Glue insulation cover of photovoltaic junction box
By designing a photovoltaic junction box glue barrier cover, the problem of difficult control of the amount of glue poured is solved, and precise control of the amount of potting glue is achieved, as well as improvements in the sealing and appearance quality of the junction box.
Patent Information
- Application Number
- CN202422024716.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the glue filling process, existing photovoltaic junction boxes are prone to overfilling or underfilling, resulting in loose lids or glue overflow that affects the appearance and fails to effectively protect the junction box.
A photovoltaic junction box glue barrier cover is designed, which includes a base plate, side plates, a cover body and a glue overflow port. By observing the position of the potting glue and moving the cover body to cover the glue overflow port, the appropriate amount of potting glue is ensured to avoid over- or under-potting.
The amount of glue can be precisely controlled during the potting process to ensure an appropriate amount of potting glue, avoid over-pouring or under-pouring, and ensure the sealing and appearance quality of the junction box.
Smart Images

Figure CN223402435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of junction boxes, in particular to a photovoltaic junction box rubber insulation cover. Background Art
[0002] The solar photovoltaic module junction box is one of the important components for outputting solar power. It is usually composed of a box body, a box cover, a bypass diode set in the box body, and a conductive connection mechanism. Among them, the bypass diode in the junction box plays a role in preventing reverse charging from damaging the solar photovoltaic cells.
[0003] For example, a Chinese patent document with the announcement number CN207926520U discloses a junction box assembly for a solar photovoltaic module, including a positive junction box body and a negative junction box body, wherein the positive junction box body is formed with a positive box body mounting cavity, and the negative junction box body is formed with a negative box body mounting cavity. The photovoltaic junction box glue barrier cover is used to prevent the glue from being overfilled or underfilled when the junction box is manually filled with glue. Currently, some problems often arise when manually filling the module junction box with glue, namely, after the AB glue is overfilled and solidified, the junction box cover cannot be successfully closed or cannot be tightly closed, and the glue overflows and affects the appearance, and the AB glue is underfilled and cannot protect the interior of the junction box. Utility Model Content
[0004] The purpose of the utility model is to provide a photovoltaic junction box glue insulation cover to solve the problem of excessive or insufficient glue filling in the photovoltaic junction box in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a photovoltaic junction box glue insulation cover, including a substrate, which is arranged in a first direction; when pouring glue, the plane where the substrate is located extends to the interior of the junction box; a pair of side panels, which are relatively arranged on both sides of the substrate; the side panels are arranged along a second direction, and the first direction intersects with the second direction; a glue overflow port is provided on one side of the substrate, and a glue injection platform is provided on the substrate at the position of the glue overflow port, and the glue injection platform is provided with a glue injection port, the glue injection port is connected to the glue overflow port and the glue overflow situation of the glue overflow port can be observed from the glue injection port; a cover body is movably provided on the substrate, and the cover body can pass through the glue injection platform to cover the glue overflow port.
[0006] Furthermore, the cover is slidably connected to the base plate.
[0007] Furthermore, a slide groove is provided on the surface of the base plate, the cover body is slidably provided in the slide groove, and balls are provided on both sides of the cover body, and the balls are in contact with the slide groove.
[0008] Furthermore, a plurality of slideways are provided on the surface of the base plate, and a ball bearing is provided on the bottom of the cover body. The ball bearing cooperates with the slideways so that the cover body can slide along the slideways.
[0009] Furthermore, a shift block is provided on the surface of the cover.
[0010] Furthermore, the glue injection station is provided with a slot for the cover to pass through.
[0011] Furthermore, the area of the glue injection port is not less than the area of the glue overflow port.
[0012] Furthermore, the peripheral side of the substrate and the side panels are both in contact with the inner wall of the junction box.
[0013] Furthermore, an ear plate is provided at the top end of the side plate, one side of the ear plate is connected to the side plate, and the other side extends outward.
[0014] Furthermore, the ear plate and the side plate are perpendicular to each other.
[0015] Compared with the existing known technologies, the technical solution provided by the present invention has the following beneficial effects:
[0016] The utility model provides a photovoltaic junction box glue isolation cover. When the junction box is glued, the substrate is located on the inner side of the junction box. The position of the potting glue can be observed when the glue is poured from the glue injection port. When the potting glue reaches a position horizontal with the bottom of the cover body, the potting glue will overflow from the position of the glue overflow port. The cover body is moved to the position of the glue overflow port to cover the glue overflow port, thereby isolating excess potting glue, ensuring an appropriate amount of potting glue, and avoiding over-pouring or under-pouring of potting glue.
[0017] It will be apparent that elements or features described above in connection with a single embodiment may be used alone or in combination in other embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In the drawings, the sizes and proportions do not represent the sizes and proportions of actual products. The drawings are merely illustrative and some non-essential elements or features are omitted for clarity.
[0019] Figure 1 It is a structural schematic diagram of the rubber isolation cover in an embodiment of the present utility model.
[0020] Description of Reference Numerals
[0021] 110. Base plate; 111. Glue overflow port; 120. Side panel; 121. Ear plate; 130. Glue injection platform; 131. Glue injection port; 140. Cover; 141. Shifting block. DETAILED DESCRIPTION
[0022] The present invention will be described in detail below with reference to the accompanying drawings. What is described here is merely a preferred embodiment of the present invention, and those skilled in the art may conceive of other methods for implementing the present invention based on the preferred embodiment, and such other methods also fall within the scope of the present invention.
[0023] Example
[0024] Please refer to Figure 1 This embodiment provides a photovoltaic junction box glue barrier cover, including a substrate 110, which is arranged in a first direction. A pair of side panels 120 are relatively arranged on both sides of the substrate 110, and the side panels 120 are arranged along a second direction, and the first direction intersects the second direction. When injecting glue, the plane where the substrate 110 is located extends to the interior of the junction box, and the side panels 120 contact the side walls inside the junction box, playing a supporting role for the substrate 110. A glue overflow port 111 is provided on one side of the substrate 110, and a glue injection platform 130 is provided at the position of the glue overflow port 111 on the substrate 110. The glue injection platform 130 is provided with a glue injection port 131, and the glue injection port 131 is connected to the glue overflow port 111, and the glue overflow of the glue overflow port 111 can be observed from the glue injection port 131. A cover body 140 is movably provided on the substrate 110, and the cover body 140 can pass through the glue injection platform 130 to cover the glue overflow port 111. Fill the glue from the glue injection port 131 and observe the position of the glue. When the glue reaches the position level with the bottom of the cover 140, the glue will overflow from the overflow port 111. At this time, move the cover 140 to the position of the overflow port 111 to cover the overflow port 111, separate the excess glue, ensure the appropriate amount of glue, and avoid overfilling or underfilling. The main function of the glue injection station 130 is to separate the excess glue of the glue injection station 130 and the glue required by the junction box itself after filling. It should be noted that in this embodiment, the first direction is perpendicular to the second direction. During the use of the glue isolation cover, the first direction is the horizontal direction and the second direction is the vertical direction.
[0025] The movement of the cover 140 depends on its structural design. The cover 140 is slidably connected to the base 110. Under the action of an external force, the cover 140 slides toward the glue overflow port 111. Specifically, a slide groove is provided on the surface of the base 110, and the cover 140 slides within the slide groove. Ball bearings are provided on both sides of the cover 140, and the balls contact the slide groove. The rolling action of the balls reduces friction between the sides of the cover 140 and the slide groove, reducing the resistance to the sliding of the cover 140 and improving the smoothness of the movement of the cover 140.
[0026] It will be appreciated that in some embodiments, the surface of the base 110 is provided with a plurality of slideways, and the bottom of the cover 140 is provided with balls. The balls cooperate with the slideways to enable the cover 140 to slide along the slideways. In this case, the cover 140 is positioned above the base 110, and the length and width of the cover 140 are not greater than those of the base 110. The cooperation between the balls and the slideways can reduce the sliding resistance of the cover 140 and improve the sliding efficiency of the cover 140.
[0027] Furthermore, Figure 1 As shown, the cover 140 is provided with a shifting block 141, which facilitates manual movement of the cover 140. The shifting block 141 can be designed in an elongated, cylindrical, or spherical shape. In one embodiment of the present application, the shifting block 141 is designed in an elongated shape. The distance between the shifting block 141 and the edge of the cover 140 is greater than the width of the glue overflow port 111 to ensure that the cover 140 smoothly covers the glue overflow port 111 and avoids obstructing the movement of the cover 140.
[0028] In one embodiment of the present application, Figure 1 As shown, the glue injection station 130 is provided with a slot for the cover 140 to pass through. The width and height of the slot are both greater than the width and thickness of the cover 140 to avoid obstruction to the moving cover 140 and improve work efficiency.
[0029] It should be noted that the area of the glue injection port 131 is not less than the area of the glue overflow port 111. On the one hand, this facilitates glue injection by the glue injection equipment. On the other hand, the larger area of the glue injection port 131 provides a better observation field of view, which helps the staff to timely observe the glue overflow from the glue overflow port 111. The glue injection port 131 is arranged directly opposite the glue overflow port 111, which facilitates the observation of the overall situation of the glue overflow port 111.
[0030] In one embodiment of the present application, the peripheral side of the substrate 110 and the side plate 120 are both in contact with the inner wall of the junction box. Figure 1 As shown, the base plate 110 and the side plate 120 form a concave structure as a whole. The entire concave structure needs to fit the inner wall of the junction box to prevent the potting glue from overflowing and contaminating the inner wall of the junction box.
[0031] Furthermore, a lug 121 is provided at the top of the side panel 120. One side of the lug 121 is connected to the side panel 120, and the other side extends outward. The lug 121 can rest on the outside of the junction box when the base panel 110 and side panel 120 are placed inside, providing support. Furthermore, the lug 121 can serve as a gripping or clamping element, making it easier to remove the entire sealant cover after the junction box is filled with glue.
[0032] It is understood that the ear plate 121 and the side plate 120 are perpendicular to each other. When the ear plate 121 is perpendicular to the side plate 120, the ear plate 121 covers a larger area on the outside of the junction box, which can provide better stability for the entire rubber insulation cover. Of course, the angle between the ear plate 121 and the side plate 120 can be acute or obtuse, depending on the shape of the outer contact surface of the junction box.
[0033] In the description of this utility model, it should be noted that the terms "front," "back," "left," "right," "up," "down," "top," "bottom," "inside," and "outside" and the like, indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0034] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0035] The scope of protection of the present invention is limited solely by the claims. Thanks to the teachings of the present invention, those skilled in the art will readily recognize that alternative structures to the structures disclosed in the present invention may be used as viable alternative embodiments, and that the embodiments disclosed in the present invention may be combined to produce new embodiments, which also fall within the scope of the appended claims.
Claims
1. A photovoltaic junction box rubber cover, comprising A substrate (110) is arranged in a first direction; when glue is poured, the plane where the substrate (110) is located extends to the interior of the junction box; A pair of side plates (120) are arranged oppositely on both sides of the base plate (110); The side plate (120) is arranged along a second direction, and the first direction intersects with the second direction; It is characterized by: A glue overflow port (111) is provided on one side of the substrate (110); a glue injection platform (130) is provided on the substrate (110) at the position of the glue overflow port (111); the glue injection platform (130) is provided with a glue injection port (131); the glue injection port (131) is communicated with the glue overflow port (111), and the glue overflow situation of the glue overflow port (111) can be observed from the glue injection port (131); A cover body (140) is movably provided on the substrate (110), and the cover body (140) can pass through the glue injection platform (130) to cover the glue overflow port (111).
2. The photovoltaic junction box rubber insulation cover according to claim 1, characterized in that: The cover (140) is slidably connected to the base plate (110).
3. The photovoltaic junction box rubber insulation cover according to claim 2, characterized in that: A sliding groove is provided on the surface of the base plate (110), the cover body (140) is slidably provided in the sliding groove, and balls are provided on both sides of the cover body (140), and the balls are in contact with the sliding groove.
4. The photovoltaic junction box rubber insulation cover according to claim 2, characterized in that: The surface of the base plate (110) is provided with a plurality of slideways, and the bottom of the cover body (140) is provided with balls, and the balls cooperate with the slideways so that the cover body (140) can slide along the slideways.
5. A photovoltaic junction box rubber insulation cover according to claim 3 or 4, characterized in that: A shifting block (141) is provided on the surface of the cover body (140).
6. The photovoltaic junction box rubber insulation cover according to claim 1, characterized in that: The glue injection platform (130) is provided with a notch, and the cover (140) is passed through the notch.
7. The photovoltaic junction box rubber insulation cover according to claim 1, characterized in that: The area of the glue injection port (131) is not less than the area of the glue overflow port (111).
8. The photovoltaic junction box rubber insulation cover according to claim 1, characterized in that: The peripheral side of the base plate (110) and the side plate (120) are both in contact with the inner wall of the junction box.
9. The photovoltaic junction box rubber insulation cover according to claim 8, characterized in that: A lug plate (121) is provided at the top end of the side plate (120), one side of the lug plate (121) is connected to the side plate (120), and the other side extends outward.
10. The photovoltaic junction box rubber insulation cover according to claim 9, characterized in that: The ear plate (121) and the side plate (120) are perpendicular to each other.
Citation Information
Patent Citations
Solar PV modules's terminal box group
CN207926520U