Glass sealing component cleaning machine

Abstract

The utility model relates to a glass sealing component cleaning machine which comprises a feeding conveying mechanism and a discharging conveying mechanism, an alkali washing mechanism, a cleaning mechanism, a dewatering mechanism and a vacuum drying mechanism are sequentially arranged between the feeding conveying mechanism and the discharging conveying mechanism, and a mechanical arm mechanism is further arranged between the feeding conveying mechanism and the discharging conveying mechanism. The vacuum drying structure is used for moving a to-be-cleaned component and comprises a drying box body, the drying box body is provided with a drying cover, the drying box body is communicated with a vacuum pump, a heating structure is further arranged in the drying box body, impurities on the surface of the component can be cleaned through the alkali washing mechanism and the cleaning mechanism, and under the action of the dewatering mechanism, the component is dewatered. Most water drops on the surface of the component are removed through the vacuum drying structure, finally drying is completed in the vacuum drying structure, in this way, the component can be completely cleaned, no water stain is left on the surface of the obtained component, and therefore the cleanliness of the product is improved, and the quality of the product is improved.

Description

Technical Field

[0001] The utility model relates to cleaning equipment, in particular to a glass sealing component cleaning machine. Background Art

[0002] Glass-encapsulated components are components encapsulated in glass. During the production process, glass-encapsulated components pass through multiple workstations, and impurities and oil stains may accumulate on their surfaces. Therefore, they require post-production cleaning to ensure they maintain a certain level of cleanliness before shipment or subsequent processing. Existing cleaning methods typically use specific liquids and dry the components afterwards. However, due to the glass encapsulation, water stains can easily remain after cleaning and drying, affecting the component's appearance. Utility Model Content

[0003] Based on this, it is necessary to provide a glass-sealed component cleaning machine to address the problems in the prior art.

[0004] A glass-sealed component cleaning machine is characterized in that it includes a loading and unloading conveying mechanism, and an alkali cleaning mechanism, a cleaning mechanism, a dehydration mechanism and a vacuum drying structure are sequentially arranged between the loading and unloading conveying mechanisms. A manipulator mechanism is also provided between the loading and unloading conveying mechanisms for moving the components to be cleaned. The vacuum drying structure includes a drying box body, the drying box body is provided with a drying cover, the drying box body is connected to a vacuum pump, and the drying box body is also provided with a heating structure.

[0005] In one embodiment, the loading and unloading conveying mechanism both include a vertical bracket, a horizontal bracket is provided on the upper side of the vertical bracket, a conveyor belt is provided on the inner side of the horizontal bracket through a transmission wheel, two conveyor belts are provided, which are spaced apart at the upper side of the bracket, and also include a driving motor for driving the conveyor wheel to rotate, a washing basket is provided on the upper side of the conveyor belt, and connecting rods are provided at both ends of the upper side of the washing basket, and the connecting rods are provided with two protruding clamping parts.

[0006] In one embodiment, the loading and conveying mechanism further includes a baffle, which spans the upper side of the transverse bracket and is close to the side of the alkaline washing mechanism. A detection sensor is provided on the side of the baffle for detecting whether the cleaning basket moves to abut against the baffle.

[0007] In one embodiment, the robot mechanism includes two vertical poles, which are respectively located at the discharge end of the loading conveying mechanism and the feed end of the unloading conveying mechanism, a transverse rod is fixed on the upper side of the vertical pole, a rack is provided on the upper side of the transverse rod, and left and right movable plates are provided on the side of the transverse rod, and a movable motor is provided on the upper side of the left and right movable plates, and the machine shaft of the movable motor is connected to a gear meshing with the rack, and the outer side of the left and right movable plates is connected to a vertical movable plate through a guide rail slider, and a vertical motor for controlling the up and down movement of the vertical movable plate is provided on the side of the left and right movable plates, and a movable frame is provided on the lower side of the vertical movable plate, and the movable frame is provided with a hook corresponding to the clamping part.

[0008] In one embodiment, the movable frame is in an I-shape, the hooks are fixed at four corners of the I-shaped movable frame, and the opening directions of the four hooks are the same.

[0009] In one embodiment, the alkali washing mechanism includes a first alkali washing tank and a second alkali washing tank arranged in parallel, and an alkali washing cover is provided on the upper side of the first alkali washing tank and the second alkali washing tank. The first alkali washing tank and the second alkali washing tank are connected to an alkali water tank through a first pipe. A filtering device and a pump are provided in the alkali water tank, and the pump introduces the cleaning liquid filtered by the filtering device into the first alkali washing tank and the second alkali washing tank through the second pipe.

[0010] In one embodiment, the cleaning mechanism is an ultrasonic cleaning mechanism, which includes an ultrasonic cleaning tank. A partition is provided in the ultrasonic cleaning tank for dividing the ultrasonic cleaning tank into three independent cleaning tanks.

[0011] In one embodiment, the dehydration mechanism includes a dehydration trough, a filter is provided at the bottom of the dehydration trough, the dehydration components are placed on the upper side of the filter through a cleaning basket, longitudinal guide rails are also provided on both sides of the upper side of the dehydration trough, the upper side of the longitudinal guide rail is connected to a movable seat through a slider, a movable frame is provided between the two movable seats, the side of the dehydration trough is provided with a motor and a screw rod for controlling the movement of the movable frame on the upper side of the longitudinal guide rail, the side of the movable frame is provided with an air nozzle, and the air nozzle is connected to the fan through an air duct.

[0012] The above-mentioned glass-sealed component cleaning machine can clean impurities on the surface of components after passing through the alkali cleaning mechanism and the cleaning mechanism. Under the action of the dehydration mechanism, most of the water droplets on the surface of the components are removed, and finally the vacuum drying structure completes the drying. In this way, the components can be completely cleaned and there is no water stain remaining on the surface of the components, thereby improving the cleanliness of the products and improving the quality of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the glass sealing component cleaning machine of the utility model;

[0014] Figure 2 This is a structural diagram of the feeding and transmission mechanism of the glass sealing component cleaning machine of the utility model;

[0015] Figure 3 This is a structural diagram of the alkali cleaning mechanism of the glass sealing component cleaning machine of the utility model;

[0016] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the glass sealing component cleaning machine of the utility model;

[0017] Figure 5 This is a schematic diagram of the dehydration mechanism structure of the glass sealing component cleaning machine of the utility model;

[0018] Figure 6 This is a schematic diagram of the vacuum drying structure of the glass sealing component cleaning machine of the utility model;

[0019] Figure 7 This is a schematic diagram of the structure of the manipulator mechanism of the glass sealing component cleaning machine of the utility model;

[0020] Among them, 1. feeding transmission mechanism; 2. unloading transmission mechanism; 11. vertical bracket; 12. horizontal bracket; 13. conveyor belt; 14. cleaning basket; 141. connecting rod; 142. clamping part; 15. baffle;

[0021] 3. Alkali washing mechanism; 31. First alkali washing tank; 32. Second alkali washing tank; 33. Alkali water tank;

[0022] 4. Cleaning mechanism; 41. Ultrasonic cleaning tank; 42. Partition;

[0023] 5. Dehydration mechanism; 51. Dehydration tank; 52. Moving seat; 53. Moving rack;

[0024] 6. Vacuum drying structure; 61. Drying box; 62. Drying cover; 63. Vacuum pump;

[0025] 7. Manipulator mechanism; 71. Vertical pole; 72. Horizontal pole; 73. Rack; 74. Left and right moving plates; 75. Moving motor; 76. Vertical moving plate; 77. Moving frame; 78. Hook. DETAILED DESCRIPTION

[0026] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only."

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] like Figures 1 to 7 As shown, a glass-sealed component cleaning machine is characterized in that it includes a loading and conveying mechanism 1 and a unloading and conveying mechanism 2, and an alkali cleaning mechanism 3, a cleaning mechanism 4, a dehydration mechanism 5 and a vacuum drying structure 6 are sequentially arranged between the loading and conveying mechanism 1 and the unloading and conveying mechanism 2. A manipulator mechanism 7 is also provided between the loading and conveying mechanism 1 and the unloading and conveying mechanism 2 for moving the components to be cleaned, and the vacuum drying structure 6 includes a drying box 61, the drying box 61 is provided with a drying cover 62, the drying box 61 is connected to a vacuum pump 63, and a heating structure is also provided in the drying box 61.

[0030] After passing through the alkaline washing mechanism 3 and the cleaning mechanism 4, impurities on the surface of the components can be cleaned. Under the action of the dehydration mechanism 5, most of the water droplets on the surface of the components are removed. Finally, the vacuum drying mechanism 6 completes the drying. In this way, the components can be completely cleaned and there is no water stain on the surface of the components, thereby improving the cleanliness of the product and improving the quality of the product.

[0031] The loading and unloading transmission mechanism 1 and the unloading transmission mechanism 2 are mainly used for loading and unloading. In this embodiment, the loading and unloading transmission mechanism 1 and the unloading transmission mechanism 2 both include a vertical bracket 11, a horizontal bracket 12 is provided on the upper side of the vertical bracket 11, and a conveyor belt 13 is provided on the inner side of the horizontal bracket 12 through a transmission wheel. There are two conveyor belts 13, which are arranged at intervals on the upper side of the bracket, and also include a driving motor for driving the conveyor wheel to rotate. A cleaning basket 14 is provided on the upper side of the conveyor belt 13, and connecting rods 141 are respectively provided at both ends of the upper side of the cleaning basket 14, and the connecting rod 141 is provided with two protruding clamping parts 142. First, place the product to be cleaned in the cleaning frame, and then place the cleaning frame in the cleaning basket 14. At this time, the cleaning frame is provided with several small holes, which can prevent the components to be cleaned from falling out of the cleaning frame. The cleaning basket 14 is provided with larger holes. It is only necessary to ensure that the cleaning frame does not fall out of the cleaning basket 14. Then, the cleaning frame is placed on the upper side of the conveyor belt 13, so that the components to be cleaned can be gradually conveyed out. Under the action of the manipulator mechanism 7, the components are connected to the cleaning basket 14 and move together.

[0032] During the loading process, in order to prevent the conveyor belt 13 from continuously working and the cleaning basket 14 from falling out under the action of the conveyor belt 13, in this embodiment, the loading and conveying mechanism 1 further includes a baffle 15, which spans the upper side of the transverse bracket 12 and is close to the side of the alkali cleaning mechanism 3. A detection sensor is provided on the side of the baffle 15 for detecting whether the cleaning basket 14 moves to abut against the baffle 15. At this time, the baffle 15 can block the cleaning basket 14 to prevent it from continuing to move under the action of the conveyor belt 13. At the same time, a detection sensor is also provided. After detecting that the cleaning basket 14 abuts against the baffle 15, the conveyor belt 13 can be stopped. After the cleaning basket 14 abutting against the baffle 15 is removed, the conveyor belt 13 can be operated again. In this way, the conveyor belt 13 works intermittently, which can save a certain amount of energy, reduce a certain amount of cost, and have no impact on the production rhythm.

[0033] The manipulator mechanism 7 is used to take the cleaning basket 14 out of the feeding conveyor mechanism 1 and move it to the alkaline washing mechanism 3, as well as to move the cleaning basket 14 between the stations of the cleaning mechanism 4, the dehydration mechanism 5 and the vacuum drying mechanism. In this embodiment, the manipulator mechanism 7 includes two vertical rods 71, which are respectively located at the discharge end of the feeding conveyor mechanism 1 and the feed end of the unloading conveyor mechanism 2. A transverse rod 72 is fixed on the upper side of the vertical rod 71, and a rack 73 is provided on the upper side of the transverse rod 72. A left-right movable plate 74 is provided on the side of the left-right movable plate 74. A movable motor 75 is provided on the upper side of the left-right movable plate 74. The shaft of the movable motor 75 is connected to a gear meshing with the rack 73. A vertical movable plate 76 is connected to the outer side of the left-right movable plate 74 via a guide rail slider. A vertical motor is provided on the side of the left-right movable plate 74 for controlling the up and down movement of the vertical movable plate 76. A movable frame 7753 is provided on the lower side of the vertical movable plate 76. The movable frame 7753 is provided with a hook 78 corresponding to the clamping portion 142. Two vertical rods 71 ​​are respectively located near the discharge end of the loading conveyor mechanism 1 and the feed end of the unloading conveyor mechanism 2. The transverse bracket 12 is located above the alkali cleaning mechanism 3, the cleaning mechanism 4, the dehydration mechanism 5, and the vacuum drying mechanism. In this way, the cleaning basket 14 can be removed from the loading conveyor mechanism 1 via the hook 78 and moved between the alkali cleaning mechanism 3, the cleaning mechanism 4, the dehydration mechanism 5, and the vacuum drying mechanism, and finally moved to the unloading conveyor mechanism 2, thereby achieving the movement of the cleaning basket 14.

[0034] At this time, the left and right movable plates 74 can be controlled to move left and right by the mobile motor 75, and the vertical movable plates 76 can be controlled to move up and down by the vertical motor, and finally the left and right and up and down movements of the hook 78 can be controlled, thereby realizing the process of taking and placing the hook 78 for the cleaning basket 14.

[0035] The shape and size of the cleaning basket 14 are fixed. Therefore, the cleaning basket 14 is provided with the engaging portions 142 at the four corners of the upper side. Therefore, the movable frame 7753 is in an I-shape. The hooks 78 are fixed to the four corners of the I-shaped movable frame 7753. The openings of the four hooks 78 are oriented in the same direction. The hooks 78 are arranged correspondingly to the engaging portions 142 of the cleaning basket 14. Thus, after the hooks 78 move up and down to the sides of the engaging portions 142, the hooks 78 can be controlled to move left and right to engage with the engaging portions 142. The cleaning basket 14 can then be removed by controlling the hooks 78 to move up and down. After the movable motor 75 moves to a specific position, the hooks 78 and the cleaning basket 14 below also move to the corresponding position. The vertical motor controls the cleaning basket 14 to move up and down, placing the cleaning basket 14 in the preset position. The hooks 78 move horizontally to disengage from the engaging portions 142, and then move vertically to complete the movement and placement of the cleaning basket 14.

[0036] The alkali washing mechanism 3 is mainly used to clean impurities and dirt on the surface. In this embodiment, the alkali washing mechanism 3 includes a first alkali washing tank 31 and a second alkali washing tank 32 arranged in parallel. The first alkali washing tank 31 and the second alkali washing tank 32 are both provided with alkali washing covers on their upper sides. The first alkali washing tank 31 and the second alkali washing tank 32 are connected to an alkali water tank 33 through a first pipe. A filtering device and a pump are provided in the alkali water tank 33. The pump introduces the cleaning liquid filtered by the filtering device into the first alkali washing tank 31 and the second alkali washing tank 32 through a second pipe. Two alkali washing tanks are provided to complete multi-stage cleaning. During cleaning, the components pass through the first alkali washing tank 31 and the second alkali washing tank 32 in sequence. In this way, the solution after cleaning in the first alkali washing tank 31 will be relatively dirty, and the solution in the second alkali washing tank 32 is relatively clean. The components pass through the first alkali washing tank 31 and the second alkali washing tank 32 in sequence, which can improve the cleaning effect. At the same time, in order to filter the cleaning liquid in the first alkali washing tank 31 and the second alkali washing tank 32, a filtering device and a pump are provided in the alkaline water tank 33. After the solution in the first alkali washing tank 31 and the second alkali washing tank 32 is pumped to the filtering device, the filtration is completed, and then the solution is pumped back to the first alkali washing tank 31 and the second alkali washing tank 32, thereby improving the utilization rate of the solution.

[0037] After alkaline cleaning, in order to remove residual cleaning solution from the component surfaces, in this embodiment, the cleaning mechanism 4 is an ultrasonic cleaning mechanism 4. The ultrasonic cleaning mechanism 4 includes an ultrasonic cleaning tank 41. The ultrasonic cleaning tank 41 is provided with a partition 42 for dividing the ultrasonic cleaning tank 41 into three independent cleaning tanks. The three independent cleaning tanks can complete three cleaning cycles, thereby completely purging the cleaning solution from the component surfaces.

[0038] After cleaning is completed, it is necessary to blow dry the liquid on the surface of the components. In this embodiment, the dehydration mechanism 5 includes a dehydration trough 51, a filter is provided at the bottom of the dehydration trough 51, and the dehydrated components are placed on the upper side of the filter through a cleaning basket 14. The upper side of the dehydration trough 51 is also provided with longitudinal guide rails on both sides. The upper side of the longitudinal guide rails is connected to a movable seat 52 through a slider. A movable frame 7753 is provided between the two movable seats 52. The side of the dehydration trough 51 is provided with a motor and a screw for controlling the movement of the movable frame 7753 on the upper side of the longitudinal guide rails. The side of the movable frame 7753 is provided with an air nozzle, and the air nozzle is connected to the fan through an air duct. Under the action of the motor and the screw, the movable frame 7753 moves on the upper side of the dehydration trough 51, thereby blowing off the liquid on the surface of the components. At this time, a filter is provided at the bottom of the dehydration trough 51 to facilitate air flow and blow the liquid to the lower side of the filter.

[0039] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0040] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A glass sealed component cleaning machine, characterized in that: It includes a loading and unloading conveying mechanism, an alkali cleaning mechanism, a cleaning mechanism, a dehydration mechanism and a vacuum drying structure are sequentially arranged between the loading and unloading conveying mechanisms, a manipulator mechanism is also arranged between the loading and unloading conveying mechanisms for moving components to be cleaned, and the vacuum drying structure includes a drying box body, the drying box body is provided with a drying cover, the drying box body is connected to a vacuum pump, and the drying box body is also provided with a heating structure; The alkali washing mechanism includes a first alkali washing tank and a second alkali washing tank arranged in parallel, the first alkali washing tank and the second alkali washing tank are both provided with an alkali washing cover plate on their upper sides, the first alkali washing tank and the second alkali washing tank are connected to an alkali water tank through a first pipe, the alkali water tank is provided with a filtering device and a pump, and the pump introduces the cleaning liquid filtered by the filtering device into the first alkali washing tank and the second alkali washing tank through a second pipe; The cleaning mechanism is an ultrasonic cleaning mechanism, which includes an ultrasonic cleaning tank. A partition is provided in the ultrasonic cleaning tank for dividing the ultrasonic cleaning tank into three independent cleaning tanks. The dehydration mechanism includes a dehydration trough, a filter screen is provided at the bottom of the dehydration trough, and the components to be dehydrated are placed on the upper side of the filter screen through a cleaning basket. Longitudinal guide rails are also provided on both sides of the upper side of the dehydration trough. A movable seat is connected to the upper side of the longitudinal guide rail through a slider, and a movable frame is provided between the two movable seats. A motor and a screw rod for controlling the movement of the movable frame on the upper side of the longitudinal guide rail are provided on the side of the dehydration trough, and an air nozzle is provided on the side of the movable frame, and the air nozzle is connected to the fan through an air duct.

2. The glass sealed component cleaning machine according to claim 1, characterized in that: The loading and unloading transmission mechanisms both include a vertical bracket, a horizontal bracket is provided on the upper side of the vertical bracket, a conveyor belt is provided on the inner side of the horizontal bracket through a transmission wheel, two conveyor belts are provided, which are spaced apart at the upper side of the bracket, and also include a driving motor for driving the conveyor wheel to rotate, a washing basket is provided on the upper side of the conveyor belt, and connecting rods are provided at both ends of the upper side of the washing basket, and the connecting rods are provided with two raised clamping parts.

3. The glass sealed component cleaning machine according to claim 2, characterized in that: The feeding and conveying mechanism further comprises a baffle, which spans the upper side of the transverse bracket and is close to the side of the alkali cleaning mechanism. A detection sensor is provided on the side of the baffle for detecting whether the cleaning basket moves to abut against the baffle.

4. The glass sealed component cleaning machine according to claim 1, characterized in that: The robot mechanism includes two vertical poles, which are respectively located at the discharging end of the loading and conveying mechanism and the feeding end of the unloading and conveying mechanism. A transverse rod is fixed on the upper side of the vertical pole, a rack is provided on the upper side of the transverse rod, and a left and right movable plate is provided on the side of the transverse rod. A movable motor is provided on the upper side of the left and right movable plates, and a machine shaft of the movable motor is connected to a gear meshing with the rack. The outer sides of the left and right movable plates are connected to a vertical movable plate through a guide rail slider, and a vertical motor for controlling the up and down movement of the vertical movable plate is provided on the side of the left and right movable plates, and a movable frame is provided on the lower side of the vertical movable plate, and the movable frame is provided with a hook corresponding to the clamping part.

5. The glass sealed component cleaning machine according to claim 4, characterized in that: The movable frame is in an I-shape, and the hooks are fixed at four corner positions of the I-shaped movable frame, and the opening directions of the four hooks are the same.

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