Slicking and compacting all-in-one machine for carpet processing

Abstract

The utility model particularly relates to the technical field of carpet processing, and discloses a slicking and compacting all-in-one machine for carpet processing, which comprises a working table, a conveying belt is rotatably connected in the working table, a mounting seat is fixedly arranged at the top end of the working table, a hydraulic cylinder is fixedly arranged in the middle of the top end of the mounting seat, and the output end of the hydraulic cylinder penetrates through the mounting seat and is fixedly provided with a movable frame. Two roll shafts are rotationally connected to the inner side wall of the movable frame, a scraper assembly is arranged on the inner side wall, close to the middle of the two roll shafts, of the movable frame, and the scraper assembly comprises a transverse shaft inserted into the inner side wall of the movable frame. Through the arrangement of the workbench, the conveying belt, the installation base, the movable frame, the hydraulic cylinder, the scraper assembly and the roller shafts, the scraper assembly comprises the transverse shaft inserted into the inner side of the movable frame and used for supporting the scraper blade, and a carpet is conveyed to the bottom end of one roller shaft, scraped to be flat through the scraper blade and then further compacted through the other roller shaft; therefore, the carpet slicking and compacting efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of carpet processing, in particular to a scraping, leveling and compacting integrated machine for carpet processing. Background Art

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass, or synthetic fibers, knitted, tufted, or woven by hand or machine. Carpets are a category of arts and crafts with a long and rich tradition worldwide. They are used to cover floors in homes, hotels, stadiums, exhibition halls, vehicles, ships, and airplanes, providing noise reduction, heat insulation, and decorative effects. Carpet leveling and compacting involves using specific tools and techniques to smooth the surface of the carpet during installation, eliminating wrinkles and air bubbles and ensuring a close fit. This process improves the carpet's aesthetics and durability, preventing wear and tear or buckling during use.

[0003] The existing carpet processing scraping and compacting process usually requires manual scraping and then compacting with a roller press. The scraping and compacting process is time-consuming and labor-intensive, thus affecting the efficiency of carpet processing. Utility Model Content

[0004] The utility model provides a carpet processing scraping and compacting integrated machine, which aims to solve the problem that the existing carpet processing scraping and compacting machines usually need to be manually scraped and then compacted by a roller press, which is time-consuming and labor-intensive, thus affecting the carpet processing efficiency.

[0005] The utility model is implemented as follows: a carpet processing scraping and compacting machine includes a workbench, the interior of the workbench is rotatably connected to a conveyor belt, the top of the workbench is fixedly provided with a mounting seat, the middle of the top of the mounting seat is fixedly provided with a hydraulic cylinder, the output end of the hydraulic cylinder passes through the mounting seat and is fixedly provided with a movable frame, the inner side wall of the movable frame is rotatably connected to two rollers, the inner side wall of the movable frame near the middle of the two rollers is provided with a scraper assembly, the scraper assembly includes a horizontal shaft inserted into the inner side wall of the movable frame, and the outer surface of the horizontal shaft is sleeved with a scraper blade.

[0006] Preferably, the side walls of the mounting seat are provided with sliding grooves for the movable frame to be inserted into, and the internal dimensions of the sliding grooves are sequentially adapted to the external dimensions of the two ends of the movable frame, thereby improving the stability of the vertical movement of the movable frame.

[0007] Preferably, the movable frames are all U-shaped, and two hole slots 1 are symmetrically provided on the inner side wall of the movable frame for the roller shaft to be inserted into, and a hole slot 2 is provided on the side wall of the roller shaft near the middle of hole slot 1 for the horizontal shaft to be inserted into, and the external dimensions of the roller shaft and the horizontal shaft are adapted to the internal dimensions of hole slot 1 and hole slot 2 in turn, thereby improving the convenience of installation and positioning of the roller shaft and the horizontal shaft.

[0008] Preferably, a servo motor is fixed on the side wall of the movable frame, and the output end of the servo motor is fixed to one end of the roller shaft by a bolt. The ends of the two roller shafts away from the servo motor are both provided with gears passing through the movable frame, and the outer surfaces of the gears are engaged with chains to facilitate the synchronous rotation of the roller shafts.

[0009] Preferably, one end of the horizontal axis passes through the movable frame and is fixed with a wheel disc, a plurality of slots are provided at equal intervals on the surface of the wheel disc, and limit bolts are inserted into the interior of the slots, thereby improving the convenience of adjusting the angle of the scraper blade.

[0010] Preferably, a threaded groove is provided on the side arm of the movable frame above the second hole groove, and the limiting bolt passes through the slot and is threadedly connected to the inside of the threaded groove, thereby improving the stability of the scraper blade installation.

[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0012] First, a workbench, a conveyor belt, a mounting seat, a movable frame, a hydraulic cylinder, a scraper assembly and a roller are provided. The scraper assembly includes a horizontal shaft inserted into the inner side of the movable frame to support the scraper blade. The carpet is transported to the bottom end of a roller and is scraped flat by the scraper blade, and then further compacted by another roller, thereby improving the efficiency of carpet scraping and compacting; secondly, a wheel disc, a limit bolt, a slot and a threaded groove are provided. The limit bolt is sequentially inserted into the slot and the threaded groove, thereby improving the convenience of adjusting the scraper blade angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a side view three-dimensional structural schematic diagram of the utility model.

[0015] Figure 3 This is a schematic diagram of the movable frame installation structure when viewed from above.

[0016] Figure 4 This is a schematic diagram of the front three-dimensional structure of the scraper assembly of the present invention.

[0017] Figure 5 This is a side view of the three-dimensional structure of the movable frame of the present invention.

[0018] The accompanying drawings are marked as follows: 1. workbench; 2. conveyor belt; 3. mounting base; 4. movable frame; 5. hydraulic cylinder; 6. scraper assembly; 601. horizontal axis; 602. scraper blade; 603. wheel; 604. limit bolt; 605. slot; 7. roller; 8. servo motor; 9. slide; 10. gear; 11. chain; 12. hole slot one; 13. hole slot two; 14. thread groove. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] See also Figure 1-5The embodiment of the present invention provides: a carpet processing scraping and compacting integrated machine, including a workbench 1, the workbench 1 is internally connected to a conveyor belt 2, and the conveyor belt 2 rotates clockwise to transport the carpet. The top of the workbench 1 is fixedly provided with a mounting seat 3, and the middle of the top of the mounting seat 3 is fixedly provided with a hydraulic cylinder 5. The output end of the hydraulic cylinder 5 passes through the mounting seat 3 and is fixed with a movable frame 4 through a coupling. When the hydraulic cylinder 5 is started, the movable frame 4 can be driven to move vertically. The side walls of the mounting seat 3 are provided with slide grooves 9 for the movable frame 4 to be plugged in. The internal dimensions of the slide grooves 9 are sequentially adapted to the external dimensions of the two ends of the movable frame 4 to improve the stability of the vertical movement of the movable frame 4. The inner side wall of the movable frame 4 is rotatably connected to two rollers 7 for compacting the carpet. The movable frame 4 is provided with a scraper assembly 6 on the inner side wall near the middle of the two rollers 7. The scraper assembly 6 includes a horizontal shaft 601 plugged into the inner side wall of the movable frame 4. The movable frames 4 are all U-shaped The movable frame 4 has two symmetrical hole grooves 12 on its inner side wall for the roller 7 to be inserted into, and a hole groove 2 13 is provided on the side wall of the roller 7 near the middle of the hole groove 12 for the horizontal shaft 601 to be inserted into. The outer dimensions of the roller 7 and the horizontal shaft 601 are adapted to the inner dimensions of the hole groove 12 and the hole groove 2 13 in turn, which improves the convenience of installation and positioning of the roller 7 and the horizontal shaft 601. The outer surface of the horizontal shaft 601 is provided with a scraper blade 602 for scraping the carpet flat. The bottom end of the scraper blade 602 is flush with the bottom end of the roller 7. When the carpet moves to the bottom of the movable frame 4, the operator starts the hydraulic cylinder 5 to drive the movable frame 4 to move vertically downward to adjust the distance between the roller 7 and the carpet surface. After the carpet is initially rolled by one roller 7, the scraper blade 602 horizontally scrapes off the raised part of the carpet surface. The scraped carpet is further moved to the bottom of the other roller 7 for further rolling, thereby improving the efficiency of carpet scraping and compacting.

[0022] A servo motor 8 is fixedly mounted on the side wall of the movable frame 4. The output end of the servo motor 8 is fixedly mounted on one end of the roller shaft 7 by a bolt. The ends of the two roller shafts 7 away from the servo motor 8 pass through the movable frame 4 and are fixedly mounted with gears 10. The outer surfaces of the gears 10 are engaged with chains 11. Starting the servo motor 8 can drive one roller shaft 7 to rotate counterclockwise, and the roller shaft 7 can rotate synchronously through the gear 10 and the chain 11.

[0023] One end of the horizontal axis 601 passes through the movable frame 4 and is fixed with a wheel 603. A number of slots 605 are provided at equal intervals on the surface of the wheel 603. A limiting bolt 604 is inserted inside the slot 605, which improves the convenience of adjusting the angle of the scraper blade 602. A threaded groove 14 is provided on the side arm of the movable frame 4 above the hole groove 2 13. The limiting bolt 604 passes through the slot 605 and is threadedly connected to the inside of the threaded groove 14, which improves the stability of the installation of the scraper blade 602. By rotating the wheel 603, the horizontal axis 601 can be driven to rotate synchronously to adjust the angle and height of the bottom end of the scraper blade 602. The limiting bolt 604 is then inserted into the slot 605 and threadedly connected to the inside of the threaded groove 14 to fix the wheel 603, thereby facilitating the scraping of carpets of different thicknesses.

[0024] Working principle: When using this carpet processing scraping and compacting machine, the operator first connects an external power supply and places the carpet to be scraped and compacted on the surface of the conveyor belt 2. The conveyor belt 2 is driven by a motor to rotate clockwise. The rotation of the conveyor belt 2 drives the carpet to move horizontally. The conveyor belt 2 is a prior art and will not be described here. When the carpet moves to the bottom of the movable frame 4, the operator starts the hydraulic cylinder 5 to drive the movable frame 4 to move vertically downward to adjust the distance between the roller 7 and the carpet surface. After the carpet is initially rolled by one roller 7, the scraper blade 602 horizontally scrapes off the raised part of the carpet surface. The scraped carpet is further moved to the bottom of the other end roller 7 for rolling again, thereby improving the efficiency of carpet scraping and compacting.

[0025] Secondly, by rotating the wheel 603, the horizontal shaft 601 can be driven to rotate synchronously to adjust the angle and height of the bottom end of the scraper blade 602. Then, the limit bolt 604 is inserted into the slot 605 and threadedly connected to the inside of the thread groove 14, so as to facilitate scraping carpets of different thicknesses.

[0026] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0027] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0028] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A carpet processing scraping and compacting machine, characterized in that: The invention comprises a workbench (1): the workbench (1) is internally rotatably connected to a conveyor belt (2); a mounting seat (3) is fixedly provided at the top of the workbench (1); a hydraulic cylinder (5) is fixedly provided in the middle of the top of the mounting seat (3); an output end of the hydraulic cylinder (5) passes through the mounting seat (3) and is fixedly provided with a movable frame (4); two rollers (7) are rotatably connected to the inner side wall of the movable frame (4); a scraper assembly (6) is provided on the inner side wall of the movable frame (4) near the middle of the two rollers (7); the scraper assembly (6) comprises a transverse shaft (601) plugged into the inner side wall of the movable frame (4); and a scraper blade (602) is sleeved on the outer surface of the transverse shaft (601).

2. The carpet processing scraping and compacting machine according to claim 1, characterized in that: The side walls of the mounting seat (3) are provided with sliding grooves (9) for the movable frame (4) to be inserted into, and the internal dimensions of the sliding grooves (9) are adapted to the external dimensions of the two ends of the movable frame (4) in sequence.

3. The carpet processing scraping and compacting machine according to claim 2, characterized in that: The movable frame (4) is U-shaped, and two hole slots (12) are symmetrically provided on the inner side wall of the movable frame (4) for the roller shaft (7) to be plugged in. A hole slot (13) is provided on the side wall of the roller shaft (7) near the middle of the hole slot (12) for the transverse shaft (601) to be plugged in. The external dimensions of the roller shaft (7) and the transverse shaft (601) are adapted to the internal dimensions of the hole slot (12) and the hole slot (13) in turn.

4. The carpet processing scraping and compacting machine according to claim 3, characterized in that: A servo motor (8) is fixedly provided on the side wall of the movable frame (4), and the output end of the servo motor (8) is fixedly provided on one end of the roller shaft (7) by means of a bolt. The ends of the two roller shafts (7) away from the servo motor (8) pass through the movable frame (4) and are fixedly provided with gears (10), and the outer surfaces of the gears (10) are meshed with chains (11).

5. The carpet processing scraping and compacting machine according to claim 1, characterized in that: One end of the transverse axis (601) passes through the movable frame (4) and is fixed with a wheel disc (603). The surface of the wheel disc (603) is provided with a plurality of slots (605) at equal intervals. The interior of the slots (605) is plugged with a limiting bolt (604).

6. The carpet processing scraping and compacting machine according to claim 5, characterized in that: A threaded groove (14) is provided on the side arm of the movable frame (4) above the second hole groove (13), and the limiting bolt (604) passes through the slot (605) and is threadedly connected to the inside of the threaded groove (14).

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