Cleaning agent production reaction kettle
By introducing the combined movement of stirring rods, mixing bars and separation blades into the cleaning agent production reactor, the precipitation and stratification problems are solved, and uniform mixing of the solution and improvement of reaction efficiency are achieved.
Patent Information
- Application Number
- CN202422933057.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing detergent production reactors are prone to precipitation and stratification during the mixing process, affecting the uniformity of the solution and the reaction quality.
A cleaning agent production reactor was designed, which adopted a rotatable stirring rod, mixing bar and separation blade group. Through the combined movement of the raised part of the stirring rod and the separation blade group, combined with the lifting movement of the mixing bar, the sediment was quickly lifted and the solution was fully mixed, thus avoiding the accumulation of sediment and stratification.
It effectively avoids the accumulation of sediment at the bottom of the kettle, improves the uniformity and reaction efficiency of the solution, and improves the processing quality of the detergent.
Smart Images

Figure CN223404936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cleaning agent processing equipment, in particular to a cleaning agent production reaction kettle. Background Art
[0002] The production of cleaning agents involves a multi-step process, primarily involving raw material preparation, mixing, dissolution, reaction, filtration, concentration, and packaging. This process transforms the raw materials through a series of physical and chemical treatments to create a finished product that can be used for cleaning, decontamination, disinfection, and other purposes.
[0003] Reaction is a key step in the production of cleaning agents. Reactors are commonly used in this process, performing the mixing, heating, and reaction functions required by the process. Depending on the composition and properties of the cleaning agent, different chemical reactions may be required. For example, surfactants are a key ingredient in many cleaning agents. They work by removing dirt and contaminants through chemical reactions, physical action, or a combination of both, thereby achieving a cleansing effect.
[0004] Existing reactors used for detergent production require multiple solvents to be mixed and reacted inside to produce a cleaning solution. During the reaction process, due to the different properties of the solvents, when they are mixed and reacted, precipitation is likely to occur at the bottom of the reactor as the reaction time increases. In addition, stratification is also likely to occur in the upper layer of the solution, which can easily affect the uniformity of the solution and the reaction quality. Utility Model Content
[0005] In response to the above problems, the present application provides a cleaning agent production reactor.
[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a cleaning agent production reactor, comprising a reactor body, a rotatable drive shaft being provided on the reactor body, and a plurality of stirring rods being arranged at a lower position in the inner cavity of the reactor body, the plurality of stirring rods being arranged equidistantly along a circular trajectory, the ends of the plurality of stirring rods close to the inner wall of the reactor body being connected by a connecting ring, and the ends of the plurality of stirring rods close to the drive shaft extending upward and downward to form a first protrusion and a second protrusion, the first protrusion and the second protrusion being connected to the drive shaft, and the first protrusion and the second protrusion being arranged in a spherical structure.
[0007] The device further comprises a plurality of mixing bars connected by a first positioning ring. The plurality of mixing bars are arranged equidistantly along a circular track. When the driving shaft rotates, the mixing bars can move up and down.
[0008] Furthermore, a first separation leaf group and a second separation leaf group are arranged from top to bottom at the lower position of the inner cavity of the kettle body, and the first separation leaf group and the second separation leaf group are respectively located above and below the stirring rod, and the first separation leaf group and the second separation leaf group are respectively facing the first separation leaf group and the second separation leaf group.
[0009] Furthermore, the multiple mixing strips are connected by a driving convex ring at one end close to the driving shaft. A lifting convex ring is provided on the driving shaft. The lifting convex ring is located directly below the driving convex ring. When the lifting convex ring rotates, the driving convex ring and the mixing strips move synchronously.
[0010] Furthermore, the bottom end of the first positioning ring is provided with a plurality of follow-up protrusions equidistantly arranged along a circular trajectory, the inner wall of the kettle body is provided with a second positioning ring, and the second positioning ring is provided with a plurality of alignment blocks equidistantly arranged along a circular trajectory, the alignment blocks are located directly below the follow-up protrusions, and the alignment blocks are connected to the follow-up protrusions through a pressure spring, when the mixing bar rises and falls, the follow-up protrusions move synchronously until the pressure spring makes an adaptive deformation.
[0011] Furthermore, the alignment blocks are each provided with a guide rod, each of which is located on the inner side of the pressure spring, and each guide rod passes through the follower protrusion and extends above it. When the mixing bar rises and falls, the follower protrusion moves along the distribution direction of the guide rod.
[0012] Furthermore, a sealing cover is provided above the kettle body, and a discharge pipe is provided below the kettle body. A driving motor that can control the rotation of the driving shaft is provided on the sealing cover.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] The utility model is equipped with a synchronously rotatable stirring rod. When the first and second protrusions rotate synchronously, the sediment located in the lower part of the kettle cavity can be moved, expanding the range of the sediment's movement, so that the sediment can be quickly lifted to a certain height and mixed with the solution, effectively preventing the sediment from accumulating in the lower part of the kettle cavity and also effectively preventing the sediment from adhering to the bottom of the kettle cavity. At the same time, the mixing bar located above the kettle body can rise and fall to break up the stratified solution, accelerate the fusion of the solution, and improve the reaction efficiency of the detergent. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the structure of the kettle body after being cut open.
[0018] Figure 3 This is a schematic structural diagram of the utility model from a second perspective after the kettle body is cut open.
[0019] Figure 4 This is a schematic diagram of the viewing angle position of the mixing bar and stirring rod of the utility model.
[0020] Figure 5 This is a schematic diagram of the mixing bar and stirring rod of the utility model from the second viewing angle.
[0021] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure of part A.
[0022] In the figure: 1. kettle body; 11. sealing cover; 12. discharge pipe; 13. driving motor; 2. mixing bar; 21. driving convex ring; 22. follower convex block; 23. first positioning ring; 3. stirring rod; 31. first protrusion; 32. second protrusion; 22. connecting ring; 4. first separation leaf group; 5. second separation leaf group; 6. driving shaft; 61. lifting convex ring; 7. second positioning ring; 8. alignment block; 9. pressure spring; 10. guide rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example: Reference Figure 1-4 The cleaning agent production reactor shown includes a reactor body 1, a rotatable drive shaft 6 is provided on the reactor body 1, and multiple stirring rods 3 are arranged at a lower position in the inner cavity of the reactor body 1. The multiple stirring rods 3 are arranged equidistantly along a circular trajectory, and the ends of the multiple stirring rods 3 close to the inner wall of the reactor body 1 are connected by a connecting ring 33, and the ends of the multiple stirring rods 3 close to the drive shaft 6 extend upward and downward to form a first protrusion 31 and a second protrusion 32. The first protrusion 31 and the second protrusion 32 are connected to the drive shaft 6, and the first protrusion 31 and the second protrusion 32 are arranged in a spherical structure.
[0025] When the stirring rod 3, the first protrusion 31, and the second protrusion 32 rotate synchronously, the sediment located in the lower part of the inner cavity of the kettle body 1 can be moved, effectively preventing the sediment from accumulating in the lower part of the inner cavity of the kettle body 1. It also effectively prevents the sediment from adhering to the bottom of the inner cavity of the kettle body 1, which facilitates the cleaning operation of the kettle body 1. The combination of the first protrusion 31 and the second protrusion 32 can expand the range of movement of the sediment, allowing the sediment to be quickly lifted to a certain height and mixed with the solution.
[0026] The mixing device further comprises a plurality of mixing strips 2 connected by a first positioning ring 23. The plurality of mixing strips 2 are arranged equidistantly along a circumferential track. When the driving shaft 6 rotates, the mixing strips 2 can rise and fall, thereby breaking up the layered solution and accelerating the fusion of the solution.
[0027] like Figure 3 、 Figure 4 As shown, the lower part of the inner cavity of the kettle body 1 is provided with a first separation leaf group 4 and a second separation leaf group 5 arranged from top to bottom. The first separation leaf group 4 and the second separation leaf group 5 are respectively located above and below the stirring rod 3, and the first separation leaf group 4 and the second separation leaf group 5 are respectively oriented towards the first separation leaf group 4 and the second separation leaf group 5. When the stirring rod 3, the first protrusion 31 and the second protrusion 32 rotate synchronously, the sediment can flow continuously and come into contact with the first separation leaf group 4 and the second separation leaf group 5. The combination of the first separation leaf group 4 and the second separation leaf group 5 can effectively separate the accumulated sediment and improve the efficiency of sediment mixing.
[0028] like Figure 5 、 Figure 6 As shown, multiple mixing strips 2 are connected by a drive collar 21 at one end near the drive shaft 6. A lifting collar 61 is provided on the drive shaft 6 and is located directly below the driving collar 21. When the lifting collar 61 rotates, it rises and falls against the driving collar 21. The driving collar 21 and the mixing strips 2 move synchronously. During this movement, the mixing strips 2 disperse stratified solutions, accelerating their fusion and effectively preventing the formation of grease stratification above the detergent during processing, thereby improving the detergent's processing quality.
[0029] like Figure 5 、 Figure 6As shown, the bottom end of the first positioning ring 23 is provided with a plurality of follower protrusions 22 arranged equidistantly along a circumferential trajectory. The inner wall of the kettle body 1 is provided with a second positioning ring 7, which is provided with a plurality of alignment blocks 8 arranged equidistantly along a circumferential trajectory. The alignment blocks 8 are located directly below the follower protrusions 22, and the alignment blocks 8 and the follower protrusions 22 are connected by a pressure spring 9. When the mixing bar 2 rises and falls, the follower protrusions 22 move synchronously until the pressure spring 9 adapts. The provision of the pressure spring 9 allows the mixing bar 2 and the follower protrusion 22 to quickly reset after movement, thereby ensuring that the multiple mixing bars 2 can perform continuous rising and falling movements, enabling rapid and multiple breaking up of stratified solutions, thereby effectively preventing stratification of the solution.
[0030] like Figure 5 、 Figure 6 As shown, each alignment block 8 is provided with a guide rod 10, each guide rod 10 being located inside a pressure spring 9. Each guide rod 10 extends through a follower protrusion 22 and extends above the guide rod 10. When the mixing bar 2 is raised or lowered, the follower protrusion 22 moves along the distribution direction of the guide rod 10. The provision of the guide rod 10 maintains the linearity of the follower protrusion 22 during movement, further enhancing the stability of the mixing bar 2 during the raising and lowering movement, and preventing misalignment between the mixing bar 2 and the follower protrusion 22 during movement.
[0031] like Figure 6 As shown, in order to facilitate the loading and unloading operations in the kettle body 1, a sealing cover 11 is provided above the kettle body 1, and a discharge pipe 12 is provided below the kettle body 1. In order to maintain the stability of the drive shaft 6 in the rotating state and provide power for the operation of the drive shaft 6, a drive motor 13 that can control the rotation of the drive shaft 6 is provided on the sealing cover 11.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A cleaning agent production reactor, comprising a reactor body (1), wherein a rotatable drive shaft (6) is provided on the reactor body (1), characterized in that: The invention also includes a plurality of stirring rods (3) provided at a lower position of the inner cavity of the kettle body (1), the plurality of stirring rods (3) being arranged at equal intervals along a circular trajectory, the ends of the plurality of stirring rods (3) close to the inner wall of the kettle body (1) being connected via a connecting ring (33), and the ends of the plurality of stirring rods (3) close to the drive shaft (6) being extended upward and downward to form a first protrusion (31) and a second protrusion (32), the first protrusion (31) and the second protrusion (32) being connected to the drive shaft (6), and the first protrusion (31) and the second protrusion (32) being arranged in a spherical structure; It also includes a plurality of mixing bars (2) connected via a first positioning ring (23), wherein the plurality of mixing bars (2) are arranged at equal intervals along a circular trajectory, and when the drive shaft (6) rotates, the mixing bars (2) can move up and down.
2. The cleaning agent production reactor according to claim 1, characterized in that: A first separation leaf group (4) and a second separation leaf group (5) are arranged from top to bottom at the lower position of the inner cavity of the kettle body (1), the first separation leaf group (4) and the second separation leaf group (5) are respectively located above and below the stirring rod (3), and the first separation leaf group (4) and the second separation leaf group (5) are respectively oriented towards the first separation leaf group (4) and the second separation leaf group (5).
3. The cleaning agent production reactor according to claim 2, characterized in that: The ends of the plurality of mixing strips (2) close to the driving shaft (6) are connected via a driving convex ring (21). A lifting convex ring (61) is provided on the driving shaft (6). The lifting convex ring (61) is located directly below the driving convex ring (21). When the lifting convex ring (61) rotates, the driving convex ring (21) and the mixing strips (2) move synchronously.
4. The cleaning agent production reactor according to claim 3, characterized in that: The bottom end of the first positioning ring (23) is provided with a plurality of follower protrusions (22) arranged at equal intervals along a circumferential trajectory, the inner wall of the kettle body (1) is provided with a second positioning ring (7), and the second positioning ring (7) is provided with a plurality of alignment blocks (8) arranged at equal intervals along a circumferential trajectory, the alignment blocks (8) are located directly below the follower protrusions (22), and the alignment blocks (8) and the follower protrusions (22) are connected through a pressure spring (9), and when the mixing bar (2) rises and falls, the follower protrusions (22) move synchronously until the pressure spring (9) makes an adaptive deformation.
5. The cleaning agent production reactor according to claim 4, characterized in that: The alignment block (8) is provided with a guide rod (10), each of the guide rods (10) is located inside the pressure spring (9), and each guide rod (10) passes through the follower protrusion (22) and extends above it. When the mixing bar (2) moves up and down, the follower protrusion (22) moves along the distribution direction of the guide rod (10).
6. The cleaning agent production reactor according to claim 1, characterized in that: A sealing cover (11) is provided above the kettle body (1), and a discharge pipe (12) is provided below the kettle body (1). A driving motor (13) capable of controlling the rotation of the driving shaft (6) is provided on the sealing cover (11).