Novel material washing machine
By designing a new type of washing machine, combined with heating cleaning and multi-stage dust removal and filtration, the problem that traditional cleaning methods are difficult to remove stubborn stains on magnetic materials has been solved, achieving efficient cleaning and cost reduction.
Patent Information
- Application Number
- CN202422342962.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Traditional cleaning methods are difficult to effectively remove stubborn stains on the surface of magnetic materials and require repeated cleaning, which increases cleaning costs.
A new type of material washing machine was designed, which includes a main control box, a material washing device and a dust removal and filtration device. It uses heating elements and vibration motors to heat and clean magnetic materials, and removes impurities and harmful gases through a multi-stage dust removal and filtration system.
The cleaning effect of magnetic materials is improved, the cleaning cost is reduced, and the yield rate is increased.
Smart Images

Figure CN223405521U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of magnetic material cleaning equipment, in particular to a novel material washing machine. Background Art
[0002] As the basic core material of key electronic components, magnetic materials are widely used in various aspects of components such as new energy vehicle drive motors, charging piles, battery management systems, AC / DC chargers, and DC / DC converters. Driven by demand, the number of domestic companies engaged in the production and manufacturing of magnetic materials has continued to increase, and a comprehensive magnetic material product system has been formed. During the production process of magnetic materials, the surface of the magnetic material needs to be cleaned. Traditional cleaning methods are mostly rolling stirring cleaning, which uses the contact between the cleaning brush and the magnetic material to clean the surface of the magnetic material, and then combines manual inspection to conduct spot checks to ensure the cleaning effect of the magnetic material surface. However, the effectiveness of this cleaning method is limited. It can only wipe away dust on the surface of the magnetic material. For some stubborn stains attached to the outer wall of the magnetic material, a single rinse is not enough and requires repeated cleaning, which increases the subsequent cleaning cost. Utility Model Content
[0003] In order to solve the above problems, the utility model proposes a new type of material washing machine, which solves the problem of wiping the floating dust on the surface of the magnetic material. For some stubborn stains attached to the outer wall of the magnetic material, it is impossible to remove them with just one flush, and repeated cleaning is required, which increases the subsequent cleaning cost.
[0004] The technical solution adopted by the utility model is: a new type of material washing machine, including a main control box, and a material washing device interconnected with the main control box, and a dust removal and filtering device for processing impurities generated by the material washing device. The material washing device includes:
[0005] A main frame, the main frame being located on one side of the main control box;
[0006] A washing machine frame, the washing machine frame is connected to the upper side of the main frame through a washing buffer spring, and a washing vibration motor is provided on the outer side wall;
[0007] The material washing box is provided with a heating element and is installed on the material washing machine frame, and the upper end surface forms a material washing cavity with an opening facing outward.
[0008] Furthermore, the inner bottom wall of the material washing cavity forms a material discharge opening that penetrates inside and outside.
[0009] Furthermore, a material distribution device is provided on the main frame and located below the discharge port, and the material distribution device and the main frame are connected to each other via a material distribution buffer spring.
[0010] Furthermore, the material dividing device includes:
[0011] A material distribution frame, wherein a material distribution buffer spring is connected between the material distribution frame and the main frame, and a driving motor and a material distribution vibration motor are provided on the upper end surface;
[0012] The material dividing conveyor belt is arranged on the material dividing frame, and the conveyor belt forms a mesh structure.
[0013] Furthermore, a control motor is provided on the lower side of the material washing machine frame, and the control motor rotates outward at one end of the material washing box to connect to a control screw rod, and the control screw rod is away from one end of the control motor, and a baffle is provided at the opening on the lower side of the discharge port.
[0014] Furthermore, the dust removal and filtering device includes:
[0015] A dust collection hood, the dust collection hood is located on the upper side of the washing material cavity and has a sliding connection structure that cooperates with the main control box;
[0016] A dust filter box is provided on one side of the main control box and has a dust filter inner cavity formed therein. A heating pipe is provided inside the dust filter inner cavity, and a dust filter catalyst mainboard is provided on the upper side of the heating pipe. A dust suction pipe is provided between the dust filter box and the dust hood.
[0017] The fan is connected to the dust removal filter box through an air suction pipe.
[0018] Furthermore, the dust removal and filtering device further includes:
[0019] A secondary dust removal filter box is placed inside the main control box, and the upper end surface is provided with the fan, and the suction pipe is connected to the dust removal filter box and the secondary dust removal filter box;
[0020] A three-stage dust removal filter box is located on the upper end surface of the main control box, one end of the three-stage dust removal filter box is connected to the fan through an air guide pipe, and the other end is connected to an exhaust pipe.
[0021] Furthermore, the sliding connection structure includes:
[0022] Slide rails, at least one set of slide rails, and arranged on the main control box;
[0023] a slide seat, the slide seat being located on the dust hood and slidably connected to the slide rail;
[0024] The driving assembly includes a traction motor, a traction rope, and a traction base. The traction motor is fixedly arranged on the upper end surface of the main control box. One end of the traction rope is fixedly connected to the traction motor, and the other end passes through the traction base and is fixedly connected to the dust hood.
[0025] Furthermore, it also includes a heating box, and the heating box and the dust collection pipe are connected to each other through a heating pipe.
[0026] Compared with the prior art, the utility model has the following beneficial effects: a main control box with a main controller is used to control the interconnected washing devices and the dust removal and filtering device for processing impurities generated by the washing devices; the washing device is composed of a main frame, a washing machine frame, and a washing box, the main frame is formed as a processing base, the washing machine frame is formed as a washing box processing base, and the washing box is provided with a heating element and a washing vibration motor, which can realize the vibration heating and vibration cleaning of the magnetic material to be processed, effectively improving the cleaning effect of the magnetic material, improving the processing yield, and reducing the cleaning cost of the magnetic material. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0028] Figure 1 This is the overall structural diagram of the utility model;
[0029] Figure 2 This is the overall structural diagram of the utility model;
[0030] Figure 3 It is the overall structural diagram of the utility model;
[0031] Figure 4 This is the main control box structure diagram of the utility model;
[0032] Figure 5 for Figure 4 Enlarged view of point A in the middle;
[0033] Figure 6 This is a structural diagram of the material washing device in the utility model;
[0034] Figure 7 This is a structural diagram of the material washing device in the utility model;
[0035] Figure 8 for Figure 7The enlarged image at point B in the middle;
[0036] Figure 9 This is a structural diagram of the dust removal and filtering device in this utility model.
[0037] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0040] In addition, the descriptions of "first," "second," etc. in this utility model are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0041] See Figure 1-9The utility model is a novel material washing machine, comprising a main control box 7, a material washing device 3 interconnected with the main control box, and a dust removal and filtering device 9 for handling impurities removed by the material washing device. The material washing device 3 comprises a main frame 30, which is located on one side of the main control box 7, and a material washing frame 33. The material washing frame 33 is connected to the upper side of the main frame 30 via a material washing buffer spring 32, and a material washing vibration motor 303 is provided on the outer side wall; a material washing box 34, which is provided with a heating element and is installed on the material washing frame 33. The upper end surface of the material washing box 34 forms a material washing cavity 304 with an outward opening. The main control box 7 is controlled by the main controller 6 to control the working state of the interconnected material washing device 3 and the dust removal and filtering device 9. During use, a magnetic material such as iron or boron is mixed with quartz sand and placed in a wash chamber 304 formed inside a wash box 34 on the wash rack 33. The wash box 34 is equipped with a built-in heater, which can be a heating column or a heating plate, so that the magnetic material to be processed can be heated and cleaned simultaneously. To achieve the purpose of cleaning, the wash vibration motor 303 drives the entire wash rack 33 to vibrate, causing friction between the material mixture inside the wash chamber 304, thereby achieving the purpose of cleaning. At the same time, the wash rack 33 is connected to the upper side of the main frame 30 via a wash buffer spring 32, which can effectively reduce the impact of the wash rack 33 on the stability of the entire main frame 30. Furthermore, a dust removal filter device 9 is provided to treat dust and harmful gases generated during the washing process in the wash chamber 304. A discharge port is formed on the inner bottom wall of the wash chamber 304 to facilitate the discharge of the processed magnetic material and quartz sand mixture from the wash chamber 304.
[0042] In this city's example, more specifically, a control motor 37 is provided on the lower side of the washing machine frame 33, and the control motor 37 rotates outward at one end of the washing box 34 to connect to the control screw 307, and the control screw 307 is away from one end of the control motor 37, and a baffle plate 370 is provided at the opening on the lower side of the discharge port. When in use, the control motor 37 drives the control screw 307 to rotate, and the baffle plate 370 formed by the control controls the opening state of the discharge port to facilitate processing inside the washing cavity 304.
[0043] See Figure 4-5Specifically, a feeding device is provided on the main frame 30 and located below the discharge port. The feeding device and the main frame 30 are connected to each other via a feeding buffer spring 302. The feeding buffer spring 302 is provided at the connection point between the two, effectively preventing the feeding device from affecting the stability of the main frame 30 during operation. The provided feeding device includes a feeding frame 36, a feeding buffer spring 302 being connected between the feeding frame 36 and the main frame 30, and a driving motor 301 and a feeding vibration motor 31 being provided on the upper end surface; and a feeding conveyor belt 35, which is provided on the feeding frame 36 and forms a mesh structure. During use, the magnetic material and quartz sand mixture is transferred to the mesh-structured material conveyor belt 35 through the discharge port. The material conveyor belt 35 is mounted on the material conveyor frame 36. Two sets of motors with different functions are set on the material conveyor frame 36. One set is used as a driving motor 301 to drive the material conveyor belt 35, and the other set is used as a material vibrating motor 31 to provide vibration for the entire material conveyor frame 36. The magnetic material and quartz sand mixture are effectively separated. The quartz sand falls directly from the mesh-structured material conveyor belt 35 to the lower side of the material conveyor frame 36. The processed magnetic material is transferred to the outer side of the material conveyor frame 36 through the mesh-structured material conveyor belt 35 for collection.
[0044] Specifically, the dust removal and filtering device 9 includes a dust hood 2, which is located on the upper side of the washing cavity 304 and has a sliding connection structure that cooperates with the main control box 7; a dust removal filter box 90, which is arranged on one side of the main control box 7, and a dust removal and filtering cavity 900 is formed on the inner side, and a heating pipe 93 is provided on the inner side of the dust removal and filtering cavity 900, as well as a dust removal and filtering catalyst main board 95 located on the upper side of the heating pipe 93; a dust suction pipe 20 is provided between the dust removal filter box 90 and the dust hood 2; a fan 80, and the fan 80 and the dust removal filter box 90 are connected to each other through an air suction pipe 92. During operation, the dust hood 2 covers the upper side of the washing material cavity 304, and the dust and harmful gases generated by the washing material cavity 304 are sucked out from the washing material cavity 304 through the provided fan 80 and transmitted through the dust suction pipe 20 to the dust removal filter cavity 900 in the dust removal filter box 90. The dust removal filter cavity 900 is interconnected with the inner bottom wall of the dust removal filter cavity 900, and the heating plate 91 is used to provide heat to its heating pipe 93 to accelerate the filtering work of the dust removal filter catalyst mainboard 95 provided on the upper side. The dust removal filter catalyst mainboard 95 can be set as a three-way catalyst. The working process of the three-way catalyst involves a complex chemical reaction, in which the purifier will enhance the activity of the harmful gas when the high-temperature automobile exhaust passes through, prompting it to undergo an oxidation-reduction reaction, and ultimately achieve the purpose of purification. The dust removal filter cavity 900 is formed into a sealed cavity by the provided cover plate 94.
[0045] More specifically, in this embodiment, in order to improve the filtering effect of the generated dust and harmful gases, the dust removal and filtering device 9 also includes a secondary dust removal filter box 8, which is placed inside the main control box 7 and is provided with the fan 80 on the upper end surface, and the suction pipe 92 connects the dust removal filter box 90 and the secondary dust removal filter box 8; a tertiary dust removal filter box 5, which is located on the upper end surface of the main control box 7, one end of which is connected to the fan 80 through the air guide pipe 81, and the other end is connected to the exhaust pipe 50. The gas filtered inside the dust removal filter box 90 is led to the secondary dust removal filter box 8 through the suction pipe 92 that is connected to the upper wall of the inner side of the dust removal and filtering cavity 900 to remove impurities and remove odors for another time, and then to the tertiary dust removal filter box 5 for another time to remove impurities and remove odors for another time, and finally discharged from the entire device through the exhaust pipe 50.
[0046] Specifically, the sliding connection structure includes a slide rail 70, which includes at least one set of slide rails 70 and is disposed on the main control box 7; a slide 21, which is located on the dust hood 2 and slidably connected to the slide rail 70; and a drive assembly, which includes a traction motor 73, a traction rope 72, and a traction base 71. The traction motor 73 is fixedly disposed on the upper end surface of the main control box 7. One end of the traction rope 72 is fixedly connected to the traction motor 73, and the other end passes through the traction base 71 and is fixedly connected to the dust hood 2. The rotation of the traction motor 73 continuously winds around the traction rope 72, and the pulling of the traction rope 72 drives the dust hood 2 connected at the other end to move up and down. The cooperation between the slide rail 70 and the slide 21 between the dust hood 2 and the main control box 7 effectively improves the sliding sensitivity between the two and ensures that the dust hood 2 does not deviate when moving up and down.
[0047] Specifically, it also includes a heating box 1, which is connected to the dust collection pipe 20 through a heating pipe. The heat generated by the heating box 1 is transmitted to the dust collection pipe 20, and is preheated before entering the dust removal and filtering device 9 to improve the filtering effect of the dust removal and filtering device 9.
[0048] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the utility model concept, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A novel material washing machine, comprising a main control box (7), a material washing device (3) interconnected with the main control box, and a dust removal and filtering device (9) for processing impurities generated by the material washing device, characterized in that: The material washing device (3) comprises: A main frame (30), the main frame being located on one side of the main control box (7); A material washing machine frame (33), the material washing machine frame (33) is connected to the upper side of the main frame (30) through a material washing buffer spring (32), and a material washing vibration motor (303) is provided on the outer side wall; A material washing box (34), the material washing box (34) is provided with a heating element and is installed on the material washing machine frame (33), and the upper end surface forms a material washing inner cavity (304) opening outward; The inner bottom wall of the material washing cavity (304) forms a material discharge opening that penetrates inside and outside; A material distribution device is provided on the main frame (30) and located below the material discharge port, and the material distribution device and the main frame (30) are connected to each other via a material distribution buffer spring (302); The material distribution device comprises: A material distribution frame (36), a material distribution buffer spring (302) is connected between the material distribution frame (36) and the main frame (30), and a driving motor (301) and a material distribution vibration motor (31) are provided on the upper end surface; The material distribution conveyor belt (35) is arranged on the material distribution frame (36), and the material distribution conveyor belt (35) forms a mesh structure.
2. A new type of material washing machine according to claim 1, characterized in that: A control motor (37) is provided on the lower side of the material washing machine frame (33), and the control motor (37) is rotated toward one end of the material washing box (34) to connect to the control screw rod (307). The control screw rod (307) is away from one end of the control motor (37), and a baffle plate (370) is provided at the lower opening of the discharge port.
3. A new type of material washing machine according to claim 2, characterized in that: The dust removal and filtering device (9) comprises: A dust collection hood (2), the dust collection hood (2) is located on the upper side of the material washing cavity (304), and has a sliding connection structure that cooperates with the main control box (7); A dust removal filter box (90), the dust removal filter box (90) is arranged on one side of the main control box (7), and a dust removal filter cavity (900) is formed inside the dust removal filter cavity (900), a heating pipe (93) is provided inside the dust removal filter cavity (900), and a dust removal filter catalyst main board (95) is located on the upper side of the heating pipe (93); a dust collection pipe (20) is provided between the dust removal filter box (90) and the dust collection cover (2); A fan (80) is connected to the dust removal filter box (90) via an air suction pipe (92).
4. A new type of material washing machine according to claim 3, characterized in that: The dust removal and filtering device (9) further comprises: A secondary dust removal filter box (8), the secondary dust removal filter box (8) is placed inside the main control box (7), and the upper end surface is provided with the fan (80), and the suction pipe (92) is connected to the dust removal filter box (90) and the secondary dust removal filter box (8); A three-stage dust removal filter box (5) is located on the upper end surface of the main control box (7), one end of which is connected to the fan (80) through an air guide pipe (81), and the other end of which is connected to an exhaust pipe (50).
5. A new type of material washing machine according to claim 4, characterized in that: The sliding connection structure comprises: Slide rails (70), at least one set of slide rails (70) arranged on the main control box (7); A slide seat (21), the slide seat (21) is located on the dust cover (2) and is slidably connected to the slide rail (70); A drive assembly comprises a traction motor (73), a traction rope (72), and a traction base (71); the traction motor (73) is fixedly arranged on the upper end surface of the main control box (7); one end of the traction rope (72) is fixedly connected to the traction motor (73), and the other end passes through the traction base (71) and is fixedly connected to the dust hood (2).
6. A new type of material washing machine according to claim 5, characterized in that: It also includes a heating box (1), wherein the heating box (1) and the dust collection pipe (20) are connected to each other via a heating pipe.