Reducing mechanism of spring machine
By introducing a locking and disassembly structure into the spring machine's diameter-changing mechanism, the problem of unstable spring forming dimensions is solved, and higher dimensional accuracy and replacement convenience are achieved.
Patent Information
- Application Number
- CN202422622088.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-29
AI Technical Summary
When the existing spring machine's diameter-changing mechanism uses a hydraulic cylinder, the spring forming size is unstable and errors are likely to occur.
The locking structure and disassembly structure are adopted to fix the position of the pressure roller by bolts. The locking structure is used to prevent the displacement of the moving block. The disassembly structure simplifies the replacement of the pressure roller. Combined with the hydraulic cylinder drive, the precise control of the spring forming size is achieved.
The stability of the spring forming size is improved, the dimensional error is reduced, and the replacement and installation process of the pressure roller is simplified.
Smart Images

Figure CN223405906U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of spring machines, and in particular relates to a diameter-changing mechanism of a spring machine. Background Art
[0002] The reducing mechanism of the spring machine is an important component of the spring machine. It is mainly used to control the outer diameter of the spring when winding the spring.
[0003] The prior art (publication number: CN219253983U) discloses a spring machine diameter-changing mechanism, comprising a support plate, a guide rail fixedly mounted on the middle of the top end of the support plate, a movable block movably mounted on the top end of the guide rail, a bracket fixedly mounted on the top end of the movable block, and an axle seat fixedly mounted on one side of the bracket.
[0004] The prior art controls the spring forming size by operating the structure at the top of the hydraulic cylinder driving device provided on the device. Although the prior art can control the spring forming size, the prior art fixes the structure only by the hydraulic cylinder, which will result in a probability that the size of the spring will change during forming when the device is used. Therefore, the prior art has the problem that the spring size will change during use.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] In order to solve the technical problem of the probability of dimensional error during the production of the above-mentioned prior art springs, the basic concept of the technical solution adopted by the present invention is:
[0007] A spring machine diameter-changing mechanism, comprising:
[0008] The base plate is fixedly connected to the top of the base plate with a hydraulic cylinder, and the top of the base plate is also fixedly connected to a shift rail, which is located in the front center of the hydraulic cylinder. The top of the base plate is also movably connected to a shaft frame, which is a triangular plate. The bottom of the shaft frame is rotatably connected to a pressure roller, which is cylindrical. The shaft frame can be movably connected to the hydraulic cylinder, and the pressure roller is located above the shift rail.
[0009] The locking structure is arranged on the top of the base plate to fix the position of the pressure roller. The locking structure includes: a moving block, a top plate, a side block, a moving plate, a bolt and a contact plate. The moving block is fixedly connected to the front wall end of the hydraulic cylinder, the top plate is fixedly connected to the top of the moving block, the side blocks are symmetrically fixedly connected to the two side walls of the moving block, the rear wall of the shaft frame can be detachably connected to the front wall of the shaft frame, the moving plate is movably connected to the top of the top plate, the bolt is rotatably connected to the top of the top plate, the contact plates are symmetrically fixedly connected to the two side walls of the moving plate, and the bottom of the contact plate can contact the top of the base plate.
[0010] As a preferred embodiment of the present invention, the wall surface of the bolt can pass through the movable plate, the movable plate is a rectangular plate, the bolt can be threadedly connected to the wall surface of the movable plate through which it passes, the contact plate is also a rectangular plate, the symmetrical side blocks are located between the symmetrical contact plates, and the side wall surface of the side block on each side can contact the side wall surface of the contact plate.
[0011] As a preferred embodiment of the present invention, the locking structure also includes a bottom rod, a finger block, a side plate, a straight shaft, a connecting rod and a give-way groove. The bottom rod is fixedly connected at the bottom of each side block, the finger block is fixedly connected to the front wall of the shift block, the side plates are symmetrically fixedly connected to the top two sides of the base plate, the straight shaft is fixedly connected between the symmetrical side plates on each side, the connecting rod is fixedly connected to the side wall of the bottom rod on each side, and the give-way groove is opened on the side wall of the contact plate.
[0012] As a preferred embodiment of the present invention, the side wall of the bottom rod is rotatably connected to a roller, the rollers on the symmetrical bottom rod wall are located on both side walls of the shift rail, the straight axis is cylindrical, one end of the connecting rod can slide along the arc surface of the straight axis, the making way groove can adapt to the thickness of the connecting rod, the finger block is an isosceles triangle block, and the bottom of the finger block can contact the top of the shift rail.
[0013] As a preferred embodiment of the present invention, the wall surface of the side block is provided with a disassembly structure, which includes a connecting groove, a bullet box, a bullet groove, a bullet block and a clamping rod. The connecting groove is opened on the side wall surface of each side block, the bullet box is fixedly connected to the top of each side block, the bullet groove is opened on the front wall surface of each bullet box, the bullet block is elastically connected in each bullet groove, and the clamping rod is symmetrically fixedly connected to the rear wall surface of the axis frame.
[0014] As a preferred embodiment of the present invention, the connecting groove is a rectangular groove, the elastic groove is a T-shaped groove, the elastic block is elastically connected in the elastic groove by a spring, the elastic block is a T-shaped block, the front wall of the elastic block is an arc surface, and the bottom of the elastic block is aligned with the top of the connecting groove.
[0015] As a preferred embodiment of the present invention, the connecting groove can adapt to the size of the clamping rod, the clamping rod is an L-shaped rod, and the symmetrical clamping rods can be clamped in the symmetrical connecting grooves.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. By setting up a locking structure, the position of the moving block can be fixed without adjusting the position of the moving block. The locking structure drives the moving plate and the resistance plate to move downward synchronously by tightening the bolt, thereby forming a force that resists the base plate, thereby fixing the position of the moving block on the top of the base plate to prevent the moving block from shifting during operation, resulting in the wrong size of the spring. Therefore, compared with the existing technology, the probability of the spring size error during use of this solution is lower.
[0018] 2. By setting up the disassembly structure, the pressure roller can be removed from the device separately when needed, and when removing the pressure roller, only plugging and pulling movements are required to complete the disassembly and installation of the pressure roller.
[0019] The specific implementation of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In the attached figure:
[0021] Figure 1 It is a three-dimensional diagram of the utility model;
[0022] Figure 2 This is the top view of the utility model;
[0023] Figure 3 This is an exploded view of the shifting block and shifting plate of the utility model;
[0024] Figure 4 This is an exploded view of the bullet box and bullet block of the utility model;
[0025] Figure 5 This is a three-dimensional diagram of the axle frame of the utility model.
[0026] In the figure: 20, base plate; 21, hydraulic cylinder; 22, shaft frame; 23, pressure roller; 24, side plate; 25, straight shaft; 26, connecting rod; 30, shift rail; 31, shift block; 32, top plate; 33, side block; 34, connecting groove; 35, shift plate; 37, bolt; 38, contact plate; 39, give way groove; 40, bottom rod; 41, finger block; 42, magazine; 43, bullet groove; 44, bullet block; 45, clamping rod. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0028] like Figure 1 、 Figure 2 and Figure 5 As shown, a spring machine diameter-changing mechanism comprises: a base plate 20, a hydraulic cylinder 21 is fixedly connected to the top of the base plate 20, a shift rail 30 is also fixedly connected to the top of the base plate 20, the shift rail 30 is located in the front center of the hydraulic cylinder 21, and the top of the base plate 20 is also movably connected to a shaft frame 22, the shaft frame 22 is a triangular plate, and the bottom of the shaft frame 22 is rotatably connected to a pressure roller 23, the pressure roller 23 is cylindrical, the shaft frame 22 can be movably connected to the hydraulic cylinder 21, the pressure roller 23 is located above the shift rail 30, and the hydraulic cylinder 21 is electrically connected to the corresponding power supply. This is an existing technology, so it will not be described here.
[0029] like Figure 1、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a locking structure is provided at the top of the base plate 20 for fixing the position of the pressure roller 23. The locking structure includes: a shift block 31, a top plate 32, a side block 33, a shift plate 35, a bolt 37 and a resistance plate 38. The shift block 31 is fixedly connected to the front wall end of the hydraulic cylinder 21, the top plate 32 is fixedly connected to the top of the shift block 31, the side blocks 33 are symmetrically fixedly connected to the two side walls of the shift block 31, the rear wall of the shaft frame 22 can be detachably connected to the front wall of the shaft frame 22, the shift plate 35 is movably connected to the top of the top plate 32, the bolt 37 is rotatably connected to the top of the top plate 32, the resistance plates 38 are symmetrically fixedly connected to the two side walls of the shift plate 35, and the bottom of the resistance plate 38 can contact the top of the base plate 20.
[0030] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the wall surface of the bolt 37 can pass through the shift plate 35, the shift plate 35 is a rectangular plate, the bolt 37 can be threadedly connected to the wall surface of the shift plate 35 passed through, the contact plate 38 is also a rectangular plate, the symmetrical side blocks 33 are located between the symmetrical contact plates 38, and the side wall surface of the side block 33 on each side can contact the side wall surface of the contact plate 38. The locking structure also includes a bottom rod 40, a finger block 41, a side plate 24, a straight shaft 25, a connecting rod 26 and a clearance groove 39. The bottom rod 40 is fixedly connected to the bottom of each side block 33, the finger block 41 is fixedly connected to the front wall surface of the shift block 31, and the side plates 24 are symmetrical. It is fixedly connected to both sides of the top of the base plate 20, the straight shaft 25 is fixedly connected between the symmetrical side plates 24 on each side, the connecting rod 26 is fixedly connected to the side wall of the bottom rod 40 on each side, the clearance groove 39 is opened on the side wall of the contact plate 38, the side wall of the bottom rod 40 is rotatably connected with a roller, and the rollers on the symmetrical wall of the bottom rod 40 are located on both side walls of the shift rail 30. The straight shaft 25 is cylindrical, and one end of the connecting rod 26 can slide along the arc surface of the straight shaft 25. The clearance groove 39 can adapt to the thickness of the connecting rod 26. The finger block 41 is in the shape of an isosceles triangle block, and the bottom of the finger block 41 can contact the top of the shift rail 30;
[0031] During specific use, the base plate 20 is installed at a specified position on the spring machine. During processing, the material guide mechanism on the spring machine conveys the material to one side of the pressure roller 23, and then the material is processed into a spiral shape after being guided by the pressure roller 23. During processing, if the diameter of the material after forming needs to be adjusted, the hydraulic cylinder 21 will be started. After the hydraulic cylinder 21 is started, it will drive the shift block 31 to move in a straight line. When the shift block 31 moves, it pushes the shaft frame 22 to move synchronously along the top of the shift rail 30. When the shift block 31 moves, it controls the synchronous movement of the pressure roller 23. When the pressure roller 23 moves forward, the diameter of the material forming becomes smaller, and when the pressure roller 23 moves backward, the diameter of the material forming becomes larger. After adjusting the position of the pressure roller 23, the bolt 37 can be screwed. When the bolt 37 is screwed, it will be threaded with the shift plate 35. When the shift block 31 needs to be moved, the bolt 37 is tightened so that the resistance plate 38 no longer contacts the top of the base plate 20, and the movement of the shift block 31 can be controlled. When the shift block 31 moves, it will drive the side block 33 to move at the same time, and the side block 33 will drive the connecting rod 26 to move along the top of the straight shaft 25 at the same time.
[0032] To sum up, by setting up a locking structure, the position of the shift block 31 can be fixed without adjusting the position of the shift block 31. The locking structure drives the shift plate 35 and the resistance plate 38 to move downward synchronously by tightening the bolt 37, thereby forming a force that resists the substrate 20, thereby fixing the position of the shift block 31 at the top of the substrate 20 to prevent the shift block 31 from shifting during operation, resulting in a reduction in the error in the size of the spring produced. Therefore, compared with the existing technology, the probability of spring size error during use is lower in this solution.
[0033] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the wall surface of the side block 33 is provided with a disassembly structure, which includes a connecting groove 34, a bullet box 42, a bullet groove 43, a bullet block 44 and a clamping rod 45. The connecting groove 34 is opened on the side wall surface of each side block 33, the bullet box 42 is fixedly connected to the top of each side block 33, the bullet groove 43 is opened on the front wall surface of each bullet box 42, the bullet block 44 is elastically connected in each bullet groove 43, and the clamping rod 45 is symmetrically fixedly connected on the rear wall surface of the shaft frame 22. The connecting groove 34 is a rectangular groove, and the bullet groove 43 is a T-shaped notch. The bullet block 44 is elastically connected in the bullet groove 43 by a spring. The bullet block 44 is a T-shaped block, and the front wall surface of the bullet block 44 is an arc surface. The bottom of the bullet block 44 is aligned with the top of the connecting groove 34, and the connecting groove 34 can adapt to the size of the clamping rod 45. The clamping rod 45 is an L-shaped rod. The symmetrical clamping rods 45 can be clamped in the symmetrical connecting grooves 34.
[0034] When the pressure roller 23 needs to be replaced or maintained, the shaft frame 22 is used to drive the clamping rod 45 to be lifted upward. At this time, the top of the clamping rod 45 contacts the curved surface of the front wall of the spring block 44, which pushes the spring block 44 toward the spring groove 43. After the clamping rod 45 is removed, the spring block 44 is pushed forward again by the spring in the spring groove 43. When installing the pressure roller 23, the clamping rod 45 is directly aligned with the top of the symmetrical spring block 44 and inserted into the connecting groove 34. At this time, the spring block 44 is pushed back into the spring groove 43 as the clamping rod 45 is inserted downward. After the clamping rod 45 is completely inserted into the connecting groove 34, the spring block 44 is extended out of the spring groove 43 again and contacts the top of the clamping rod 45.
[0035] In summary, by providing the disassembly structure, the pressure roller 23 can be removed from the device alone when needed, and when removing the pressure roller 23, only plugging and pulling movements are required to complete the disassembly and installation of the pressure roller 23.
[0036] Working principle: Install the base plate 20 at the designated position on the spring machine. During processing, the material guide mechanism on the spring machine conveys the material to one side of the pressure roller 23, and then the material is processed into a spiral shape after being guided by the pressure roller 23. During processing, if the diameter of the material after forming needs to be adjusted, the hydraulic cylinder 21 will be started. After the hydraulic cylinder 21 is started, it will drive the shift block 31 to move in a straight line. When the shift block 31 moves, it pushes the shaft frame 22 to move synchronously along the top of the shift rail 30. When the shift block 31 moves, it controls the synchronous movement of the pressure roller 23. When the pressure roller 23 moves forward, the diameter of the material forming becomes smaller, and when the pressure roller 23 moves backward, the diameter of the material forming becomes larger. After adjusting the position of the pressure roller 23, the bolt 37 can be tightened and the screw When the position of the shift block 31 needs to be moved, the bolt 37 is screwed so that the resistance plate 38 no longer contacts the top of the base plate 20, thereby controlling the movement of the shift block 31.
[0037] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.
Claims
1. A spring machine diameter reducing mechanism, characterized in that: include: A base plate (20) is provided, wherein the top of the base plate (20) is fixedly connected to a hydraulic cylinder (21), the top of the base plate (20) is also fixedly connected to a shift rail (30), the shift rail (30) is located at the front center of the hydraulic cylinder (21), the top of the base plate (20) is also movably connected to a shaft frame (22), the shaft frame (22) is a triangular plate, the bottom of the shaft frame (22) is rotatably connected to a pressure roller (23), the pressure roller (23) is cylindrical, the shaft frame (22) can be movably connected to the hydraulic cylinder (21), and the pressure roller (23) is located above the shift rail (30); The locking structure is arranged on the top of the base plate (20) and is used to fix the position of the pressure roller (23). The locking structure includes: a shift block (31), a top plate (32), a side block (33), a shift plate (35), a bolt (37) and a contact plate (38). The shift block (31) is fixedly connected to the front wall end of the hydraulic cylinder (21), the top plate (32) is fixedly connected to the top of the shift block (31), the side blocks (33) are symmetrically fixedly connected to the two side walls of the shift block (31), the rear wall of the shaft frame (22) can be detachably connected to the front wall of the shaft frame (22), the shift plate (35) is movably connected to the top of the top plate (32), the bolt (37) is rotatably connected to the top of the top plate (32), the contact plate (38) is symmetrically fixedly connected to the two side walls of the shift plate (35), and the bottom of the contact plate (38) can contact the top of the base plate (20).
2. A spring machine diameter reducing mechanism according to claim 1, characterized in that: The wall surface of the bolt (37) can pass through the moving plate (35), and the moving plate (35) is a rectangular plate. The bolt (37) can be threadedly connected to the wall surface of the moving plate (35) through which it passes. The contact plate (38) is also a rectangular plate. The symmetrical side blocks (33) are located between the symmetrical contact plates (38), and the side wall surface of the side block (33) on each side can contact the side wall surface of the contact plate (38).
3. The spring machine diameter reducing mechanism according to claim 1, characterized in that: The locking structure further comprises a bottom rod (40), a finger block (41), a side plate (24), a straight shaft (25), a connecting rod (26) and a clearance groove (39), wherein the bottom rod (40) is fixedly connected to the bottom of each side block (33), the finger block (41) is fixedly connected to the front wall of the shifting block (31), the side plates (24) are symmetrically fixedly connected to the top two sides of the base plate (20), the straight shaft (25) is fixedly connected between the symmetrical side plates (24) on each side, the connecting rod (26) is fixedly connected to the side wall of the bottom rod (40) on each side, and the clearance groove (39) is opened on the side wall of the contact plate (38).
4. A spring machine diameter reducing mechanism according to claim 3, characterized in that: The side wall of the bottom rod (40) is rotatably connected with a roller, and the rollers of the symmetrical bottom rod (40) wall are located on the two side walls of the shift rail (30), the straight shaft (25) is cylindrical, and one end of the connecting rod (26) can slide along the arc surface of the straight shaft (25) to make way for the groove (39) to adapt to the thickness of the connecting rod (26), and the finger block (41) is in the shape of an isosceles triangle block, and the bottom of the finger block (41) can contact the top of the shift rail (30).
5. The spring machine diameter reducing mechanism according to claim 1, characterized in that: The wall surface of the side block (33) is provided with a disassembly structure, which includes a connecting groove (34), a bullet box (42), a bullet groove (43), a bullet block (44) and a clamping rod (45). The connecting groove (34) is opened on the side wall surface of each side block (33), the bullet box (42) is fixedly connected to the top of each side block (33), the bullet groove (43) is opened on the front wall surface of each bullet box (42), the bullet block (44) is elastically connected in each bullet groove (43), and the clamping rod (45) is symmetrically fixedly connected to the rear wall surface of the shaft frame (22).
6. The spring machine diameter reducing mechanism according to claim 5, characterized in that: The connecting groove (34) is a rectangular groove, the elastic groove (43) is a T-shaped notch, the elastic block (44) is elastically connected to the elastic groove (43) through a spring, the elastic block (44) is a T-shaped block, the front wall surface of the elastic block (44) is an arc surface, and the bottom of the elastic block (44) is aligned with the top of the connecting groove (34).
7. The spring machine diameter reducing mechanism according to claim 6, characterized in that: The connecting groove (34) can adapt to the size of the clamping rod (45), the clamping rod (45) is an L-shaped rod, and the symmetrical clamping rods (45) can be clamped in the symmetrical connecting groove (34).
Citation Information
Patent Citations
Reducing mechanism of spring machine
CN219253983U