Full-automatic phase-change material premixing device
By refining the design of components and mixing components, the problems of unevenness and low efficiency caused by agglomeration during the premixing of phase change materials were solved, and uniform mixing of materials and efficient production were achieved.
Patent Information
- Application Number
- CN202422724156.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Phase change materials are prone to agglomeration during the premixing process, resulting in uneven premixing and low efficiency.
The refinement component and the mixing component are used. The driving motor drives the rotating rod and the scraper to rotate. Combined with the up and down movement of the pressing roller and the mixing rod, the agglomerated materials are extruded and mixed to ensure the uniformity of the material particle size and the uniformity of the mixing.
The uniformity and efficiency of phase change material premixing are improved, ensuring material quality and production efficiency.
Smart Images

Figure CN223404822U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of phase change material premixing, and in particular relates to a full-automatic phase change material premixing device. Background Art
[0002] Phase change materials refer to substances that change their physical state and provide latent heat while keeping the temperature constant. The process of changing physical properties is called phase change. At this time, the phase change material will absorb or release a large amount of latent heat. Phase change materials can be divided into organic and inorganic phase change materials, as well as hydrated salt phase change materials and wax phase change materials.
[0003] A Chinese patent application (CN209791330U) discloses a premixing device for thermal insulation material raw materials. The device comprises a premixing container, a stirring mechanism, and a control unit. The stirring mechanism is disposed within the premixing container and is used to stir the contents. The control unit is electrically connected to the stirring mechanism and controls its on / off function and output power. The control unit controls the stirring mechanism's output power, thereby adjusting the stirring rate within the premixing container to meet the desired stirring rate and stirring time requirements for different raw materials. This allows for precise control of the premixing process, significantly improving the uniformity of the raw materials and effectively preventing damage to the raw materials due to mismatched stirring rates. Furthermore, the device improves the automation and production efficiency of the thermal insulation material production line, ensuring consistent product quality from the source. Phase change material raw materials may clump before premixing. This clumping can lead to uneven premixing, reducing both the quality and efficiency of the premixing process. To address this issue, a fully automatic phase change material premixing device is provided. Utility Model Content
[0004] The purpose of the utility model is to propose a fully automatic phase change material premixing device in order to solve the problem that the current phase change material is easily premixed unevenly and the premixing efficiency is slow due to material agglomeration.
[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a fully automatic phase change material premixing device, comprising a mixing barrel, wherein the upper surface of the mixing barrel is provided with a feed port, a protective cover is fixedly mounted on the upper surface of the mixing barrel, a driving motor is fixedly mounted on the inner wall of the protective cover, a discharge pipe is connected and mounted on the lower surface of the mixing barrel, and a refinement component and a mixing component are provided on the inner wall of the mixing barrel;
[0006] The refinement assembly includes a screening plate and a rotating rod. The outer surface of the screening plate is fixedly connected to the inner wall of the mixing barrel. The upper surface of the screening plate is provided with a discharge port.
[0007] As a further description of the above technical solution:
[0008] A scraper is fixedly mounted on the other end of the rotating rod, the lower surface of the scraper is in contact with the upper surface of the screening plate, a mounting plate is fixedly mounted on the outer surface of the rotating rod, and a telescopic spring is fixedly mounted on the lower surface of the mounting plate.
[0009] As a further description of the above technical solution:
[0010] A mounting bracket is fixedly mounted on one end of the telescopic spring, a pressure roller is fixedly mounted on the inner wall of the mounting bracket, a push rod is fixedly mounted on the upper surface of the mounting bracket, and one end of the push rod passes through the interior of the telescopic spring and extends to the outside of the upper surface of the mounting plate.
[0011] As a further description of the above technical solution:
[0012] The inner wall of the top surface of the mixing barrel is fixedly mounted on a fixed plate, a protrusion is fixedly mounted on the lower surface of the fixed plate, one end of the top rod is in contact with the lower surface of the fixed plate, and one end of the rotating rod passes through the interior of the fixed plate and is fixedly connected to the output end of the driving motor.
[0013] As a further description of the above technical solution:
[0014] The mixing assembly includes a reciprocating screw, one end of which is rotatably connected to the inner wall of the bottom of the mixing barrel, the other end of which is fixedly installed with a connecting rod, one end of which is fixedly connected to the lower surface of the scraper, and a threaded block is threadedly installed on the outer surface of the reciprocating screw.
[0015] As a further description of the above technical solution:
[0016] Mixing rods are rotatably mounted on both side walls of the threaded block, a transmission gear is fixedly mounted on the outer surface of the mixing rod, and a fixed rack is fixedly mounted on the inner wall of the bottom surface of the mixing barrel, and the fixed rack is meshed with the transmission gear.
[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0018] 1. In the utility model, a refinement component is provided, and the driving motor in the protective cover drives the rotating rod to rotate. When the rotating rod rotates, it drives the scraper to rotate synchronously, and also drives the push rod to move on the lower surface of the fixed disk through the mounting plate. At this time, under the action of the protrusion, the push rod drives the mounting frame to move up and down under the action of the telescopic spring, thereby driving the pressure roller to move up and down synchronously. The scraper gathers the material under the pressure roller and squeezes the material when the pressure roller moves up and down. The agglomerated material falls to the bottom of the mixing barrel after being squeezed. At the same time, the scraper rotates one circle and the crushed material falls to the bottom of the mixing barrel through the discharge port. The agglomerated material is ground before mixing to make the material particle size almost the same, which is beneficial to improve the uniformity of the phase change material premix and thus improve the quality of the material.
[0019] 2. In the utility model, a mixing assembly is provided. When the scraper rotates, the reciprocating screw is driven to rotate by the connecting rod. Under the action of the thread, the threaded block drives the mixing rod to move up and down in the mixing barrel. When the mixing rod moves up and down, it drives the transmission gear to move on the fixed rack. At this time, the transmission gear drives the mixing rod to rotate to mix the materials. The mixed materials are discharged through the discharge pipe, realizing mixing while rotating while mixing up and down, thereby improving the mixing range of the premixing device. At the same time, mixing at different positions can increase the mixing rate, thereby accelerating the mixing efficiency of the premixing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a fully automatic phase change material premixing device.
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of a fully automatic phase change material premixing device.
[0022] Figure 3 A fully automatic phase change material premixing device Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of a fixed disk in a fully automatic phase change material premixing device from another angle.
[0024] Legend:
[0025] 1. Mixing barrel; 2. Feed inlet; 3. Protective cover; 4. Discharge pipe; 5. Refining component; 51. Screening plate; 52. Discharge port; 53. Rotating rod; 54. Scraper; 55. Mounting plate; 56. Telescopic spring; 57. Mounting frame; 58. Pressing roller; 59. Push rod; 510. Fixed plate; 511. Bump; 6. Mixing component; 61. Reciprocating screw; 62. Threaded block; 63. Mixing rod; 64. Transmission gear; 65. Fixed rack. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-4 The utility model provides a technical solution: a fully automatic phase change material premixing device, comprising a mixing barrel 1, a feeding port 2 is provided on the upper surface of the mixing barrel 1, a protective cover 3 is fixedly installed on the upper surface of the mixing barrel 1, a driving motor is fixedly installed on the inner wall of the protective cover 3, a discharge pipe 4 is connected and installed on the lower surface of the mixing barrel 1, and a refinement component 5 and a mixing component 6 are provided on the inner wall of the mixing barrel 1;
[0028] The refinement component 5 includes a screening plate 51 and a rotating rod 53. The outer surface of the screening plate 51 is fixedly connected to the inner wall of the mixing barrel 1. A discharge port 52 is provided on the upper surface of the screening plate 51. A scraper 54 is fixedly installed on the other end of the rotating rod 53. The lower surface of the scraper 54 is in contact with the upper surface of the screening plate 51. A mounting plate 55 is fixedly installed on the outer surface of the rotating rod 53. A telescopic spring 56 is fixedly installed on the lower surface of the mounting plate 55. A mounting bracket 57 is fixedly installed on one end of the telescopic spring 56. A pressure roller 58 is fixedly mounted on the inner wall of the mounting frame 57, and a push rod 59 is fixedly mounted on the upper surface of the mounting frame 57. One end of the push rod 59 passes through the interior of the telescopic spring 56 and extends to the outside of the upper surface of the mounting plate 55. A fixed disk 510 is fixedly mounted on the inner wall of the top surface of the mixing barrel 1, and a protrusion 511 is fixedly mounted on the lower surface of the fixed disk 510. One end of the push rod 59 is in contact with the lower surface of the fixed disk 510, and one end of the rotating rod 53 passes through the interior of the fixed disk 510 and is fixedly connected to the output end of the drive motor.
[0029] The specific implementation method is as follows: the phase change material is poured into the mixing barrel 1 through the feed port 2. At this time, the phase change material will fall to the upper surface of the screening plate 51. The phase change material with smaller particles will fall directly to the bottom of the mixing barrel 1, and the agglomerated phase change material will remain on the upper surface of the screening plate 51. The driving motor in the protective cover 3 drives the rotating rod 53 to rotate. When the rotating rod 53 rotates, it will drive the scraper 54 to rotate synchronously. At the same time, it will also drive the top rod 59 to move on the lower surface of the fixed disk 510 through the mounting plate 55. At this time, under the action of the protrusion 511, the top rod 59 drives the mounting frame 57 to move up and down under the action of the telescopic spring 56, thereby driving the pressure roller 58 to move up and down synchronously. The scraper 54 gathers the material under the pressure roller 58 and squeezes the material when the pressure roller 58 moves up and down. The agglomerated material falls to the bottom of the mixing barrel 1 after being squeezed. At the same time, the scraper 54 will also drop the crushed material to the bottom of the mixing barrel 1 through the discharge port 52 after rotating one circle.
[0030] The mixing assembly 6 includes a reciprocating screw 61, one end of which is rotatably connected to the inner wall of the bottom surface of the mixing barrel 1, and the other end of the reciprocating screw 61 is fixedly installed with a connecting rod, one end of which is fixedly connected to the lower surface of the scraper 54, and a threaded block 62 is threadedly installed on the outer surface of the reciprocating screw 61, and a mixing rod 63 is rotatably installed on both side walls of the threaded block 62, and a transmission gear 64 is fixedly installed on the outer surface of the mixing rod 63, and a fixed rack 65 is fixedly installed on the inner wall of the bottom surface of the mixing barrel 1, and the fixed rack 65 is meshed with the transmission gear 64.
[0031] The specific implementation method is as follows: when the scraper 54 rotates, the reciprocating screw 61 is driven to rotate through the connecting rod. Under the action of the thread, the threaded block 62 drives the mixing rod 63 to move up and down in the mixing barrel 1. When the mixing rod 63 moves up and down, it drives the transmission gear 64 to move on the fixed rack 65. At this time, the transmission gear 64 drives the mixing rod 63 to rotate to mix the materials. The mixed materials are discharged through the discharge pipe 4.
[0032] Working principle: Pour the phase change material into the mixing barrel 1 through the feed port 2. At this time, the phase change material will fall to the upper surface of the screening plate 51. The phase change material with smaller particles will directly fall to the bottom of the mixing barrel 1. The agglomerated phase change material will remain on the upper surface of the screening plate 51. The driving motor in the protective cover 3 drives the rotating rod 53 to rotate. When the rotating rod 53 rotates, it will drive the scraper 54 to rotate synchronously. At the same time, it will also drive the top rod 59 to move on the lower surface of the fixed disk 510 through the mounting plate 55. At this time, under the action of the protrusion 511, the top rod 59 drives the mounting frame 57 to move up and down under the action of the telescopic spring 56, thereby driving the pressure roller 58 to move up and down synchronously, and the scraper 5 4 The materials are gathered under the pressing roller 58, and the pressing roller 58 is used to squeeze the materials when it moves up and down. The agglomerated materials fall to the bottom of the mixing barrel 1 after being squeezed. At the same time, the scraper 54 rotates one circle and the crushed materials fall to the bottom of the mixing barrel 1 through the discharge port 52. When the scraper 54 rotates, it drives the reciprocating screw 61 to rotate through the connecting rod. Under the action of the thread, the thread block 62 drives the mixing rod 63 to move up and down in the mixing barrel 1. When the mixing rod 63 moves up and down, it drives the transmission gear 64 to move on the fixed rack 65. At this time, the transmission gear 64 drives the mixing rod 63 to rotate to mix the materials. The mixed materials are discharged through the discharge pipe 4.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic phase change material premixing device, comprising a mixing barrel (1), characterized in that: The upper surface of the mixing barrel (1) is provided with a feed port (2), a protective cover (3) is fixedly mounted on the upper surface of the mixing barrel (1), a driving motor is fixedly mounted on the inner wall of the protective cover (3), a discharge pipe (4) is connected and mounted on the lower surface of the mixing barrel (1), and a refinement component (5) and a mixing component (6) are provided on the inner wall of the mixing barrel (1); The refinement assembly (5) comprises a screening plate (51) and a rotating rod (53); the outer surface of the screening plate (51) is fixedly connected to the inner wall of the mixing barrel (1); and a discharge port (52) is provided on the upper surface of the screening plate (51).
2. The fully automatic phase change material premixing device according to claim 1, characterized in that: A scraper (54) is fixedly mounted on the other end of the rotating rod (53), and the lower surface of the scraper (54) is in contact with the upper surface of the screening plate (51). A mounting plate (55) is fixedly mounted on the outer surface of the rotating rod (53), and a telescopic spring (56) is fixedly mounted on the lower surface of the mounting plate (55).
3. The fully automatic phase change material premixing device according to claim 2, characterized in that: One end of the telescopic spring (56) is fixedly mounted with a mounting frame (57), an inner wall of the mounting frame (57) is fixedly mounted with a pressure roller (58), an upper surface of the mounting frame (57) is fixedly mounted with a push rod (59), one end of the push rod (59) passes through the interior of the telescopic spring (56) and extends to the outside of the upper surface of the mounting plate (55).
4. The fully automatic phase change material premixing device according to claim 3, characterized in that: A fixed disk (510) is fixedly mounted on the inner wall of the top surface of the mixing barrel (1), a protrusion (511) is fixedly mounted on the lower surface of the fixed disk (510), one end of the top rod (59) is in contact with the lower surface of the fixed disk (510), and one end of the rotating rod (53) passes through the interior of the fixed disk (510) and is fixedly connected to the output end of the driving motor.
5. The fully automatic phase change material premixing device according to claim 4, characterized in that: The mixing assembly (6) comprises a reciprocating screw (61), one end of the reciprocating screw (61) being rotatably connected to the inner wall of the bottom surface of the mixing barrel (1), the other end of the reciprocating screw (61) being fixedly mounted with a connecting rod, one end of the connecting rod being fixedly connected to the lower surface of the scraper (54), and a threaded block (62) being threadedly mounted on the outer surface of the reciprocating screw (61).
6. The fully automatic phase change material premixing device according to claim 5, characterized in that: Mixing rods (63) are rotatably mounted on both side walls of the threaded block (62), a transmission gear (64) is fixedly mounted on the outer surface of the mixing rod (63), and a fixed rack (65) is fixedly mounted on the inner wall of the bottom surface of the mixing barrel (1), and the fixed rack (65) is meshedly connected with the transmission gear (64).
Citation Information
Patent Citations
Thermal insulation material raw material premixing device
CN209791330U