Tool for manufacturing magnetic pole gasket of electric plate rotor
By designing a tooling for manufacturing electric plate rotor pole gaskets with size-adjustable limit and adjustment components, the problem of difficulty in fixing gaskets of various sizes with existing tooling is solved, flexible fixation and precise installation are achieved, and the operating efficiency and stability of the generator are improved.
Patent Information
- Application Number
- CN202422544931.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing tooling for manufacturing electric plate rotor pole gaskets is difficult to fix electric plate rotor pole gaskets of various sizes, and has limitations.
A tooling for manufacturing electric plate rotor pole gaskets is designed, which includes a size-adjustable limit assembly, an extrusion assembly for extrusion, and an adjustment assembly for adjusting the position of the extrusion assembly. Flexible fixation of gaskets of different sizes is achieved through the cooperation of the limit assembly and the adjustment assembly.
The flexibility of the tooling in fixing the rotor pole gaskets of various sizes is improved, ensuring the precise installation of the gaskets and the efficient and stable operation of the generator.
Smart Images

Figure CN223402360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric plate rotor pole gaskets, in particular to a tool for manufacturing electric plate rotor pole gaskets. Background Art
[0002] The rotor pole shim is a component used to adjust and fix the generator rotor poles, and it plays a vital role in the operation of the generator. The main function of the rotor pole shim is to precisely control the position of the rotor by adjusting the thickness of the shim, thereby ensuring efficient and stable operation of the generator. This type of shim is usually made of a material with a certain degree of elasticity and wear resistance, such as rubber or plastic, to ensure good performance during long-term use. In addition, the design and installation of the rotor pole shim requires precise calculations to ensure the correct position of the rotor in the magnetic field, thereby ensuring the efficiency and stability of current generation. During the maintenance and repair of the generator, the inspection and replacement of the rotor pole shims is a very important step, because their condition directly affects the performance and life of the generator.
[0003] Currently, when using a manufacturing tool to manufacture electric plate rotor pole spacers, they are usually fixed. However, the fixing mechanism on the existing manufacturing tool is difficult to fix electric plate rotor pole spacers of various sizes, which has limitations. Therefore, a manufacturing tool for electric plate rotor pole spacers is invented. Utility Model Content
[0004] In view of the above problems and / or the problems existing in the existing tooling for manufacturing the magnetic pole gaskets of the electric plate rotor, the present utility model is proposed.
[0005] Therefore, the purpose of the present invention is to provide a tool for manufacturing the magnetic pole gaskets of an electric plate rotor, which can solve the above-mentioned existing problems.
[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A tool for manufacturing magnetic pole gaskets of an electric plate rotor, comprising a base plate and:
[0008] A limit assembly whose size can be changed, the limit assembly being provided on the top of the base plate;
[0009] An extrusion assembly for extruding the magnetic pole gasket of the electric plate rotor, wherein a plurality of extrusion assemblies are provided on the bottom plate on one side of the limiting assembly;
[0010] The adjusting component is used to adjust the position of the extrusion component, and the adjusting component is arranged on the extrusion component.
[0011] As a preferred solution of the tooling for manufacturing the magnetic pole gasket of the electric plate rotor described in the utility model, the limiting component includes:
[0012] an L-shaped plate fixedly mounted on top of the base plate;
[0013] A square plate is provided on one end of the L-shaped plate.
[0014] As an optimal solution for the tooling for manufacturing the electric plate rotor pole gasket described in the utility model, one end of the L-shaped plate is provided with a plurality of slide grooves, one side of the square plate is fixedly installed with a plurality of slide rods, and the slide rods are slidably connected in the slide grooves.
[0015] As a preferred solution of the tooling for manufacturing the magnetic pole gasket of the electric plate rotor described in the utility model, the extrusion assembly includes:
[0016] A vertical plate, the vertical plate being arranged on the top of the bottom plate;
[0017] A hand screw, the hand screw being threadedly connected to the vertical plate;
[0018] An extrusion plate is fixedly installed at one end of the hand screw.
[0019] As a preferred solution of the tooling for manufacturing the magnetic pole gasket of the electric plate rotor described in the utility model, the adjustment component includes:
[0020] A sliding hole, the sliding hole being provided on the bottom plate;
[0021] Positioning grooves: a plurality of positioning grooves are provided on the bottom plate on both sides of the sliding hole.
[0022] As a preferred solution of the tooling for manufacturing the magnetic pole gasket of the electric plate rotor described in the utility model, the adjustment component further includes:
[0023] A support plate, the support plate being fixedly mounted on the bottom of the vertical plate;
[0024] The positioning block is fixedly mounted on the bottom of the support plate and is slidably connected in the sliding hole.
[0025] As a preferred solution of the tooling for manufacturing the magnetic pole gasket of the electric plate rotor described in the utility model, the adjustment component further includes:
[0026] A positioning rod, both ends of the support plate are slidably connected to the positioning rod, and the bottom end of the positioning rod is inserted into the positioning groove;
[0027] A driving plate, wherein positioning rods are fixedly installed at both ends of the bottom of the driving plate.
[0028] As a preferred solution of the tooling for manufacturing the magnetic pole gasket of the electric plate rotor described in the utility model, the adjustment component further includes:
[0029] A spring, wherein the spring is sleeved on the positioning rod, and the two ends of the spring are fixedly connected to the driving plate and the supporting plate respectively;
[0030] A through hole is provided on the bottom end of the vertical plate, and the driving plate is slidably connected in the through hole.
[0031] Compared with existing technologies:
[0032] By providing a limit component whose size can be changed, and by providing an adjustment component for adjusting the position of the extrusion component, the problem that the fixing mechanism on the existing manufacturing tooling is difficult to fix the electric plate rotor pole gaskets of various sizes can be solved, thereby improving flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic top view of the structure of the utility model;
[0034] Figure 2 This is a front view schematic diagram of the structure of the utility model;
[0035] Figure 3 For this utility model Figure 2 A schematic diagram of the structure at center A;
[0036] Figure 4 This is a top view of the limit assembly of the utility model.
[0037] In the figure: base plate 10, L-shaped plate 20, square plate 21, slide groove 22, slide rod 23, vertical plate 30, thumb screw 31, extrusion plate 32, slide hole 40, positioning groove 41, support plate 42, positioning rod 43, drive plate 44, spring 45, through hole 46, positioning block 47. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0039] The utility model provides a tool for manufacturing the magnetic pole gasket of the electric plate rotor. Figures 1-4 , including a bottom plate 10;
[0040] It also includes: a limit assembly whose size can be changed, the limit assembly is provided on the top of the bottom plate 10;
[0041] The limiting assembly includes: an L-shaped plate 20, a square plate 21, a slide groove 22, and a slide rod 23;
[0042] The L-shaped plate 20 is fixedly installed on the top of the base plate 10, and the square plate 21 is arranged on one end of the L-shaped plate 20. A plurality of slide grooves 22 are opened at one end of the L-shaped plate 20. A plurality of slide rods 23 are fixedly installed on one side of the square plate 21, and the slide rods 23 are slidably connected in the slide grooves 22.
[0043] It also includes: an extrusion assembly for extruding the magnetic pole gasket of the electric plate rotor, and a plurality of extrusion assemblies are provided on the bottom plate 10 located on one side of the limiting assembly;
[0044] The extrusion assembly includes: a vertical plate 30, a hand screw 31, and an extrusion plate 32;
[0045] The vertical plate 30 is provided on the top of the bottom plate 10 , and a hand screw 31 is threadedly connected to the vertical plate 30 , and one end of the hand screw 31 is fixedly mounted on the extrusion plate 32 .
[0046] It also includes: an adjusting component for adjusting the position of the extrusion component, the adjusting component being arranged on the extrusion component;
[0047] The adjustment assembly includes: a sliding hole 40, a positioning slot 41, a support plate 42, a positioning rod 43, a driving plate 44, a spring 45, a through hole 46, and a positioning block 47;
[0048] The sliding hole 40 is opened on the base plate 10, and a plurality of positioning grooves 41 are opened on the base plate 10 on both sides of the sliding hole 40. The support plate 42 is fixedly installed on the bottom of the vertical plate 30, and the positioning block 47 is fixedly installed on the bottom of the support plate 42, and the positioning block 47 is slidably connected in the sliding hole 40. Both ends of the support plate 42 are slidably connected to the positioning rod 43, and the bottom end of the positioning rod 43 is inserted in the positioning groove 41. The positioning rod 43 is fixedly installed on both ends of the bottom of the driving plate 44, and the spring 45 is sleeved on the positioning rod 43, and the two ends of the spring 45 are fixedly connected to the driving plate 44 and the support plate 42 respectively. A through hole 46 is opened on the bottom end of the vertical plate 30, and the driving plate 44 is slidably connected to the through hole 46.
[0049] When used, the specific steps are as follows:
[0050] Step 1: Move the square plate 21. At this time, the slide bar 23 will slide in the slide slot 22 until the length of the square plate 21 and the square plate 21 match the size of the rotor pole spacer;
[0051] Step 2: Move the driving plate 44 upward. At this time, the positioning rod 43 is driven to move upward. During this process, the spring 45 is deformed until the bottom end of the positioning rod 43 is located in the support plate 42. Then, the positioning block 47 is made to slide in the sliding hole 40. When the positioning block 47 moves, the support plate 42 is driven to move. When the support plate 42 moves, the vertical plate 30 is driven to move until the vertical plate 30 is in the appropriate position. Then, fine-tune the positioning rod 43 so that the positioning slot 41 is aligned. Then, remove the external force. At this time, the positioning rod 43 is moved downward under the action of the spring 45 and inserted into the corresponding positioning slot 41. At this point, the position of the vertical plate 30 can be fixed.
[0052] Step 3: Place the blank magnetic pole gasket that has been cut into shape on the base plate 10, and make the magnetic pole gasket be located in the L-shaped plate 20. Then, rotate the thumb screw 31 so that the thumb screw 31 drives the extrusion plate 32 to move toward the magnetic pole gasket until the extrusion plate 32 squeezes the magnetic pole gasket, so that the magnetic pole gasket can be fixed;
[0053] Step 4: After the pole gasket is fixed, the corresponding manufacturing steps can be carried out. Since they belong to the existing technology, they will not be described in detail here.
[0054] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. A tool for manufacturing a magnetic pole gasket of an electric plate rotor, comprising a base plate (10), characterized in that: Also includes: A limit assembly whose size can be changed, the limit assembly being arranged on the top of the bottom plate (10); An extrusion assembly for extruding the magnetic pole gasket of the electric plate rotor, wherein a plurality of extrusion assemblies are provided on the bottom plate (10) located on one side of the limiting assembly; The adjusting component is used to adjust the position of the extrusion component, and the adjusting component is arranged on the extrusion component.
2. The tooling for manufacturing the magnetic pole gasket of the electric plate rotor according to claim 1, characterized in that: The limiting component includes: An L-shaped plate (20) fixedly mounted on top of the base plate (10); A square plate (21) is provided on one end of the L-shaped plate (20).
3. The tooling for manufacturing the magnetic pole gasket of the electric plate rotor according to claim 2, characterized in that: One end of the L-shaped plate (20) is provided with a plurality of sliding grooves (22), and one side of the square plate (21) is fixedly mounted with a plurality of sliding rods (23), and the sliding rods (23) are slidably connected in the sliding grooves (22).
4. The tooling for manufacturing the magnetic pole gaskets of the electric plate rotor according to claim 1, characterized in that: The extrusion assembly comprises: A vertical plate (30), the vertical plate (30) being arranged on top of the bottom plate (10); A hand screw (31), wherein the hand screw (31) is threadedly connected to the vertical plate (30); An extrusion plate (32) is fixedly mounted on one end of the hand screw (31).
5. The tooling for manufacturing the magnetic pole gaskets of the electric plate rotor according to claim 4, characterized in that: The adjustment component includes: A sliding hole (40), wherein the sliding hole (40) is provided on the bottom plate (10); Positioning grooves (41): a plurality of positioning grooves (41) are provided on the bottom plate (10) located on both sides of the sliding hole (40).
6. The tooling for manufacturing the magnetic pole gaskets of the electric plate rotor according to claim 5, characterized in that: The adjustment component also includes: A support plate (42), the support plate (42) being fixedly mounted on the bottom of the vertical plate (30); A positioning block (47) is fixedly mounted on the bottom of the support plate (42), and the positioning block (47) is slidably connected in the sliding hole (40).
7. The tooling for manufacturing the magnetic pole gaskets of the electric plate rotor according to claim 6, characterized in that: The adjustment component also includes: A positioning rod (43), both ends of the support plate (42) are slidably connected to the positioning rod (43), and the bottom end of the positioning rod (43) is inserted into the positioning groove (41); A driving plate (44) is provided, wherein positioning rods (43) are fixedly mounted on both ends of the bottom of the driving plate (44).
8. The tooling for manufacturing the magnetic pole gaskets of the electric plate rotor according to claim 7, characterized in that: The adjustment component also includes: A spring (45), wherein the spring (45) is sleeved on the positioning rod (43), and both ends of the spring (45) are fixedly connected to the driving plate (44) and the support plate (42) respectively; A through hole (46) is provided on the bottom end of the vertical plate (30), and the driving plate (44) is slidably connected in the through hole (46).