Ultrasonic cleaning mechanism for gasket surface

Abstract

The utility model relates to an ultrasonic cleaning mechanism for washer surfaces, which belongs to the technical field of washer cleaning and comprises a cleaning box, a first main frame is arranged at one end of the top of the cleaning box, a second main frame is arranged at the other end of the top of the cleaning box, and a rotating roller is rotatably mounted between the first main frame and the second main frame. The washer part cleaning device has the advantages that after a first batch of washer parts are cleaned, the rotating roller is driven by the driving source outside the rotating roller to rotate, so that the positions of the cleaned parts are lifted, and the parts to be cleaned in the special mesh basket are sequentially driven to be immersed into the cleaning box; the parts in the special mesh basket are subjected to ultrasonic cleaning through the ultrasonic generator, and in the cleaning process of the previous batch of parts, the parts to be cleaned can be poured into the special mesh basket and loaded through the cleaning gaps, so that the delayed time of the parts in the cleaning process is shortened, and the cleaning efficiency is improved. And therefore, the cleaning efficiency of the gasket type parts can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gasket cleaning, in particular to an ultrasonic cleaning mechanism for the surface of a gasket. Background Art

[0002] Currently, during industrial production and processing, many parts, especially gaskets, are susceptible to accumulation of oil, dust, and other impurities. This not only affects the appearance of these parts but also reduces the lifespan of the equipment. To improve the cleanliness of these parts, the industry generally uses methods such as chemical solvent immersion cleaning or high-pressure water jet cleaning. However, with increasingly stringent environmental regulations, traditional cleaning methods are no longer sufficient.

[0003] After searching, a Chinese patent discloses an ultrasonic cleaning machine for aluminum gasket caps (authorization announcement number CN213856067U), which includes a cleaning chamber, a first bracket, a second bracket and a base. The cleaning chamber is mounted on the base through the first bracket and the second bracket. A cavity is provided inside the cleaning chamber, and an opening is provided at the upper end of the cleaning chamber to connect the internal cavity with the outside world; it also includes a motor, a third bracket, a mounting table, a first rotating shaft, a placement chamber, a second rotating shaft and multiple ultrasonic generators. The motor is mounted on the upper end of the mounting table through the third bracket, and the mounting table is mounted on the upper end of the base. The output end of the motor is equipped with a first rotating shaft, which is mounted on the side end of the cleaning chamber through a bearing, and the first rotating shaft passes through the cleaning chamber; it also includes a discharge pipe and a switch. The discharge pipe is installed at the lower end of the cleaning chamber, and the discharge pipe is connected to the internal cavity of the cleaning chamber. A switch is installed on the discharge pipe. Although this patented technology improves the cleaning efficiency of the equipment; it also improves the stability of the equipment.

[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that when cleaning gasket parts, the gasket parts are placed in a storage bin and cleaned by an ultrasonic generator. However, this method can only wait until the first batch of gasket parts are cleaned and taken out before the next batch of parts can be loaded and cleaned, resulting in a long delay in the middle, which in turn affects the cleaning efficiency of the parts. In addition, the storage bin is a fixed design, which makes it inconvenient to take out the cleaned parts. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide an ultrasonic cleaning mechanism for the surface of a gasket.

[0006] The technical solution of the present utility model is as follows: an ultrasonic cleaning mechanism for the surface of a gasket, comprising a cleaning box, a main frame 1 being provided at one end of the top of the cleaning box, a main frame 2 being provided at the other end of the top of the cleaning box, a roller being rotatably installed between the main frames 1 and 2, two brackets being fixedly connected equidistantly to the outside of the roller, a special mesh basket being rotatably connected between the two brackets, and ultrasonic generators being installed in an array on both sides of the inner wall of the cleaning box.

[0007] By adopting the above technical solution, after the first batch of gasket parts are cleaned, the roller will be driven to rotate by a driving source outside the roller, so that the position of the cleaned parts will rise, and the parts to be cleaned in the special mesh basket will be driven to be immersed in the cleaning box in turn. During the cleaning process of the previous batch of parts, the parts to be cleaned can be poured into the special mesh basket, and the cleaning interval can be used to load the parts to be cleaned.

[0008] As a preferred embodiment, a collection mechanism is provided on one side of the cleaning box, and the collection mechanism includes a clamping strip fixedly connected to one side of the cleaning box, a clamping groove is provided inside the clamping strip, a clamping block is clamped inside the clamping groove, and a collection box is fixedly connected to the outer side of the clamping block.

[0009] By adopting the above technical solution, it is only necessary to push the special mesh basket to flip it, thereby achieving the purpose of quickly collecting the cleaned parts. The collection box is detachable and all the parts in the collection box can be transferred and shipped.

[0010] As a preferred embodiment, the interior of the special mesh basket is provided with a toggle mechanism, and the toggle mechanism includes a fixed plate fixedly connected to both sides of the interior of the special mesh basket, a rotating shaft is rotatably installed between the two fixed plates, and elastic toggle plates are fixedly connected to the outer sides of the rotating shaft at equal distances.

[0011] By adopting the above technical solution, the elastic paddle is driven to rotate by the rotation of the rotating shaft, thereby turning over the parts in the special net basket, thereby avoiding the accumulation of parts during the cleaning process.

[0012] As a preferred embodiment, a displacement mechanism is provided on the top of the cleaning box, and the displacement mechanism includes two fixed grooves opened on the top of the cleaning box, one of which is rotatably connected to a threaded rod, and the other is fixedly connected to a positioning rod.

[0013] By adopting the above technical solution, the special mesh basket can be driven to move by the rotation of the threaded rod, and then the multiple special mesh baskets outside the roller can be sent to the collection box.

[0014] As a preferred embodiment, the displacement mechanism also includes a main frame 1 slidably connected to the outside of the positioning rod, the outer side of the threaded rod is threadedly connected to a main frame 2, and both the main frame 2 and the main frame 1 are slidably connected to the inner wall of the cleaning box.

[0015] By adopting the above technical solution, through the coordinated use of the positioning rod and the main frame one, the main frame one can be made more stable during the movement.

[0016] As a preferred embodiment, a servo motor 1 is fixedly mounted on the outer side of the main frame 1, the output shaft of the servo motor 1 is fixedly connected to a driving gear, the outer side of the roller is fixedly connected to a driven gear, and the driven gear is meshed with the driving gear.

[0017] By adopting the above technical solution, the output shaft of the servo motor can be rotated to drive the driven gear to rotate, thereby realizing the rotation of the driving gear.

[0018] As a preferred embodiment, a servo motor 2 is fixedly installed on the outside of the cleaning box, the output shaft of the servo motor 2 extends to the inside of the fixing groove and is fixedly connected to the threaded rod, and a drain pipe is fixedly connected to the outside of the cleaning box.

[0019] By adopting the above technical solution, the rotation of the output shaft of the servo motor 2 can drive the rotation of the threaded rod, thereby realizing power transmission.

[0020] As a preferred embodiment, a drive motor is fixedly mounted on the outer side of one of the fixed disks, the output shaft of the drive motor is fixedly connected to the corresponding rotating shaft, and the bottom end of the inner wall of the cleaning box is provided with a slope.

[0021] By adopting the above technical solution, the rotating shaft can be driven to rotate by rotating the output shaft of the driving motor.

[0022] Compared with the prior art, the advantages and positive effects of the present invention are:

[0023] 1. In the present invention, after the first batch of gasket parts are cleaned, the roller will be driven to rotate by a driving source outside the roller, so that the position of the cleaned parts rises, and the parts to be cleaned in the special mesh basket are driven to be immersed in the cleaning box in turn, and the parts in the special mesh basket are ultrasonically cleaned by the ultrasonic generator. During the cleaning process of the previous batch of parts, the parts to be cleaned can be poured into the special mesh basket, and the cleaning gap can be used to load the parts to be cleaned, so as to reduce the delay time of the parts in the cleaning process, thereby improving the cleaning efficiency of the gasket parts.

[0024] 2. In the present invention, the special mesh basket is of a rotating design, which can facilitate the pouring of the cleaned parts in the special mesh basket into the collection box. Compared with the traditional material collection method, there is no need to reach into the special mesh basket. It is only necessary to push the special mesh basket to flip it, thereby achieving the purpose of quickly collecting the cleaned parts. The collection box is of a detachable design, and all the parts in the collection box can be transferred and shipped to improve the efficiency of subsequent production. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The utility model provides an overall three-dimensional diagram of an ultrasonic cleaning mechanism for a gasket surface;

[0026] Figure 2 A cross-sectional view of an ultrasonic cleaning mechanism for a gasket surface is provided for the utility model;

[0027] Figure 3 A side view of an ultrasonic cleaning mechanism for a gasket surface is provided for the utility model;

[0028] Figure 4 The utility model provides an ultrasonic cleaning mechanism for the surface of a gasket Figure 3 Enlarged view of point A in the middle.

[0029] Legend: 1. Cleaning box; 2. Fixing groove; 3. Positioning rod; 4. Threaded rod; 5. Main frame 1; 6. Servo motor 1; 7. Roller; 8. Special mesh basket; 9. Bracket; 10. Ultrasonic generator; 11. Servo motor 2; 12. Drive motor; 13. Collection box; 14. Snap-fit ​​groove; 15. Snap-fit ​​block; 16. Rotating shaft; 17. Elastic toggle plate; 18. Main frame 2; 19. Driven gear; 20. Driving gear. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0031] Reference Figure 1-4, an ultrasonic cleaning mechanism for gasket surfaces, comprising a cleaning box 1, a main frame 1 5 is provided at one end of the top of the cleaning box 1, a main frame 2 18 is provided at the other end of the top of the cleaning box 1, a roller 7 is rotatably installed between the main frame 1 5 and the main frame 2 18, the outer side of the roller 7 is equidistantly fixedly connected to two brackets 9, a special mesh basket 8 is rotatably connected between the two brackets 9, and ultrasonic generators 10 are installed in an array on both sides of the inner wall of the cleaning box 1. After the first batch of gasket parts are cleaned, the roller 7 will be driven to rotate by a driving source outside the roller 7, so that the position of the cleaned parts will rise, and the parts to be cleaned in the special mesh basket 8 will be driven to be immersed in the cleaning box 1 in turn, and the parts in the special mesh basket 8 will be ultrasonically cleaned by the ultrasonic generator 10. During the cleaning process of the previous batch of parts, the parts to be cleaned can be poured into the special mesh basket 8, and the cleaning gap can be used to load the parts to be cleaned, so as to reduce the delay time of the parts in the cleaning process, thereby improving the cleaning efficiency of the gasket parts.

[0032] Reference Figure 2 A collecting mechanism is provided on one side of the cleaning box 1, and the collecting mechanism includes a card strip fixedly connected to one side of the cleaning box 1, and a card slot 14 is provided inside the card strip, and a card block 15 is engaged inside the card slot 14, and a collecting box 13 is fixedly connected to the outside of the card block 15, and the special mesh basket 8 is a rotating design, which can facilitate the pouring of the cleaned parts in the special mesh basket 8 into the collecting box 13. Compared with the traditional material taking method, there is no need to reach into the special mesh basket 8, and it is only necessary to push the special mesh basket 8 to flip it, thereby achieving the purpose of quickly collecting the cleaned parts, and the collecting box 13 is a detachable design, and all the parts in the collecting box 13 can be transferred and shipped to improve the efficiency of subsequent production.

[0033] Reference Figure 2 The special mesh basket 8 is provided with a toggle mechanism inside, which includes fixed plates fixedly connected to both sides of the special mesh basket 8. A rotating shaft 16 is rotatably installed between the two fixed plates, and elastic toggle pieces 17 are fixedly connected to the outside of the rotating shaft 16 at equal intervals. When the gasket parts in the special mesh basket 8 are immersed in the cleaning liquid, the rotation of the rotating shaft 16 can drive the elastic toggle pieces 17 to rotate, thereby turning over the parts in the special mesh basket 8 to avoid accumulation of parts during the cleaning process, thereby expanding the contact range between the parts and the cleaning liquid and improving the cleaning effect of the parts.

[0034] Reference Figure 1A displacement mechanism is provided on the top of the cleaning box 1. The displacement mechanism includes two fixed grooves 2 opened at the top of the cleaning box 1. A threaded rod 4 is rotatably connected to the inside of one of the fixed grooves 2, and a positioning rod 3 is fixedly connected to the inside of the other fixed groove 2. The rotation of the threaded rod 4 can drive the special mesh basket 8 to move, and then the multiple special mesh baskets 8 outside the roller 7 can be sent to the collection box 13 to facilitate the unloading operation.

[0035] Reference Figure 3 The displacement mechanism also includes a main frame 1 5 slidably connected to the outside of the positioning rod 3, and the outer side of the threaded rod 4 is threadedly connected to the main frame 2 18. The main frame 2 18 and the main frame 1 5 are both slidably connected to the inner wall of the cleaning box 1. Through the coordinated use of the positioning rod 3 and the main frame 1 5, the main frame 1 5 can be made more stable during the movement process.

[0036] Reference Figure 4 A servo motor 6 is fixedly installed on the outside of the main frame 5, and the output shaft of the servo motor 6 is fixedly connected to the driving gear 20. The outside of the roller 7 is fixedly connected to the driven gear 19. The driven gear 19 is meshed with the driving gear 20. The rotation of the output shaft of the servo motor 6 can drive the driven gear 19 to rotate, thereby realizing the rotation of the driving gear 20, and then driving the roller 7 to rotate.

[0037] Reference Figure 2 A servo motor 2 11 is fixedly installed on the outside of the cleaning box 1. The output shaft of the servo motor 2 11 extends to the inside of the fixed groove 2 and is fixedly connected to the threaded rod 4. A drain pipe is fixedly connected to the outside of the cleaning box 1. The rotation of the output shaft of the servo motor 2 11 can drive the rotation of the threaded rod 4, thereby realizing power transmission.

[0038] Reference Figure 2 A driving motor 12 is fixedly installed on the outside of one of the fixed disks, and the output shafts of the driving motor 12 are fixedly connected to the corresponding rotating shaft 16. The bottom end of the inner wall of the cleaning box 1 is provided with an inclined surface. The rotation of the output shaft of the driving motor 12 can drive the rotating shaft 16 to rotate, and then drive the elastic paddle 17 to flip.

[0039] Working principle: First, after the first batch of gasket parts are cleaned, the servo motor 6 will be controlled by the external control device to start, so that the position of the cleaned parts will rise, and the parts to be cleaned in the special mesh basket 8 will be driven to be immersed in the cleaning box 1 in turn, and the parts in the special mesh basket 8 will be ultrasonically cleaned by the ultrasonic generator 10. During the cleaning process of the previous batch of parts, the parts to be cleaned can be poured into the special mesh basket 8, and the cleaning interval can be used to load the parts to be cleaned, so as to reduce the delay time of the parts in the cleaning process;

[0040] When the gasket parts in the special mesh basket 8 are immersed in the cleaning liquid, the drive motor 12 can be started. The drive motor 12 is a waterproof motor. The rotation of the rotating shaft 16 drives the elastic paddle 17 to rotate, thereby turning the parts in the special mesh basket 8 to avoid accumulation of parts during the cleaning process. When all the parts are cleaned, the servo motor 2 11 can be started. The rotation of the threaded rod 4 can drive the special mesh basket 8 to move, and then the multiple special mesh baskets 8 outside the roller 7 can be sent to the collection box 13 for easy unloading operation.

[0041] The special mesh basket 8 is a rotating design, which can facilitate the pouring of the cleaned parts in the special mesh basket 8 into the collection box 13. Compared with the traditional material collection method, there is no need to reach into the special mesh basket 8. It is only necessary to push the special mesh basket 8 to flip it, thereby achieving the purpose of quickly collecting the cleaned parts. The collection box 13 is a detachable design, and all the parts in the collection box 13 can be transferred and shipped.

[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0043] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. An ultrasonic cleaning mechanism for a gasket surface, comprising a cleaning box (1), characterized in that: A main frame 1 (5) is provided at one end of the top of the cleaning box (1), and a main frame 2 (18) is provided at the other end of the top of the cleaning box (1). A roller (7) is rotatably installed between the main frame 1 (5) and the main frame 2 (18). Two brackets (9) are fixedly connected to the outside of the roller (7) at equal intervals. A special mesh basket (8) is rotatably connected between the two brackets (9). Ultrasonic generators (10) are installed in an array on both sides of the inner wall of the cleaning box (1).

2. The ultrasonic cleaning mechanism for a gasket surface according to claim 1, characterized in that: A collecting mechanism is provided on one side of the cleaning box (1), the collecting mechanism comprising a clamping strip fixedly connected to one side of the cleaning box (1), a clamping groove (14) being provided inside the clamping strip, a clamping block (15) being clamped inside the clamping groove (14), and a collecting box (13) being fixedly connected to the outside of the clamping block (15).

3. The ultrasonic cleaning mechanism for a gasket surface according to claim 1, characterized in that: The interior of the special mesh basket (8) is provided with a toggle mechanism, which comprises fixed disks fixedly connected to both sides of the interior of the special mesh basket (8), a rotating shaft (16) is rotatably installed between the two fixed disks, and elastic toggle pieces (17) are fixedly connected to the outer sides of the rotating shaft (16) at equal distances.

4. The ultrasonic cleaning mechanism for a gasket surface according to claim 1, characterized in that: A displacement mechanism is provided on the top of the cleaning box (1), and the displacement mechanism comprises two fixed slots (2) opened at the top of the cleaning box (1), wherein a threaded rod (4) is rotatably connected to the interior of one of the fixed slots (2), and a positioning rod (3) is fixedly connected to the interior of the other fixed slot (2).

5. The ultrasonic cleaning mechanism for a gasket surface according to claim 4, characterized in that: The displacement mechanism also includes a main frame 1 (5) slidably connected to the outside of the positioning rod (3), and the outside of the threaded rod (4) is threadedly connected to the main frame 2 (18), and the main frame 2 (18) and the main frame 1 (5) are both slidably connected to the inner wall of the cleaning box (1).

6. The ultrasonic cleaning mechanism for a gasket surface according to claim 1, characterized in that: A servo motor (6) is fixedly mounted on the outer side of the main frame (5), an output shaft of the servo motor (6) is fixedly connected to a driving gear (20), and a driven gear (19) is fixedly connected to the outer side of the rotating roller (7), and the driven gear (19) is meshed with the driving gear (20).

7. The ultrasonic cleaning mechanism for a gasket surface according to claim 1, characterized in that: A servo motor 2 (11) is fixedly mounted on the outside of the cleaning box (1), and the output shaft of the servo motor 2 (11) extends into the interior of the fixing groove (2) and is fixedly connected to the threaded rod (4). A drain pipe is fixedly connected to the outside of the cleaning box (1).

8. The ultrasonic cleaning mechanism for a gasket surface according to claim 3, characterized in that: A driving motor (12) is fixedly mounted on the outer side of one of the fixed disks, and the output shafts of the driving motors (12) are fixedly connected to the corresponding rotating shafts (16). The bottom end of the inner wall of the cleaning box (1) is provided with an inclined surface.

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