Automatic roller cleaning machine

Abstract

The utility model discloses an automatic roller cleaning machine which comprises a machine box and a machine frame arranged on the machine box, the machine box is provided with a roller cleaning system and a first driving module, the machine frame is provided with a roller carrying system, a guide mechanism and a second driving module, and the roller cleaning system comprises a first cleaning area, a second cleaning area and an air drying area. A coating wheel is grabbed through a pneumatic claw and conveyed into a designated groove through a track and a belt for segmented timing cleaning, a brush is arranged in a liquid medicine groove for auxiliary cleaning, a washing groove is used for timing cleaning in a spraying mode, and compressed air for blowing in the groove is used for drying in an air knife mode. The whole automation degree is high, the reliability is high, the working intensity is greatly reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to an automatic roller cleaning machine. Background Art

[0002] Automatic roller cleaning machines are primarily used for cleaning rollers after coating IC substrates. They remove ink or paint from the roller surface, typically using brushing, water washing, or air knife processes. Roller coaters, which apply paint to the coating surface using a coating roller, are the primary method for in-machine coating. The coating amount can be adjusted by metering the pressure between the rollers. Increasing the pressure reduces the amount of paint passing through, and therefore the coating amount.

[0003] Since the working environment of the coating automatic roller cleaning machine is relatively harsh, a pungent ink smell is generated on the surface of the coating roller. The current practice is generally to manually operate the single tank, which has low automation and work efficiency, and also poses a safety hazard. Utility Model Content

[0004] In order to overcome the deficiencies of the existing technical solutions, the present invention provides an automatic roller cleaning machine, which can effectively solve the problems raised by the background technology.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] The automatic roller cleaning machine includes a chassis and a frame arranged on the chassis, the chassis is provided with a roller cleaning system and a first drive module, the frame is provided with a roller transport system, a guide mechanism and a second drive module, the roller cleaning system includes a first cleaning area, a second cleaning area and an air drying area, the first cleaning area includes a first chemical cleaning tank and a second chemical cleaning tank, the second cleaning area includes a first clean water cleaning tank and a second clean water cleaning tank, the air drying area includes a roller air drying tank, wherein the first chemical cleaning tank, the second chemical cleaning tank, the first clean water cleaning tank, the second clean water cleaning tank The cleaning tank and the roller air-drying tank are sequentially arranged on the chassis, the first chemical liquid cleaning tank and the second chemical liquid cleaning tank are provided with roller cleaning components, the first chemical liquid cleaning tank, the second chemical liquid cleaning tank, the first clean water cleaning tank and the second clean water cleaning tank are all provided with spray components, the roller air-drying tank is provided with an air knife, the first chemical liquid cleaning tank, the second chemical liquid cleaning tank, the first clean water cleaning tank and the second clean water cleaning tank are further provided with a first transmission structure for connecting to a first drive module and a mounting seat for placing a roller, and the roller transport system moves along the length direction of the frame through a guide mechanism;

[0007] The roller transport system includes a pneumatic clamping member and a pneumatic lifting structure connected to the pneumatic clamping member, the guiding mechanism includes a second transmission structure, the pneumatic clamping member includes a transport arm, a mounting plate and a pneumatic clamp, wherein the pneumatic clamp is symmetrically arranged on the mounting plate, the mounting plate is connected to the pneumatic lifting structure, the transport arm is connected to the second transmission structure, wherein the roller cleaning component includes a cleaning brush, the cleaning brush is connected to the first transmission structure, and the spray component includes a spray pipe arranged parallel to the roller.

[0008] As a further description of the above technical solution, the pneumatic lifting structure includes a cylinder, a push rod and a movable plate, the movable plate is connected to the transporter arm, and the push rod passes through the movable plate and is connected to the mounting plate.

[0009] As a further description of the above technical solution, the first drive module and the second drive module include a pneumatic motor and an electric motor respectively, the first drive module is connected to the first transmission structure, and the second drive module is connected to the second transmission structure, the first transmission structure includes a gear set, and the gear set is arranged on the mounting seat, the second transmission structure includes a plurality of transmission wheels and rails, and the frame is provided with a plurality of beams for connecting the rails, and the transport arm is also provided with a guide seat connected to the rails.

[0010] As a further description of the above technical solution, a water tank is provided at the bottom of the chassis, and a roller placement area is also provided on the chassis. The roller placement area includes a first placement platform and a second placement platform, and the first placement platform and the second placement platform are symmetrically arranged on the chassis.

[0011] As a further description of the above technical solution, the transmission wheel is connected to the motor through a belt, the transmission wheel is arranged on the guide seat, and the guide seat moves along the length direction of the track through the transmission wheel.

[0012] As a further description of the above technical solution, the first chemical solution cleaning tank, the second chemical solution cleaning tank, the first clean water cleaning tank, the second clean water cleaning tank, and the roller air drying tank are all equipped with sensors and timers, and the roller transport system also includes a controller.

[0013] As a further description of the above technical solution, the spray pipe is connected to a water pump, the air knife is connected to an air compressor, the spray pipe is arranged in a flush manner on the side walls of the first chemical liquid cleaning tank, the second chemical liquid cleaning tank, the first clean water cleaning tank and the second clean water cleaning tank, and the air knife is arranged on the side wall of the roller drying tank.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The automatic roller cleaning machine of the present invention has at least one of the following beneficial effects during use:

[0016] The coating wheel is gripped by an air gripper and transported via tracks and belts to a designated tank for periodic cleaning. A brush assists in cleaning the solution tank, while the water rinse tank uses a spray system for periodic cleaning. The blow-through tank uses compressed air to dry the coating wheel. The overall automation is high, reliability is strong, and work intensity is significantly reduced while efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of the first integral part of the automatic roller cleaning machine of the utility model;

[0018] Figure 2 This is a schematic structural diagram of the second integral part of the automatic roller cleaning machine of the present invention;

[0019] Figure 3 This is a schematic structural diagram of the third integral part of the automatic roller cleaning machine of the present utility model;

[0020] Figure 4 This is a schematic diagram of the first side structure of part of the automatic roller cleaning machine of the utility model;

[0021] Figure 5 This is a schematic diagram of the second side structure of the automatic roller cleaning machine of the present invention.

[0022] Numbers in the figure:

[0023] 1. Chassis; 101. First drive module; 102. First transmission structure; 103. Second transmission structure; 104. Sink; 105. Roller placement area; 106. First placement platform; 107. Second placement platform; 108. Mounting seat; 109. Gear set; 2. Rack; 201. Beam; 202. Guide mechanism; 203. Second drive module; 204. Track; 205. Guide seat; 3. Roller cleaning system; 301. First cleaning area; 302. Second cleaning area; 303. Air drying area; 3 04. First chemical cleaning tank; 305. Second chemical cleaning tank; 306. First clean water cleaning tank; 307. Second clean water cleaning tank; 308. Roller cleaning component; 309. Spray component; 310. Roller air-drying tank; 311. Cleaning brush; 312. Spray pipe; 313. Air knife; 4. Roller transport system; 401. Drive wheel; 402. Transport arm; 403. Pneumatic clamp; 404. Cylinder; 405. Push rod; 406. Mounting plate; 407. Pneumatic clamp; 408. Movable plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-5 As shown, the utility model provides an automatic roller cleaning machine, including a chassis 1 and a frame 2 arranged on the chassis 1, the chassis 1 is provided with a roller cleaning system 3 and a first drive module 101, the frame 2 is provided with a roller transport system 4, a guide mechanism 202 and a second drive module 203, the roller cleaning system 3 includes a first cleaning area 301, a second cleaning area 302 and an air drying area 303, the first cleaning area 301 includes a first liquid cleaning tank 304 and a second liquid cleaning tank 305, the second cleaning area 302 includes a first clean water cleaning tank 306 and a second clean water cleaning tank 307, the air drying area 303 includes a roller air drying tank 310, wherein the first liquid cleaning tank 304, the second liquid cleaning tank 305, the first clean water cleaning tank 306, the second clean water cleaning tank 307 The two clean water cleaning tanks 307 and the roller air-drying tank 310 are arranged in sequence on the chassis 1. The first chemical cleaning tank 304 and the second chemical cleaning tank 305 are provided with a roller cleaning component 308. The first chemical cleaning tank 304, the second chemical cleaning tank 305, the first clean water cleaning tank 306 and the second clean water cleaning tank 307 are all provided with a spray component 309. The roller air-drying tank 310 is provided with an air knife 313. The first chemical cleaning tank 304, the second chemical cleaning tank 305, the first clean water cleaning tank 306 and the second clean water cleaning tank 307 are also provided with a first transmission structure 102 for connecting the first drive module 101 and a mounting seat 108 for placing the roller. The roller transport system 4 moves along the length direction of the frame 2 through the guide mechanism 202.

[0026] The roller transport system 4 includes a pneumatic clamping member 403 and a pneumatic lifting structure connected to the pneumatic clamping member 403, the guide mechanism 202 includes a second transmission structure 103, the pneumatic clamping member 403 includes a transport arm 402, a mounting plate 406 and a pneumatic clamp 407, wherein the pneumatic clamp 407 is symmetrically arranged on the mounting plate 406, the mounting plate 406 is connected to the pneumatic lifting structure, the transport arm 402 is connected to the second transmission structure 103, wherein the roller cleaning component 308 includes a cleaning brush 311, the cleaning brush 311 is connected to the first transmission structure 102, and the spray component 309 includes a spray pipe 312 arranged parallel to the roller.

[0027] This embodiment is an automatic coating roller ink cleaning device. It uses a three-phase, five-wire, 6KW, 80V power supply. Gas is controlled by a solenoid valve at a pressure of 6-8 MPa. Water is controlled by a pneumatic valve with a 30L / MIN external drain port. The drainage method is pneumatically controlled by a valve with a reserved external drain port. It can simultaneously clean two coating rollers and is suitable for a specific coating roller size. Specifically, an air gripper grabs the coating roller and transports it via a track 204 and a belt to a designated tank for segmented, timed cleaning. A brush assists in cleaning in the liquid tank 104. The water washing tank uses a spray-based timed cleaning method. The tank is then blown dry with compressed air using an air knife 313. The overall appearance is a SUS304 mirror-finished square frame 2, a SUS304 mirror-finished cover, and a protective cover made of aluminum profiles and plexiglass. The dimensions are 2700mm long, 1300mm wide, and 1850mm high, with an operating height of 900mm plus or minus 50mm.

[0028] Chassis 1 is equipped with two Na2CO3 cleaning tanks, two water cleaning tanks, and one air-drying tank with an air knife 313, corresponding to a first liquid cleaning tank 304, a second liquid cleaning tank 305, a first clean water cleaning tank 306, a second clean water cleaning tank 307, and a roller air-drying tank 310. Liquids are added manually to the first and second liquid cleaning tanks 304 and 305, while the first and second clean water cleaning tanks 306 and 307 can optionally be equipped with cleaning components, namely, cleaning brushes 311 disposed within the tanks.

[0029] In this embodiment, the first drive module 101, connected to the first transmission structure 102, drives the gear set 109 on the mounting base 108. The gears in the gear set 109 mesh with the gears on the end of the roller. The first drive module 101 utilizes a pneumatic motor and a reducer. The second drive module 203, connected to the second transmission structure 103, gradually transports the roller into the cleaning tank through a motor, track 204, belts, and other sensors. The electrical configuration utilizes a PROFACE HMI, a Mitsubishi PLC, and a Mitsubishi inverter, with adjustable time settings from 0 to 60 minutes.

[0030] It is further explained that the pneumatic lifting structure includes a cylinder 404 , a push rod 405 and a movable plate 408 . The movable plate 408 is connected to the transporter arm 402 , wherein the push rod 405 passes through the movable plate 408 and is connected to the mounting plate 406 .

[0031] It is further explained that the first drive module 101 and the second drive module 203 include a pneumatic motor and an electric motor respectively, the first drive module 101 is connected to the first transmission structure 102, and the second drive module 203 is connected to the second transmission structure 103, the first transmission structure 102 includes a gear set 109, and the gear set 109 is arranged on the mounting seat 108, the second transmission structure 103 includes a plurality of transmission wheels 401 and a track 204, and the frame 2 is provided with a plurality of beams 201 for connecting the track 204, and the transport arm 402 is also provided with a guide seat 205 connected to the track 204.

[0032] It is further explained that a water tank 104 is provided at the bottom of the chassis 1, and a roller placement area 105 is also provided on the chassis 1. The roller placement area 105 includes a first placement platform 106 and a second placement platform 107. The first placement platform 106 and the second placement platform 107 are symmetrically arranged on the chassis 1.

[0033] It is further explained that the transmission wheel 401 is connected to the motor via a belt. The transmission wheel 401 is provided on the guide seat 205 . The guide seat 205 moves along the length direction of the track 204 via the transmission wheel 401 .

[0034] It is further explained that the first chemical solution cleaning tank 304, the second chemical solution cleaning tank 305, the first clean water cleaning tank 306, the second clean water cleaning tank 307, and the roller air drying tank 310 are all equipped with sensors and timers, and the roller transport system 4 also includes a controller.

[0035] It is further explained that the spray pipe 312 is connected to a water pump, and the air knife 313 is connected to an air compressor. The spray pipe 312 is arranged in a flush manner on the side walls of the first chemical liquid cleaning tank 304, the second chemical liquid cleaning tank 305, the first clean water cleaning tank 306 and the second clean water cleaning tank 307, and the air knife 313 is arranged on the side wall of the roller air-drying tank 310.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An automatic roller cleaning machine, comprising a chassis and a frame mounted on the chassis, characterized in that: The chassis is provided with a roller cleaning system and a first driving module, the frame is provided with a roller transport system, a guide mechanism and a second driving module, the roller cleaning system includes a first cleaning area, a second cleaning area and an air drying area, the first cleaning area includes a first chemical cleaning tank and a second chemical cleaning tank, the second cleaning area includes a first clean water cleaning tank and a second clean water cleaning tank, the air drying area includes a roller air drying tank, wherein the first chemical cleaning tank, the second chemical cleaning tank, the first clean water cleaning tank, the second clean water cleaning tank and the roller air drying tank are arranged in sequence on the chassis, the first chemical cleaning tank and the second chemical cleaning tank are provided with a roller cleaning component, the first chemical cleaning tank, the second chemical cleaning tank, the first clean water cleaning tank and the second clean water cleaning tank are all provided with a spray component, the roller air drying tank is provided with an air knife, the first chemical cleaning tank, the second chemical cleaning tank, the first clean water cleaning tank and the second clean water cleaning tank are further provided with a first transmission structure for connecting the first driving module and a mounting seat for placing the roller, and the roller transport system moves along the length direction of the frame through the guide mechanism; The roller transport system includes a pneumatic clamping member and a pneumatic lifting structure connected to the pneumatic clamping member, the guiding mechanism includes a second transmission structure, the pneumatic clamping member includes a transport arm, a mounting plate and a pneumatic clamp, wherein the pneumatic clamp is symmetrically arranged on the mounting plate, the mounting plate is connected to the pneumatic lifting structure, the transport arm is connected to the second transmission structure, wherein the roller cleaning component includes a cleaning brush, the cleaning brush is connected to the first transmission structure, and the spray component includes a spray pipe arranged parallel to the roller.

2. The automatic roller cleaning machine according to claim 1, characterized in that: The pneumatic lifting structure includes a cylinder, a push rod and a movable plate. The movable plate is connected to the transporter arm, and the push rod passes through the movable plate and is connected to the mounting plate.

3. The automatic roller cleaning machine according to claim 1, characterized in that: The first drive module and the second drive module include a pneumatic motor and an electric motor, respectively. The first drive module is connected to a first transmission structure, and the second drive module is connected to a second transmission structure. The first transmission structure includes a gear set, and the gear set is arranged on a mounting seat. The second transmission structure includes a plurality of transmission wheels and rails. The frame is provided with a plurality of beams for connecting to the rails, and the transport arm is also provided with a guide seat connected to the rails.

4. The automatic roller cleaning machine according to claim 1, characterized in that: A water tank is provided at the bottom of the chassis, and a roller placement area is also provided on the chassis. The roller placement area includes a first placement platform and a second placement platform, and the first placement platform and the second placement platform are symmetrically arranged on the chassis.

5. The automatic roller cleaning machine according to claim 3, characterized in that: The transmission wheel is connected to the motor through a belt. The transmission wheel is arranged on the guide seat. The guide seat moves along the length direction of the track through the transmission wheel.

6. The automatic roller cleaning machine according to claim 1, characterized in that: The first chemical solution cleaning tank, the second chemical solution cleaning tank, the first clean water cleaning tank, the second clean water cleaning tank, and the roller air drying tank are all provided with sensors and timers, and the roller transport system also includes a controller.

7. The automatic roller cleaning machine according to claim 1, characterized in that: The spray pipe is connected to a water pump, and the air knife is connected to an air compressor. The spray pipe is arranged in a flush manner on the side walls of the first chemical liquid cleaning tank, the second chemical liquid cleaning tank, the first clean water cleaning tank and the second clean water cleaning tank, and the air knife is arranged on the side wall of the roller drying tank.

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