Auxiliary device for large-diameter steel plate reel pipe
By designing auxiliary devices for large-diameter steel plate pipe rolling, including a plate rolling machine, a base and fixed support components, the problems of low precision and low efficiency in the processing of large-diameter steel plate pipe rolling are solved, and an efficient and simplified operation process and quality assurance are achieved.
Patent Information
- Application Number
- CN202422432607.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The processing of large-diameter steel plate coils has problems such as low precision, low efficiency and complex operation. Especially during on-site production and installation, it is difficult to ensure the ovality and welding quality.
An auxiliary device including a plate rolling machine, a base, a rolling limit assembly and a fixed support assembly is designed. Through the combination of the support frame, the connecting shaft and the roller, the operation process is simplified and the processing accuracy and efficiency are improved.
It improves the processing accuracy and efficiency of large-diameter steel plate coils, reduces the production cycle and labor intensity, reduces the difficulty of operation, and is suitable for the production of various pipelines.
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Figure CN223405738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate rolling, in particular to an auxiliary device for large-diameter steel plate pipe rolling. Background Art
[0002] With the continuous development of the industrial field, the application of large-diameter steel plate coils is becoming more and more widespread. In the construction process of sintering projects, flue gas ducts are made of steel plate coils with a large diameter of about 4.5m to 6.4m. Due to the large diameter, the production time is long, and installation and transportation are difficult. Most of the pipes are made on-site. Traditional construction processes often decompose a section of pipe into multiple steel plates for bending, assembly and welding. Large-diameter steel plate coils have a large unfolding area, a large number of steel plate splicing joints, and a large amount of welding. Due to their large deadweight, the ovality of the rolled tube is difficult to guarantee. This process has a large amount of welding, a lot of material loss, a large amount of labor resources, low production efficiency, and it is difficult to guarantee production quality. Therefore, it is necessary to develop a steel plate coil auxiliary device to meet current usage needs. Utility Model Content
[0003] The utility model provides an auxiliary device for large-diameter steel plate pipe rolling, which can solve the problems of low processing precision, low efficiency, complex operation, etc. caused by the large diameter of the existing steel plate pipe rolling.
[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an auxiliary device for rolling large-diameter steel plate pipes, comprising a plate rolling machine; a base, which is arranged on the outer periphery of the plate rolling machine, the base comprising a fixed seat arranged on the outer periphery of the plate rolling machine, and two support frames are arranged side by side on the side of the fixed seat; a rolling limit assembly, which is arranged on the upper side of the support frame, the rolling limit assembly comprising a first support column and a second support column vertically arranged on the upper side of the support frame, a first connecting shaft is arranged between the two first support columns, and a second connecting shaft is arranged between the two second support columns; a fixed support assembly, which is arranged on the upper side of the fixed seat, the fixed support assembly comprising a column vertically arranged on the upper side of the fixed seat, and a horizontal support column is extended inward from the upper end of the column. It has a simple structure, is easy to operate, and is easy to maintain.
[0005] Preferably, the plate rolling machine includes a frame arranged in the base, an upper roller is provided at the upper end of the frame, two lower rollers are provided below the upper roller, and the two lower rollers are arranged in parallel for easy operation.
[0006] Preferably, the vertical column and the horizontal support column are connected by an oblique brace, thereby increasing the strength of the support assembly.
[0007] Preferably, rollers are sleeved on the outer sides of the first connecting shaft and the second connecting shaft, and the rollers rotate around the axis of the first connecting shaft or the second connecting shaft, which has a simple structure and is easy to operate.
[0008] Preferably, the first supporting column is provided with a first through hole matching the first connecting shaft, which is convenient for processing.
[0009] Preferably, the second support column is provided with a second through hole matching the second connecting shaft, which is convenient for processing.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] With its simple structure, convenient installation, scientific design, and high efficiency, it is suitable for the production of most large-diameter pipes, shortening the production cycle, increasing efficiency, and reducing operational difficulty and labor intensity. It can solve the existing problems of low precision, low efficiency, and complex operation caused by the large diameter of steel plate coils. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0013] Figure 2 This is a three-dimensional structural diagram of the rolling limit assembly of the present utility model;
[0014] Figure 3 This is a three-dimensional structural diagram of the base of the utility model;
[0015] Figure 4 This is a three-dimensional structural diagram of the fixed support assembly of the present utility model;
[0016] Figure 5 This is the main view of the utility model;
[0017] Figure 6 It is a left view of the utility model;
[0018] Figure 7 It is a top view of the utility model;
[0019] Figure 8 This is a partial structural diagram of the first support column of the utility model;
[0020] Figure 9 This is a partial structural diagram of the second support column of the present invention;
[0021] Figure 10 It is a three-dimensional structural diagram of the plate rolling machine of the present invention.
[0022] Reference numerals:
[0023] 1. Plate rolling machine, 11. Frame, 12. Upper roller, 13. Lower roller, 2. Base, 21. Fixed seat, 22. Support frame, 3. Rolling limit assembly, 31. First support column, 311. First through hole, 32. Second support column, 321. Second through hole, 33. First connecting shaft, 34. Second connecting shaft, 35. Roller, 4. Fixed support assembly, 41. Column, 42. Horizontal support column, 43. Diagonal brace. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0025] like Figure 1-10 As shown, in order to solve the problems of low precision, low efficiency and complicated operation in the existing steel plate pipe rolling due to its large diameter, the utility model provides the following technical solutions: an auxiliary device for large-diameter steel plate pipe rolling, comprising a plate rolling machine 1; a base 2, which is arranged on the outer periphery of the plate rolling machine 1, and the base 2 includes a fixed seat 21 arranged on the outer periphery of the plate rolling machine 1, and two support frames 22 are arranged side by side on the side of the fixed seat 21; a rolling limit assembly 3, which is arranged on the upper side of the support frame 22, and the rolling limit assembly 3 includes a first support column 31 and a second support column 32 vertically arranged on the upper side of the support frame 22, a first connecting shaft 33 is arranged between the two first support columns 31, and a second connecting shaft 34 is arranged between the two second support columns 32; a fixed support assembly 4, which is arranged on the upper side of the fixed seat 21, and the fixed support assembly 4 includes a column 41 vertically arranged on the upper side of the fixed seat 21, and the upper end of the column 41 extends inward to provide a horizontal support column 42, which has a simple structure, convenient operation and easy maintenance.
[0026] In this embodiment, if Figure 10 As shown, the plate rolling machine 1 includes a frame 11 arranged in the base 2, an upper roller 12 is provided at the upper end of the frame 11, two lower rollers 13 are provided below the upper roller 12, and the two lower rollers 13 are arranged in parallel for easy operation.
[0027] In this embodiment, if Figure 4 As shown, the vertical column 41 and the horizontal support column 42 are connected by an oblique brace 43 , thereby increasing the strength of the support assembly 4 .
[0028] In this embodiment, if Figure 2 As shown, rollers 35 are sleeved on the outer sides of the first connecting shaft 33 and the second connecting shaft 34 . The rollers 35 rotate around the axis of the first connecting shaft 33 or the second connecting shaft 34 . The structure is simple and the operation is convenient.
[0029] In this embodiment, if Figure 8 As shown, the first support column 31 is provided with a first through hole 311 matching the first connecting shaft 33 , which is convenient for processing.
[0030] In this embodiment, if Figure 9 As shown, the second support column 32 is provided with a second through hole 321 matching the second connecting shaft 34 , which is convenient for processing.
[0031] In this embodiment, if Figure 1 As shown, after the plate rolling machine 1 is installed on site, the fixed seat 21 is made according to the size of the plate rolling machine 1, the support frame 22 is welded on the side of the fixed seat 21, and the base 2 is installed on the periphery of the plate rolling machine 1; after the base 2 is installed, the rolling limit assembly 3 is installed. The entire device is provided with two rolling limit support parts, which are respectively arranged at the 45-degree and 90-degree tangent points of the pipeline. First, the 45-degree support part of the pipeline is installed, the first support column 31 is welded to the support frame 22, and the roller 35 is sleeved on the first connecting shaft 33. Insert both ends of the first connecting shaft 22 into the first through-hole 311 and weld them, and continue to install the 90-degree support part of the pipeline. Weld the second support column 32 on the support frame 22, and put the roller 35 on the second connecting shaft 34. Continue to insert both ends of the second connecting shaft 34 into the second through-hole 321 and weld them; finally, install the fixed support assembly 4. First, determine the center line and then install the column 41. Weld the horizontal support column 42 at the upper end of the column 41, and finally weld the diagonal brace 43 to reinforce the horizontal support column 42.
[0032] In this embodiment, if Figure 1 As shown, when the entire device is used, the plate rolling machine 1 starts to operate first, and the steel plate is bent and conveyed according to a predetermined angle. The steel plate is tangentially overlapped with the two rollers 35 respectively, and the rollers 35 rotate to assist the plate rolling machine to continue to convey the steel plate upward; when it passes the 90-degree tangent point position and reaches the highest point, the gantry crane is used to place the head of the steel plate on the horizontal support column 42, and then the steel plate is continued to be bent and conveyed; after the steel plates are connected end to end, welding personnel are arranged to spot weld the connecting parts of the steel plates, and after the spot welding is completed, the plate rolling machine 1 is continued to operate; after the ovality correction of the steel plate coil is completed, full welding is performed, and the on-site production of large-diameter steel plate coils is completed.
[0033] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0035] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0036] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
Claims
1. An auxiliary device for large diameter steel plate coiling, characterized in that: include: Plate rolling machine (1); A base (2) is arranged on the periphery of the plate rolling machine (1), and the base (2) includes a fixed seat (21) arranged on the periphery of the plate rolling machine (1), and two support frames (22) are arranged side by side on the side of the fixed seat (21); A rolling limit assembly (3) is arranged on the upper side of the support frame (22), and the rolling limit assembly (3) includes a first support column (31) and a second support column (32) vertically arranged on the upper side of the support frame (22), a first connecting shaft (33) is arranged between the two first support columns (31), and a second connecting shaft (34) is arranged between the two second support columns (32); A fixed support assembly (4) is arranged on the upper side of the fixed seat (21), and the fixed support assembly (4) includes a column (41) vertically arranged on the upper side of the fixed seat (21), and a horizontal support column (42) is provided at the upper end of the column (41) extending inward.
2. The auxiliary device for large-diameter steel plate coiling according to claim 1, characterized in that: The plate rolling machine (1) comprises a frame (11) arranged in the base (2), an upper roller (12) is arranged at the upper end of the frame (11), two lower rollers (13) are arranged below the upper roller (12), and the two lower rollers (13) are arranged in parallel.
3. The auxiliary device for large-diameter steel plate coiling according to claim 1, characterized in that: The upright column (41) and the horizontal support column (42) are connected via an obliquely arranged oblique brace (43).
4. The auxiliary device for large-diameter steel plate coiling according to claim 1, characterized in that: A roller (35) is sleeved on the outer sides of the first connecting shaft (33) and the second connecting shaft (34), and the roller (35) rotates around the axis of the first connecting shaft (33) or the second connecting shaft (34).
5. The auxiliary device for large-diameter steel plate coiling according to claim 1, characterized in that: The first supporting column (31) is provided with a first through hole (311) matching the first connecting shaft (33).
6. The auxiliary device for large diameter steel plate coiling according to claim 1, characterized in that: The second supporting column (32) is provided with a second through hole (321) matching the second connecting shaft (34).