Blanking die for aluminum alloy profile machining

By introducing clamping and protective devices into the blanking die for aluminum alloy profile processing, the problems of cumbersome installation and limited use of the lower die are solved, and rapid positioning and improved safety are achieved.

CN223405786UActive Publication Date: 2025-10-03NANCHANG UNIV
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Patent Information

Application Number
CN202422764106.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-03
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The lower die of the existing punching die for aluminum alloy profile processing is complicated to install and disassemble, and cannot be flexibly adjusted, which leads to limitations in the use of the die.

Method used

A clamping device and a protective device are used. The clamping device drives the bidirectional threaded rod and L-shaped clamp through the No. 1 motor to achieve rapid limiting of the lower mold. The protective device drives the gear system through the No. 2 motor to adjust the angle of the transparent guard plate to improve safety.

Benefits of technology

The lower mold can be quickly installed and disassembled, which improves the flexibility and safety of use, and enhances the convenience of operation and personnel protection.

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Abstract

The utility model relates to the technical field of aluminum alloy section machining, in particular to a blanking die for aluminum alloy section machining, which comprises a workbench, a clamping device is fixedly connected to the right end of the workbench, supporting rods are fixedly connected to four corners of the upper end of the workbench, and a support is fixedly connected to the upper ends of the four supporting rods together. A hydraulic cylinder is fixedly connected to the middle of the upper end of the support, a limiting plate is fixedly connected to the right of the front end of the support, and a protection device is fixedly connected to the front of the upper end of the support. According to the blanking die for aluminum alloy profile machining, after the clamping device is arranged and the lower die is placed on the workbench, the first motor is started to work, the two-way threaded rod is driven by the first motor to rotate, and the two movable frames in threaded connection with the two-way threaded rod are close to each other; due to the fact that the two L-shaped clamping pieces are connected to the two movable frames in the sliding mode respectively, the lower die is clamped together through the four L-shaped clamping pieces, and therefore rapid limiting of the lower die is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy profile processing, in particular to a punching die for aluminum alloy profile processing. Background Art

[0002] Aluminum alloy profile processing refers to the cutting, forming, and processing of aluminum alloy materials to produce the desired profile products. A blanking die is a tool used for this purpose. It typically consists of an upper die and a lower die. Pressure is applied between the two dies to plastically deform or cut the metal material. Existing blanking dies typically use bolts to secure the lower die, making installation and removal cumbersome. Furthermore, the lower die cannot be flexibly fixed to different sizes, limiting the overall mold size. Therefore, we have introduced blanking dies for aluminum alloy profile processing. Utility Model Content

[0003] The main purpose of the utility model is to provide a punching die for processing aluminum alloy profiles, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A punching die for processing aluminum alloy profiles includes a workbench, the right end of the workbench is fixedly connected to a clamping device, the four corners of the upper end of the workbench are fixedly connected to support rods, the upper ends of the four support rods are commonly fixedly connected to a bracket, the middle part of the upper end of the bracket is fixedly connected to a hydraulic cylinder, the right part of the front end of the bracket is fixedly connected to a limiting plate, and the front part of the upper end of the bracket is fixedly connected to a protective device.

[0006] By adopting the above technical solution: the limiting plate will limit the transparent protective plate so that it is vertical when in use, while reducing the pressure on the No. 2 motor.

[0007] Preferably, the clamping device includes a No. 1 motor, the output end of the No. 1 motor is fixedly connected to a bidirectional threaded rod, the left and right outer surfaces of the bidirectional threaded rod are both threadedly connected to a movable frame, the two movable frames are both "T"-shaped structures, the two movable frames are both slidably connected to an L-shaped clamping piece, the four L-shaped clamping pieces are all threadedly connected to a limiting bolt, the two movable frames have a limiting slot at one end away from each other, and a guide rod is movably inserted between the two movable frames, and the guide rod is located on the upper part of the bidirectional threaded rod.

[0008] Preferably, a long groove is opened on the upper end of the workbench, and a lower mold is provided on the workbench.

[0009] Preferably, the telescopic end of the hydraulic cylinder passes through the bracket, and the telescopic end of the bracket is installed and connected to the upper mold, and the position of the upper mold corresponds to the position of the lower mold.

[0010] Preferably, during transportation, motor No. 1 is fixedly connected to the right end of the workbench, the bidirectional threaded rod is movably connected to the inner wall of the long groove through a bearing, the guide rod is fixedly connected to the inner wall of the long groove, and the two movable frames do not contact the front groove wall and the rear groove wall of the long groove, and the four L-shaped clamps are respectively located at the four corners of the lower mold.

[0011] Preferably, the protective device includes a No. 2 motor and a transparent protective plate, the output end of the No. 2 motor is fixedly connected to the No. 1 gear, the left upper end of the transparent protective plate is fixedly connected to the No. 2 gear, the No. 2 gear is meshed with the No. 1 gear, and the front end of the No. 2 gear is fixedly connected with a connecting shaft.

[0012] Preferably, the rear end of the connecting shaft is movably connected to the bracket through a bearing, and the second motor is fixedly connected to the upper end of the bracket.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the present invention, a clamping device is provided. After the lower mold is placed on the workbench, motor No. 1 is started to rotate the bidirectional threaded rod. The two movable frames threadedly connected on the bidirectional threaded rod approach each other. Since two L-shaped clamping members are respectively slidably connected to the two movable frames, the four L-shaped clamping members clamp the lower mold together, thereby achieving rapid positioning of the lower mold. Since the four L-shaped clamping members can be freely adjusted in front and back positions, the flexibility of use can be improved.

[0015] 2. In the utility model, by setting a protective device, when punching, the No. 2 motor is started to work, so that the No. 2 motor drives the No. 1 gear to rotate. Since the No. 1 gear is meshed with the No. 2 gear installed on the upper end of the transparent guard plate, the No. 1 gear drives the No. 2 gear to rotate, thereby adjusting the angle of the transparent guard plate and moving the transparent guard plate to the front of the workbench, thereby improving the safety of personnel during punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the punching die for processing aluminum alloy profiles of the present invention;

[0017] Figure 2 This is a schematic diagram of the overall structure of the clamping device of the punching die for processing aluminum alloy profiles of the present invention;

[0018] Figure 3 This is a schematic diagram of the overall structure of the workbench of the punching die for processing aluminum alloy profiles of the present invention;

[0019] Figure 4The figure is a schematic diagram of the overall structure of the protective device of the punching die for processing aluminum alloy profiles of the present invention.

[0020] In the figure: 1. Workbench; 2. Clamping device; 3. Support rod; 4. Bracket; 5. Limit plate; 6. Hydraulic cylinder; 7. Protective device; 11. Long slot; 12. Lower mold; 21. Motor No. 1; 22. Limit slide; 23. Movable frame; 24. Bidirectional threaded rod; 25. Guide rod; 26. L-shaped clamp; 27. Limit bolt; 61. Upper mold; 71. Motor No. 2; 72. Gear No. 1; 73. Gear No. 2; 74. Connecting shaft; 75. Transparent guard plate. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] A punching die for processing aluminum alloy profiles includes a workbench 1, a clamping device 2 is fixedly connected to the right end of the workbench 1, support rods 3 are fixedly connected to the four corners of the upper end of the workbench 1, the upper ends of the four support rods 3 are commonly fixedly connected to a bracket 4, a hydraulic cylinder 6 is fixedly connected to the middle of the upper end of the bracket 4, a limiting plate 5 is fixedly connected to the right front end of the bracket 4, and a protective device 7 is fixedly connected to the front end of the bracket 4.

[0026] In this embodiment, the clamping device 2 includes a No. 1 motor 21, and the output end of the No. 1 motor 21 is fixedly connected to a bidirectional threaded rod 24, and the left and right outer surfaces of the bidirectional threaded rod 24 are both threadedly connected to a movable frame 23, and the two movable frames 23 are both "T"-shaped structures. L-shaped clamping members 26 are slidably connected to the two movable frames 23, and the four L-shaped clamping members 26 are all threadedly connected to limit bolts 27. A limit slot 22 is provided at one end of the two movable frames 23 away from each other, and a guide rod 25 is interspersed and movably connected between the two movable frames 23. The guide rod 25 is located on the bidirectional threaded rod. The upper part of the threaded rod 24; a long slot 11 is opened at the upper end of the workbench 1, and a lower mold 12 is provided on the workbench 1; the telescopic end of the hydraulic cylinder 6 passes through the bracket 4, and the telescopic end of the bracket 4 is installed and connected to the upper mold 61, and the position of the upper mold 61 corresponds to the position of the lower mold 12; during transportation, the No. 1 motor 21 is fixedly connected to the right end of the workbench 1, the bidirectional threaded rod 24 is movably connected to the inner wall of the long slot 11 through a bearing, the guide rod 25 is fixedly connected to the inner wall of the long slot 11, and the two movable frames 23 do not contact the front and rear slot walls of the long slot 11. The four L-shaped clamps 26 are respectively located at the four corners of the lower mold 12.

[0027] Through the above scheme: start the No. 1 motor 21 to work, so that the No. 1 motor 21 drives the bidirectional threaded rod 24 to rotate, and the two movable frames 23 threadedly connected on the bidirectional threaded rod 24 move closer to each other under the cooperation of the guide rod 25, and the two L-shaped clamping parts 26 on the two movable frames 23 jointly clamp the lower mold 12, thereby improving the installation convenience.

[0028] In this embodiment, the protective device 7 includes a No. 2 motor 71 and a transparent protective plate 75. The output end of the No. 2 motor 71 is fixedly connected to the No. 1 gear 72. The left part of the upper end of the transparent protective plate 75 is fixedly connected to the No. 2 gear 73. The No. 2 gear 73 is meshed with the No. 1 gear 72. The front end of the No. 2 gear 73 is fixedly connected with a connecting shaft 74; the rear end of the connecting shaft 74 is movably connected to the bracket 4 through a bearing, and the No. 2 motor 71 is fixedly connected to the upper end of the bracket 4.

[0029] Through the above scheme: start the No. 2 motor 71 to work, so that the No. 2 motor 71 drives the No. 1 gear 72 and drives the No. 2 gear 73 to rotate, and the No. 2 gear 73 drives the transparent guard plate 75 to adjust the angle, so that the transparent guard plate 75 can be flexibly adjusted to facilitate protection of personnel.

[0030] It should be noted that the present invention describes a punching die for processing aluminum alloy profiles. After the lower die 12 is placed on the workbench 1, the No. 1 motor 21 is started, and the No. 1 motor 21 drives the bidirectional threaded rod 24 to rotate. As the bidirectional threaded rod 24 rotates, the two movable frames 23 on it, which are connected by threads, will move. Since two L-shaped clamps 26 are slidably connected to each movable frame 23, these four L-shaped clamps 26 work together to quickly and firmly clamp the lower die 12, thereby achieving efficient positioning of the lower die 12. In addition, the four L-shaped clamps 26 can flexibly adjust their front and rear positions, further enhancing the convenience and flexibility of use. During the punching operation stage, the No. 2 motor 71 is started, which drives the No. 1 gear 72 to rotate. Since the No. 1 gear 72 is engaged with the No. 2 gear 73 installed on the upper end of the transparent guard plate 75, the rotation of the No. 1 gear 72 will drive the No. 2 gear 73 to rotate, thereby achieving angle adjustment of the transparent guard plate 75. The transparent guard plate 75 can be adjusted and moved to the front of the workbench 1, thereby providing higher safety for the operator during the punching process.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A punching die for processing aluminum alloy profiles, comprising a workbench (1), characterized in that: The right end of the workbench (1) is fixedly connected to a clamping device (2), the four corners of the upper end of the workbench (1) are fixedly connected to support rods (3), the upper ends of the four support rods (3) are commonly fixedly connected to a bracket (4), the middle part of the upper end of the bracket (4) is fixedly connected to a hydraulic cylinder (6), the right part of the front end of the bracket (4) is fixedly connected to a limit plate (5), and the front part of the upper end of the bracket (4) is fixedly connected to a protective device (7); The clamping device (2) includes a No. 1 motor (21), an output end of the No. 1 motor (21) is fixedly connected to a bidirectional threaded rod (24), a left portion and a right portion of an outer surface of the bidirectional threaded rod (24) are both threadedly connected to a movable frame (23), the two movable frames (23) are both "T"-shaped structures, the two movable frames (23) are both slidably connected to an L-shaped clamping member (26), the four L-shaped clamping members (26) are all threadedly connected to a limiting bolt (27), the two movable frames (23) are both provided with a limiting slot (22) at one end away from each other, a guide rod (25) is interspersed and movably connected between the two movable frames (23), and the guide rod (25) is located on the upper part of the bidirectional threaded rod (24).

2. The punching die for processing aluminum alloy profiles according to claim 1, characterized in that: A long groove (11) is formed at the upper end of the workbench (1), and a lower mold (12) is provided on the workbench (1).

3. The punching die for processing aluminum alloy profiles according to claim 1, characterized in that: The telescopic end of the hydraulic cylinder (6) passes through the bracket (4), and the telescopic end of the bracket (4) is connected to an upper mold (61), and the position of the upper mold (61) corresponds to the position of the lower mold (12).

4. The punching die for processing aluminum alloy profiles according to claim 1, characterized in that: During transportation, the No. 1 motor (21) is fixedly connected to the right end of the workbench (1), the bidirectional threaded rod (24) is movably connected to the inner wall of the long slot (11) through a bearing, the guide rod (25) is fixedly connected to the inner wall of the long slot (11), and the two movable frames (23) do not contact the front slot wall and the rear slot wall of the long slot (11). The four L-shaped clamping members (26) are respectively located at the four corners of the lower mold (12).

5. The punching die for processing aluminum alloy profiles according to claim 1, characterized in that: The protective device (7) comprises a No. 2 motor (71) and a transparent protective plate (75), wherein the output end of the No. 2 motor (71) is fixedly connected to the No. 1 gear (72), and the left portion of the upper end of the transparent protective plate (75) is fixedly connected to the No. 2 gear (73), the No. 2 gear (73) is meshedly connected to the No. 1 gear (72), and the front end of the No. 2 gear (73) is fixedly connected with a connecting shaft (74).

6. The punching die for processing aluminum alloy profiles according to claim 5, characterized in that: The rear end of the connecting shaft (74) is movably connected to the bracket (4) via a bearing, and the second motor (71) is fixedly connected to the upper end of the bracket (4).