Improved energy-saving rapid straw smashing device
Through the design of single motor drive and belt transmission mechanism, the problem of high energy consumption of existing straw crushers is solved, and high efficiency and energy saving of straw crushing are achieved.
Patent Information
- Application Number
- CN202422926254.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing straw crusher has high energy consumption and the multi-motor drive leads to excess power. It is necessary to design an energy-saving straw crushing device.
It is driven by a single motor, connecting the crushing knife unit and the discharge paddle through a belt drive mechanism, and utilizing the different size ratios of the driving wheel and the passive wheel to increase the rotation speed, thereby achieving efficient crushing of the straw. The overall structure only uses one driving motor as the power source.
It achieves high efficiency and energy saving in the straw crushing process, reduces energy consumption and improves crushing efficiency.
Smart Images

Figure CN223402886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of straw crushing, in particular to an improved energy-saving and fast straw crushing device. Background Art
[0002] The straw shredder can crush combustible crop waste materials such as corn stalks, straw, peanut hulls, and bean stalks. This prevents wasteful burning of these crop straws, effectively protecting the environment and effectively developing renewable energy. It offers reliable performance, simple and convenient operation, and can be used with a wide range of raw materials, including corn stalks, straw, peanut hulls, and bean stalks.
[0003] Current straw crushers usually use multiple motors to operate, which increases energy consumption. Since the hardness of crop waste stalks is not high, the power of the motor-driven crushing knife for crushing is usually excessive. In order to reduce energy consumption, it is necessary to design an improved straw energy-saving and fast crushing device. Utility Model Content
[0004] The technical problem to be solved by the present invention is to provide an improved energy-saving and fast straw crushing device, which can effectively solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is: a straw improved energy-saving and fast crushing device, including a crushing barrel, a driving motor, a discharge bin and a support, characterized in that the crushing barrel is installed on the support, the top of the crushing barrel is provided with a feed port, and a crushing knife unit is provided inside the crushing barrel; the crushing knife unit is provided with a first rotating shaft; a first belt transmission mechanism is provided between the output end of the driving motor and one end of the first rotating shaft for connection; a discharge pipe is provided at the bottom of the crushing barrel and is connected to the discharge bin; a discharge paddle is provided in the discharge bin, the discharge paddle is rotatably connected to the discharge bin, and the discharge bin is provided with a discharge port; the discharge paddle is provided with a second rotating shaft; a second belt transmission mechanism is provided between the end of the second rotating shaft and the other end of the first rotating shaft for connection.
[0006] As a further preferred embodiment of the present invention, the first rotating shaft is provided in the crushing blade unit, and both ends of the first rotating shaft pass through the inside of the crushing cylinder; first bearing seats are provided on both sides of the outside of the crushing cylinder; the first rotating shaft is sleeved with the first bearing seats.
[0007] As a further preferred embodiment of the present invention, the second rotating shaft is passed through the discharge paddle, and the end of the second rotating shaft passes through the inside of the discharge bin; a second bearing seat is provided on the side of the crushing cylinder facing the second rotating shaft; the second rotating shaft is sleeved with the second bearing seat; the second rotating shaft is located below the first rotating shaft.
[0008] As a further preferred embodiment of the present invention, the first belt transmission mechanism includes a first driving wheel, a first driven wheel and a belt; the first driving wheel is installed on the output end of the drive motor; the first driven wheel is clamped on the first rotating shaft; the first driving wheel drives the first driven wheel to rotate through the belt, thereby driving the rotation of the first rotating shaft and the crushing knife unit.
[0009] As a further preferred solution of the present invention, the size ratio between the first driving wheel and the first driven wheel is 6:1.
[0010] As a further preferred embodiment of the present invention, the second belt transmission mechanism includes a second driving wheel, a second driven wheel and a belt; the second driving wheel is clamped on the first rotating shaft; the second driven wheel is clamped on the second rotating shaft; the first rotating shaft drives the second driven wheel to rotate through the belt, thereby driving the discharge paddle to rotate.
[0011] As a further preferred embodiment of the present invention, a filter screen is further provided inside the pulverizing cylinder; the filter screen is located between the bottom of the pulverizing blade unit and the top of the discharge pipe.
[0012] As a further preferred embodiment of the present invention, a push rod is provided in the discharge pipe; one end of the push rod passes through the crushing barrel, and the push rod is provided with a limiting flange; a positioning piece is provided on the support; and the push rod passes through the positioning piece.
[0013] As a further preferred embodiment of the present invention, the feed port of the pulverizing cylinder is provided with a flip cover.
[0014] Compared with the existing technology, the utility model provides an improved energy-saving and fast straw crushing device, which has the following beneficial effects:
[0015] The overall structural process uses only one drive motor as the power source, which is more energy-efficient and efficient compared to the existing multiple motors working together. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the utility model;
[0019] Figure 4 This is a cross-sectional view of the internal structure of the utility model;
[0020] Figure 5 This is a cross-sectional view of the internal structure of the utility model;
[0021] Among them: 1. Crushing cylinder; 1-1. Feed inlet; 2. Driving motor; 3. Discharging bin; 3-1. Discharging outlet; 4. Support; 5. Crushing knife unit; 6. First rotating shaft; 7. First belt transmission mechanism; 7-1. First driving wheel; 7-2. First driven wheel; 8. Discharge pipe; 9. Discharge paddle; 10. Second rotating shaft; 11. Second belt transmission mechanism; 11-1. Second driving wheel; 11-2. Second driven wheel; 12. First bearing seat; 13. Second bearing seat; 14. Filter screen; 15. Push rod; 16. Limiting flange; 17. Positioning piece; 18. Flip cover. DETAILED DESCRIPTION
[0022] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0023] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features.
[0024] In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel options. Taking "A and / or B" as an example, it includes option A, or option B, or options in which A and B are satisfied at the same time.
[0025] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0026] Reference Figure 1-5 The utility model provides a straw improved energy-saving and fast crushing device, including a crushing drum 1, a driving motor 2, a discharge bin 3 and a support 4, characterized in that the crushing drum 1 is installed on the support 4, the top of the crushing drum 1 is provided with a feed port 1-1, and a crushing knife unit 5 is provided inside the crushing drum 1; the crushing knife unit 5 is provided with a first rotating shaft 6; a first belt transmission mechanism 7 is provided between the output end of the driving motor 2 and one end of the first rotating shaft 6 for connection; a discharge pipe 8 is provided at the bottom of the crushing drum 1 and is connected to the discharge bin 3; a discharge paddle 9 is provided in the discharge bin 3, and the discharge paddle 9 is rotatably connected to the discharge bin 3, and the discharge bin 3 is provided with a discharge port 3-1; the discharge paddle 9 is provided with a second rotating shaft 10; a second belt transmission mechanism 11 is provided between the end of the second rotating shaft 10 and the other end of the first rotating shaft 6 for connection.
[0027] As a further preferred embodiment of the present invention, the first rotating shaft 6 is provided in the crushing blade unit 5, and both ends of the first rotating shaft 6 pass through the inside of the crushing cylinder 1; first bearing seats 12 are provided on both sides of the outside of the crushing cylinder 1; the first rotating shaft 6 is sleeved with the first bearing seat 12.
[0028] As a further preferred embodiment of the present invention, the second rotating shaft 10 is passed through the discharge paddle 9, and the end of the second rotating shaft 10 passes through the inside of the discharge bin 3; the crushing drum 1 is provided with a second bearing seat 13 on the side facing the second rotating shaft 10; the second rotating shaft 10 is sleeved with the second bearing seat 13; the second rotating shaft 10 is located below the first rotating shaft 6.
[0029] As a further preferred embodiment of the present invention, the first belt transmission mechanism 7 includes a first driving wheel 7-1, a first driven wheel 7-2 and a belt; the first driving wheel 7-1 is installed on the output end of the drive motor 2; the first driven wheel 7-2 is clamped on the first rotating shaft 6; the first driving wheel 7-1 drives the first driven wheel 7-2 to rotate through the belt, thereby driving the rotation of the first rotating shaft 6 and the crushing knife unit 5.
[0030] As a further preferred embodiment of the present invention, the size ratio between the first driving wheel 7-1 and the first passive wheel 7-2 is 6:1, so that the first passive wheel 7-2 can obtain a higher rotation speed, thereby accelerating the crushing of the straw.
[0031] As a further preferred embodiment of the present invention, the second belt transmission mechanism 11 includes a second driving wheel 11-1, a second driven wheel 11-2 and a belt; the second driving wheel 11-1 is clamped on the first rotating shaft 6; the second driven wheel 11-2 is clamped on the second rotating shaft 10; the first rotating shaft 6 drives the second driven wheel 11-2 to rotate through the belt, thereby driving the discharge paddle 9 to rotate.
[0032] As a further preferred embodiment of the present invention, a filter screen 14 is further provided inside the pulverizing cylinder 1 ; the filter screen 14 is located between the bottom of the pulverizing blade unit 5 and the top of the discharge pipe 8 .
[0033] As a further preferred embodiment of the present invention, a push rod 15 is provided in the discharge pipe 8; one end of the push rod 15 passes through the crushing cylinder 1, and the push rod 15 is provided with a limiting flange 16; a positioning piece 17 is provided on the support 4; the push rod 15 passes through the positioning piece 17.
[0034] As a further preferred embodiment of the present invention, a flip cover 18 is provided at the feed port 1 - 1 of the pulverizing cylinder 1 to prevent the operator from being hurt.
[0035] As a specific embodiment of the present invention: when in use, first open the flip cover 18, put the straw from the feed port 1-1, and then close the flip cover 18 to avoid dust and accidental injury, then start the driving motor 2, and the output end of the driving motor 2 enables the first active wheel 7-1 to obtain power, and drives the first passive wheel 7-2 through the transmission of the belt. The outer diameter of the first passive wheel 7-2 is several times smaller than the outer diameter of the first active wheel 7-1, and the first passive wheel 7-2 obtains a higher rotation speed. Since the first rotating shaft 6 is connected to the first passive wheel 7-2, the crushing knife unit 5 rotates accordingly, thereby achieving straw crushing. The crushed straw falls into the discharge pipe 8 after passing through the filter screen 14. When the straw fragments accumulate to a certain extent, the pushing rod 15 is pushed back and forth to push the straw fragments into the discharge bin 3;
[0036] Since the driving motor 2 will drive the first rotating shaft 6 to rotate when it rotates, and then the other end of the first rotating shaft 6 will drive the rotation of the second driving wheel 11-1, and the second driving wheel 11-1 will drive the second driven wheel 11-2 to rotate through the belt. When the second driven wheel 11-2 rotates, it will drive the second rotating shaft 10 to rotate, so that the discharge paddle 9 can be rotated. The straw crushed in the discharge bin 3 is pulled to the discharge port 3-1 by the rotation of the discharge paddle 9. At this time, a sack is put on the discharge port 3-1 to collect the crushed straw. The overall structural process only uses one driving motor as the power source, which is more energy-saving and efficient than the existing division of labor and cooperation of multiple motors.
[0037] As needed, the above-mentioned installation, setting, provision or connection methods include but are not limited to screws, rivets, welding or socketing, fixing and the like. The installation, setting or connection method is selected according to the work scenario.
[0038] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the utility model concept, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A straw improved energy-saving rapid pulverizing device, comprising a pulverizing drum (1), a driving motor (2), a discharge bin (3) and a support (4), characterized in that: The crushing cylinder (1) is mounted on a support (4); a feed port (1-1) is provided at the top of the crushing cylinder (1), and a crushing blade unit (5) is provided inside the crushing cylinder (1); the crushing blade unit (5) is provided with a first rotating shaft (6); a first belt transmission mechanism (7) is provided between the output end of the drive motor (2) and one end of the first rotating shaft (6) for connection; a discharge pipe (8) is provided at the bottom of the crushing cylinder (1) for communication with a discharge bin (3); a discharge paddle (9) is provided in the discharge bin (3), the discharge paddle (9) is rotatably connected to the discharge bin (3), and the discharge bin (3) is provided with a discharge port (3-1); the discharge paddle (9) is provided with a second rotating shaft (10); a second belt transmission mechanism (11) is provided between the end of the second rotating shaft (10) and the other end of the first rotating shaft (6) for connection.
2. The straw improved energy-saving rapid crushing device according to claim 1, characterized in that: The first rotating shaft (6) is inserted into the pulverizing blade unit (5), and both ends of the first rotating shaft (6) pass through the inside of the pulverizing cylinder (1); first bearing seats (12) are provided on both sides of the outside of the pulverizing cylinder (1); the first rotating shaft (6) is sleeved with the first bearing seat (12).
3. The straw improved energy-saving rapid crushing device according to claim 2, characterized in that: The second rotating shaft (10) is passed through the discharge paddle (9), and the end of the second rotating shaft (10) passes through the inside of the discharge bin (3); the crushing cylinder (1) is provided with a second bearing seat (13) on the side facing the second rotating shaft (10); the second rotating shaft (10) is sleeved with the second bearing seat (13); the second rotating shaft (10) is located below the first rotating shaft (6).
4. The straw improved energy-saving rapid crushing device according to claim 2, characterized in that: The first belt transmission mechanism (7) comprises a first driving wheel (7-1), a first driven wheel (7-2) and a belt; the first driving wheel (7-1) is mounted on the output end of the drive motor (2); the first driven wheel (7-2) is clamped on the first rotating shaft (6); the first driving wheel (7-1) drives the first driven wheel (7-2) to rotate via the belt, thereby driving the first rotating shaft (6) and the crushing blade unit (5) to rotate.
5. The straw improved energy-saving rapid crushing device according to claim 4, characterized in that: The size ratio between the first driving wheel (7-1) and the first driven wheel (7-2) is 6:
1.
6. The straw improved energy-saving rapid crushing device according to claim 3, characterized in that: The second belt transmission mechanism (11) comprises a second driving wheel (11-1), a second driven wheel (11-2) and a belt; the second driving wheel (11-1) is clamped on the first rotating shaft (6); the second driven wheel (11-2) is clamped on the second rotating shaft (10); the first rotating shaft (6) drives the second driven wheel (11-2) to rotate through the belt, thereby driving the discharge paddle (9) to rotate.
7. The straw improved energy-saving rapid crushing device according to claim 1, characterized in that: A filter screen (14) is also provided inside the pulverizing cylinder (1); the filter screen (14) is located between the bottom of the pulverizing blade unit (5) and the top of the discharge pipe (8).
8. The straw improved energy-saving rapid crushing device according to claim 7, characterized in that: A push rod (15) is provided in the discharge pipe (8); one end of the push rod (15) passes through the crushing cylinder (1), and the push rod (15) is provided with a limiting flange (16); a positioning piece (17) is provided on the support (4); the push rod (15) passes through the positioning piece (17).
9. The straw improved energy-saving rapid crushing device according to claim 1, characterized in that: The feed port (1-1) of the pulverizing cylinder (1) is provided with a flip cover (18).