Counter bore type alloy bar die structure
Through the countersink alloy bar mold structure, the countersink template is used in conjunction with the bidirectional threaded rod to change the bar shape to reduce the amount of grinding, thereby solving the problems of cemented carbide material waste and diamond grinding wheel group loss, and improving production efficiency and material utilization.
Patent Information
- Application Number
- CN202422842238.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In the prior art, when grinding cylindrical alloy rods to produce step differences, there are problems of wasted carbide material and loss of diamond grinding wheel sets.
A countersunk alloy bar mold structure is adopted. By setting the countersunk template with the two-way threaded rod and threaded block, the template can be closed and parted, the shape of the bar is changed to reduce the amount of grinding, and the receiving box and carrying plate are used for product reception and buffering.
It reduces the production material cost, reduces the grinding loss of the diamond grinding wheel group, improves the grinding efficiency, and facilitates the separate reception and material removal operations of the products.
Smart Images

Figure CN223405952U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of alloy bar production, and particularly relates to a countersunk type alloy bar die structure. Background Art
[0002] Carbide rods are carbide cutting tools suitable for various rough grinding parameters, cutting materials, and non-metallic materials. For traditional automatic and semi-automatic lathes, carbide turning tools, such as micro-diameter drills, micro-diameter milling cutters, PCB drills, and milling cutters, are typically produced by first producing cylindrical rods, then grinding the rods to create step differences, and finally grinding the drills at the tips. This production process has the disadvantage that a significant amount of carbide material is lost during the grinding process, resulting in considerable waste. Furthermore, the diamond grinding wheel assembly also experiences wear and tear during the grinding process, resulting in significant cost and time. Utility Model Content
[0003] The purpose of this utility model is to provide a countersunk alloy rod mold structure to solve the problem proposed in the above background technology that a lot of carbide material is ground away during the process of grinding the cylindrical rod into a step difference, resulting in a lot of waste, and the diamond grinding wheel group is also correspondingly lost during the grinding process, which costs a lot of cost and time.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a countersink type alloy bar mold structure, comprising a base, four columns are fixedly installed on the upper surface of the base, the top of the two columns on the same side are fixedly installed with the same fixing frame, two countersink templates are arranged between the two fixing frames, the two countersink templates are relatively fitted and used in conjunction with each other, the opposite surfaces of the two countersink templates are provided with a plurality of semicircular countersink mold grooves, and the two opposite semicircular countersink mold grooves form a completed countersink groove, and the countersink groove is divided into an injection groove that passes through the upper surface of the countersink template, a coarse groove in the middle and a fine groove at the bottom, the countersink A threaded block is fixedly installed on the side of the template, and a rotating shaft is rotatably installed on the side of the fixing frame. A motor is fixedly installed on the side of one of the fixing frames, and the output shaft of the motor is fixedly connected to the rotating shaft at the same side position. A bidirectional threaded rod is fixedly installed between the two rotating shafts, and the two threaded blocks are threadedly installed on the two sections of the threaded outer surface of the bidirectional threaded rod. A material receiving box is slidably provided on the upper surface of the base, and a number of partitions are fixedly installed on the inner wall of the material receiving box. The partitions divide the interior of the material receiving box into a number of material receiving intervals, and a supporting plate is slidably provided in the material receiving interval, and the supporting plate is located directly below the countersunk groove at the corresponding position.
[0005] The above scheme is adopted, by setting a countersink template for use with a bidirectional threaded rod and a threaded block, and using the rotation of the bidirectional threaded rod to drive the threaded block to drive the countersink template to move, the two countersink templates approach each other to achieve mold closing, and move away from each other to achieve mold separation, and the opposite semicircular countersink mold grooves on the two countersink templates form a countersink groove. The countersink groove is no longer a cylinder, but consists of an injection groove that runs through the upper surface of the countersink template, a coarse groove in the middle and a fine groove at the bottom. After changing to a new shape, the weight of each rod is greatly reduced, saving production material costs, and in the subsequent grinding process, the amount of alloy that needs to be ground is reduced, and the corresponding diamond grinding wheel group grinding loss is also reduced, making the multi-position grinder have higher efficiency. By setting a material receiving box for use with the countersink template, the material receiving box can receive the formed products, and the partition is used with the carrying plate to separately receive products of different sizes and specifications, and the carrying plate can move up and down and be used with spring 2 to achieve material receiving buffering, and the material receiving box is detachable for convenient material removal operation.
[0006] In the above solution, it should be noted that the motor is electrically connected to the external power supply.
[0007] As a preferred embodiment, a plurality of guide rods are fixedly installed between the two fixing frames, a guide sleeve is fixedly installed on the side of the countersunk template, and the guide sleeve is slidably installed on the outer surface of the guide rod.
[0008] By adopting the above solution and using the guide rod and guide sleeve in combination, the relatively moving countersunk hole template can be supported and guided, the smoothness of movement can be improved, and shaking can be prevented.
[0009] As a preferred embodiment, a plurality of trapezoidal plugs are fixedly mounted on the lower surface of the material receiving box, and a trapezoidal slot for inserting the trapezoidal plugs is provided on the upper surface of the base.
[0010] By adopting the above solution, the trapezoidal plug is used in conjunction with the trapezoidal slot. The trapezoidal plug is inserted into the trapezoidal slot, which can facilitate the installation of the material receiving box and avoid the movement between the material receiving box and the base after installation.
[0011] As a preferred embodiment, an extension plate is fixedly installed on the side of the material receiving box, a locking rod is slidably installed on the extension plate, an operating plate is fixedly installed on the top of the locking rod, and a lock groove for inserting the locking rod is opened on the upper surface of the base.
[0012] With the above solution, after the material receiving box is inserted into the trapezoidal slot through the trapezoidal insert block, the locking rod is inserted into the locking slot, so that the material receiving box can be installed and locked. The locking structure is simple and easy to operate.
[0013] As a preferred embodiment, a spring 1 is sleeved on the exterior of the locking rod, and two ends of the spring 1 are fixedly connected to the opposite surfaces of the extension plate and the operating plate respectively.
[0014] By adopting the above solution, the elastic force of spring 1 can be used to drive the locking rod to be quickly inserted into the lock slot, thereby improving the convenience of the locking operation.
[0015] As a preferred embodiment, a limiting slider is fixedly installed on the side of the supporting plate, a limiting slot is provided on the inner wall of the material receiving box, a second spring is fixedly installed on the lower surface of the limiting slider, and the second spring is fixedly installed on the inner wall of the limiting slot.
[0016] By adopting the above solution, the limiting slider slides in the limiting slide groove, which can achieve stable movement of the load-bearing plate and avoid shaking. The elastic force of the second spring can play a load-bearing buffering effect to avoid hard impact when the product falls.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The countersink alloy bar die structure is used by setting a countersink template in conjunction with a bidirectional threaded rod and a threaded block. The rotation of the bidirectional threaded rod drives the threaded block to drive the countersink template to move. The two countersink templates approach each other to achieve mold closing and move away from each other to achieve mold separation. The opposite semicircular countersink die grooves on the two countersink templates form a countersink groove. The countersink groove is no longer a cylindrical shape, but consists of an injection groove that runs through the upper surface of the countersink template, a coarse groove in the middle, and a fine groove at the bottom. After changing to the new shape, the weight of each bar is greatly reduced, saving production material costs. In the subsequent grinding process, the amount of alloy that needs to be ground is reduced, and the corresponding grinding loss of the diamond grinding wheel group is also reduced, making the multi-position grinder more efficient.
[0019] The countersunk alloy bar mold structure is equipped with a material receiving box for use with a countersunk template. The material receiving box can receive the formed products, and the partition is used in conjunction with the supporting plate to separately receive products of different sizes and specifications. The supporting plate can move up and down and be used in conjunction with spring 2 to achieve material receiving buffering. The material receiving box is detachable, which is convenient for material retrieval operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 This is a schematic structural diagram of the countersunk hole template of the utility model;
[0022] Figure 3 This is a structural diagram of the material receiving box of the utility model;
[0023] Figure 4This is a structural diagram of the cross section of the material receiving box of the present invention.
[0024] In the figure: 1. Base; 2. Column; 3. Fixed frame; 4. Countersunk template; 5. Threaded block; 6. Rotating shaft; 7. Motor; 8. Bidirectional threaded rod; 9. Material receiving box; 10. Partition; 11. Loading plate; 12. Guide sleeve; 13. Guide rod; 14. Trapezoidal plug-in block; 15. Extension plate; 16. Lock rod; 17. Operating panel; 18. Spring 1; 19. Limit slider; 20. Spring 2. DETAILED DESCRIPTION
[0025] See also Figure 1-4 The utility model provides a countersink type alloy bar mold structure, including a base 1, four columns 2 are fixedly installed on the upper surface of the base 1, and the top of the two columns 2 on the same side are fixedly installed with the same fixing frame 3. Two countersink templates 4 are arranged between the two fixing frames 3. The two countersink templates 4 are relatively fitted and used in conjunction with each other. The opposite surfaces of the two countersink templates 4 are each provided with a plurality of semicircular countersink mold grooves, and the two opposite semicircular countersink mold grooves form a completed countersink groove, and the countersink groove is divided into an injection groove that passes through the upper surface of the countersink template 4, a coarse groove in the middle and a fine groove at the bottom. The side of the countersink template 4 is fixedly installed with The threaded block 5 and the side of the fixed frame 3 are rotatably installed with a rotating shaft 6, and a motor 7 is fixedly installed on the side of one of the fixed frames 3. The output shaft of the motor 7 is fixedly connected to the rotating shaft 6 at the same side position, and a bidirectional threaded rod 8 is fixedly installed between the two rotating shafts 6. The two threaded blocks 5 are threadedly installed on the two sections of the threaded outer surface of the bidirectional threaded rod 8. A material receiving box 9 is slidably provided on the upper surface of the base 1, and a number of partitions 10 are fixedly installed on the inner wall of the material receiving box 9. The several partitions 10 divide the interior of the material receiving box 9 into a number of material receiving intervals, and a supporting plate 11 is slidably provided in the material receiving interval, and the supporting plate 11 is located directly below the countersunk groove at the corresponding position.
[0026] By setting the countersink template 4 to be used in conjunction with the bidirectional threaded rod 8 and the threaded block 5, the rotation of the bidirectional threaded rod 8 drives the threaded block 5 to drive the countersink template 4 to move, the two countersink templates 4 are close to each other to achieve mold closing, and away from each other to achieve mold separation. The opposite semicircular countersink mold grooves on the two countersink templates 4 form a countersink groove. The countersink groove is no longer a cylindrical shape, but is composed of an injection groove that passes through the upper surface of the countersink template 4, a coarse groove in the middle and a fine groove at the bottom. After changing to the new shape, the weight of each rod is greatly reduced, saving production material costs. In the subsequent grinding process, the amount of alloy that needs to be ground is reduced, and the corresponding grinding loss of the diamond grinding wheel group is also reduced, making the multi-position sharpener more efficient. By setting up a material receiving box 9 for use with the countersink template 4, the material receiving box 9 can receive the formed products, and the partition 10 is used in conjunction with the supporting plate 11, and products of different sizes can be received separately, and the supporting plate 11 can move up and down and be used in conjunction with the spring 20 to achieve material receiving buffering, and the material receiving box 9 is detachable, which is convenient for material retrieval operation.
[0027] A number of guide rods 13 are fixedly installed between the two fixing frames 3, and a guide sleeve 12 is fixedly installed on the side of the countersink template 4. The guide sleeve 12 is slidably installed on the outer surface of the guide rod 13. The guide rod 13 and the guide sleeve 12 are used in combination to support and guide the relatively moving countersink template 4, thereby improving the smoothness of movement and preventing shaking.
[0028] Several trapezoidal plugs 14 are fixedly installed on the lower surface of the material receiving box 9, and a trapezoidal slot is opened on the upper surface of the base 1 for the trapezoidal plugs 14 to be inserted. The trapezoidal plugs 14 are used in conjunction with the trapezoidal slots. The trapezoidal plugs 14 are inserted into the trapezoidal slots, which can facilitate the installation of the material receiving box 9 and avoid the movement between the material receiving box 9 and the base 1 after installation.
[0029] An extension plate 15 is fixedly installed on the side of the material receiving box 9, and a locking rod 16 is slidably installed on the extension plate 15. An operating plate 17 is fixedly installed on the top of the locking rod 16. A locking groove for inserting the locking rod 16 is provided on the upper surface of the base 1. After the material receiving box 9 is inserted into the trapezoidal slot through the trapezoidal insert block 14, the locking rod 16 is inserted into the locking groove, which can realize the installation and locking of the material receiving box 9. The locking structure is simple and easy to operate.
[0030] The outer sleeve of the locking rod 16 is provided with a spring 18, and the two ends of the spring 18 are fixedly connected to the opposite surfaces of the extension plate 15 and the operating plate 17 respectively. The elastic force of the spring 18 can be used to drive the locking rod 16 to be quickly inserted into the lock slot, thereby improving the convenience of the locking operation.
[0031] A limiting slider 19 is fixedly installed on the side of the supporting plate 11, and a limiting slot is provided on the inner wall of the receiving box 9. A spring 20 is fixedly installed on the lower surface of the limiting slider 19. The spring 20 is fixedly installed on the inner wall of the limiting slot. The limiting slider 19 slides in the limiting slot to achieve stable movement of the supporting plate 11 and avoid shaking. The elastic force of the spring 20 can play a load-bearing buffering effect to avoid hard impact when the product falls.
[0032] During use, the product material mixture is first injected into the countersink groove between the two countersink templates 4. After pressing and forming, the motor 7 is started to drive the rotating shaft 6 to drive the bidirectional threaded rod 8 to rotate, and then drive the threaded block 5 to drive the countersink template 4 to move. The two countersink templates 4 move away from each other to achieve mold separation, and the pressed product falls onto the supporting plate 11 in the material receiving box 9. After receiving the product, the supporting plate 11 will slide downward through the limit slider 19, and use the spring 20 for material buffering. After use, pull the operating plate 17 so that the operating plate 17 drives the locking rod 16 to move. After the locking rod 16 disengages from the locking groove, the material receiving box 9 is unlocked, and the material receiving box 9 is pulled horizontally so that the material receiving box 9 slides out of the base 1 through the trapezoidal plug block 14 to achieve material removal.
Claims
1. A countersunk alloy bar die structure, characterized by: The utility model comprises a base (1), wherein four columns (2) are fixedly installed on the upper surface of the base (1), and the tops of the two columns (2) on the same side are fixedly installed with the same fixing frame (3), and two countersunk hole templates (4) are arranged between the two fixing frames (3), and the two countersunk hole templates (4) are relatively fitted and used in conjunction with each other, and the opposite surfaces of the two countersunk hole templates (4) are provided with a plurality of semicircular countersunk hole grooves, and the two opposite semicircular countersunk hole grooves form a completed countersunk hole groove, and the countersunk hole groove is divided into an injection groove penetrating the upper surface of the countersunk hole template (4), a coarse groove in the middle and a fine groove at the bottom, a threaded block (5) is fixedly installed on the side of the countersunk hole template (4), and the side of the fixing frame (3) is rotatably installed. There is a rotating shaft (6), a motor (7) is fixedly installed on the side of one of the fixing frames (3), the output shaft of the motor (7) is fixedly connected to the rotating shaft (6) at the same side position, a bidirectional threaded rod (8) is fixedly installed between the two rotating shafts (6), the two threaded blocks (5) are threadedly installed on the two sections of the threaded outer surface of the bidirectional threaded rod (8), a material receiving box (9) is slidably provided on the upper surface of the base (1), a plurality of partitions (10) are fixedly installed on the inner wall of the material receiving box (9), the plurality of partitions (10) divide the interior of the material receiving box (9) into a plurality of material receiving intervals, and a supporting plate (11) is slidably provided in the material receiving interval, and the supporting plate (11) is located directly below the countersunk groove at the corresponding position.
2. The countersunk alloy bar mold structure according to claim 1, characterized in that: A plurality of guide rods (13) are fixedly installed between the two fixing frames (3), a guide sleeve (12) is fixedly installed on the side of the countersunk template (4), and the guide sleeve (12) is slidably installed on the outer surface of the guide rod (13).
3. The countersunk alloy bar mold structure according to claim 1, characterized in that: A plurality of trapezoidal insert blocks (14) are fixedly mounted on the lower surface of the material receiving box (9), and a trapezoidal slot for inserting the trapezoidal insert blocks (14) is provided on the upper surface of the base (1).
4. The countersunk alloy bar mold structure according to claim 1, characterized in that: An extension plate (15) is fixedly mounted on the side of the material receiving box (9), a locking rod (16) is slidably mounted on the extension plate (15), an operating plate (17) is fixedly mounted on the top of the locking rod (16), and a locking groove for inserting the locking rod (16) is provided on the upper surface of the base (1).
5. The countersunk alloy bar mold structure according to claim 4, characterized in that: The lock rod (16) is externally sleeved with a spring (18), and both ends of the spring (18) are fixedly connected to the opposite surfaces of the extension plate (15) and the operating plate (17).
6. The countersunk alloy bar mold structure according to claim 1, characterized in that: A limiting slide block (19) is fixedly mounted on the side of the carrier plate (11), a limiting slot is provided on the inner wall of the material receiving box (9), a second spring (20) is fixedly mounted on the lower surface of the limiting slide block (19), and the second spring (20) is fixedly mounted on the inner wall of the limiting slot.