Novel environment-friendly sand mold molding device

The new environmentally friendly sand mold molding device driven by hydraulic cylinders and vibration motors solves the problems of dust pollution and cumbersome operation, and realizes efficient and environmentally friendly sand mold molding processing.

CN223405954UActive Publication Date: 2025-10-03JUNAN JIANYUAN CASTING CO LTD
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Patent Information

Application Number
CN202422648332.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing sand molding process generates a lot of dust during the sand adding and compacting processes, which harms the health of operators and pollutes the environment. In addition, the process switching operations are cumbersome, affecting production efficiency.

Method used

A new environmentally friendly sand mold molding device is adopted, which uses hydraulic cylinders and rotating connecting plates to control the lifting and movement of the outer template. Combined with the vibration of the vibration motor and the compaction plate, it realizes contact sand addition and rapid compaction, reducing dust generation.

Benefits of technology

It reduces dust pollution, improves the production efficiency of sand mold molding, simplifies process switching operations, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel environment-friendly sand mould modeling device, which relates to the technical field of casting equipment and comprises a sand feeding bin, an outer mould plate is arranged below the sand feeding bin, a hydraulic cylinder is arranged below the outer mould plate, the top end of a telescopic rod of the hydraulic cylinder is fixedly connected with a bottom plate, the outer mould plate is movably connected to the top surface of the bottom plate, and the bottom plate is fixedly connected with the sand feeding bin. The top surface of the bottom plate is fixedly connected with a male die, the top surface of the male die is fixedly connected with a positioning rod, and one side of the outer die plate is provided with a supporting rod. The top face of the outer mold plate is attached to the bottom face of the sand adding bin to conduct sand adding, the outer mold plate is controlled to fall after discharging is completed, in the sand adding operation process, a large amount of dust is prevented from being generated through contact type feeding, and pollution of sand mold modeling is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting equipment, in particular to a novel environmentally friendly sand mold molding device. Background Art

[0002] In modern industrial production, such as in the automotive and machinery manufacturing industries, a large number of castings are required. For example, automobile engine blocks and machine tool beds are all produced through casting. Sand mold molding devices can realize automated or semi-automated molding processes, greatly improving the speed of sand mold production. The quality of the sand mold has a crucial impact on the precision and quality of the casting. Sand mold molding devices can achieve higher dimensional accuracy and better surface quality of the sand mold through precise molds and control mechanisms.

[0003] At present, a large amount of dust will be generated during the sand molding process during the processes of adding sand and compacting. This dust will not only harm the health of the operators, but also pollute the working environment and the surrounding environment. In addition, the switching operations between processes are relatively cumbersome, and the filling and compacting of the molding device may take a long time, affecting the production efficiency of sand molding. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that a large amount of dust will be generated in the processes of adding sand and compacting in the existing sand mold molding process, which will not only harm the health of the operators, but also pollute the working environment and the surrounding environment. In addition, the switching operation between the processes is relatively cumbersome, and the processes of filling and compacting the molding device may take a long time, which affects the production efficiency of the sand mold molding. A new environmentally friendly sand mold molding device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a novel environmentally friendly sand mold molding device, comprising a sand feeding silo, an outer template is arranged below the sand feeding silo, a hydraulic cylinder is arranged below the outer template, the top end of the telescopic rod of the hydraulic cylinder is fixedly connected to the base plate, the outer template is movably connected to the top surface of the base plate, the top surface of the base plate is fixedly connected to the punch, the top surface of the punch is fixedly connected to the positioning rod, a support rod is provided on one side of the outer template, the top end of the support rod is rotatably connected to a rotating connecting plate, one side outer wall of the rotating connecting plate is fixedly connected to a frame plate, the other side outer wall of the rotating connecting plate is fixedly connected to a pre-compression plate, and a compaction plate is provided inside the frame plate.

[0006] Preferably, a support plate is fixedly connected to an outer wall on one side of the sand adding silo, and a drive motor is installed on an outer wall on the other side of the sand adding silo.

[0007] Preferably, a discharge box is fixedly connected to the inner wall of the sand-filling silo, a guide plate is fixedly connected between the top of the discharge box and the inner wall of the sand-filling silo, a discharge wheel is provided inside the discharge box, and the shaft end of the discharge wheel is fixedly connected to the output shaft end of the drive motor.

[0008] Preferably, a spring is fixedly connected between the outer wall of the compacting plate and the inner wall of the frame plate, and a vibration motor is installed on the top surface of the compacting plate.

[0009] Preferably, the bottom surface of the hydraulic cylinder is fixedly connected to a base, and the top surface of the base is fixedly connected to the bottom end of the support rod.

[0010] Preferably, an edge pressing plate is fixedly connected to the bottom surface of the pre-pressing plate.

[0011] Preferably, the outer walls of the four corners of the bottom plate are fixedly connected to the limiting blocks, and the outer wall of the outer template is movably connected to the outer wall of the limiting blocks.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the utility model, the outer template is placed on the bottom plate and the edge and corner positioning is performed using the limit block. Then, the bottom plate is lifted by controlling the hydraulic cylinder so that the top surface of the outer template is fitted with the bottom surface of the sand adding bin for sand filling. After the material is discharged, the outer template is controlled to fall. During the sand adding operation, the contact-type material addition is used to avoid the generation of a large amount of dust, thereby reducing the pollution of the sand mold. The utility model is environmentally friendly.

[0014] 2. In the utility model, the frame plate and the pre-pressing plate are controlled to move to the top of the outer template for compaction by coordinating the rotation of the connecting plate. The vibration motor is controlled to start to make the compaction plate vibrate to compact the sand material in the outer template. The hydraulic cylinder is used for lifting control to quickly complete the conversion between sand addition and compaction operations in the sand material in the outer template, thereby improving the processing efficiency of sand mold molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model proposes a three-dimensional structural diagram of a new environmentally friendly sand mold molding device;

[0016] Figure 2 This utility model proposes a schematic diagram of the internal structure of a sand feeding bin of a new environmentally friendly sand mold molding device;

[0017] Figure 3 This is a partial structural diagram of a new environmentally friendly sand mold molding device proposed in the utility model;

[0018] Figure 4 The present invention provides a schematic diagram of the bottom structure of a pre-pressing plate of a novel environmentally friendly sand mold molding device.

[0019] Legend: 1. Sand hopper; 11. Support plate; 12. Drive motor; 13. Guide plate; 14. Discharge box; 15. Discharge wheel; 2. External template; 3. Hydraulic cylinder; 31. Bottom plate; 32. Limit block; 33. Punch; 34. Positioning rod; 4. Base; 5. Support rod; 51. Frame plate; 52. Pre-pressing plate; 53. Rotating connecting plate; 54. Compacting plate; 55. Spring; 56. Vibration motor; 57. Edge pressure plate. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: Figure 1 - Figure 4 As shown, the utility model provides a novel environmentally friendly sand mold molding device, including a sand feeding silo 1, an outer template 2 is arranged below the sand feeding silo 1, a hydraulic cylinder 3 is arranged below the outer template 2, the top of the telescopic rod of the hydraulic cylinder 3 is fixedly connected to the bottom plate 31, the outer template 2 is movably connected to the top surface of the bottom plate 31, the top surface of the bottom plate 31 is fixedly connected to the punch 33, the top surface of the punch 33 is fixedly connected to the positioning rod 34, a support rod 5 is provided on one side of the outer template 2, the top of the support rod 5 is rotatably connected to a rotating connecting plate 53, the outer wall of one side of the rotating connecting plate 53 is fixedly connected to a frame plate 51, the outer wall of the other side of the rotating connecting plate 53 is fixedly connected to a pre-compression plate 52, a compacting plate 54 is arranged inside the frame plate 51, the bottom surface of the hydraulic cylinder 3 is fixedly connected to a base 4, and the top surface of the base 4 is fixedly connected to the bottom end of the support rod 5.

[0023] The following is a detailed description of the specific settings and functions of this embodiment. The mold is placed on the punch 33, and the outer template 2 is placed on the bottom plate 31, and the limit blocks 32 are used to position the corners. The bottom plate 31 is then lifted by controlling the hydraulic cylinder 3 to make the top surface of the outer template 2 fit with the bottom surface of the sand adding bin 1 for sand filling. After the discharge is completed, the outer template 2 is controlled to fall, and the rotating connecting plate 53 is coordinated to rotate to control the frame plate 51 and the pre-pressing plate 52 to move to the top of the outer template 2 for compaction. The hydraulic cylinder 3 is used to lift the sand material in the outer template 2 to quickly complete the sanding and compacting operations, thereby improving the processing efficiency. In the process of sand adding operation, contact feeding is used to avoid generating a large amount of dust, thereby reducing the pollution of sand mold molding.

[0024] Example 2: Figure 1 - Figure 4 As shown, a support plate 11 is fixedly connected to the outer wall of one side of the sand adding silo 1, a drive motor 12 is installed on the outer wall of the other side of the sand adding silo 1, a discharge box 14 is fixedly connected to the inner wall of the sand adding silo 1, a guide plate 13 is fixedly connected between the top of the discharge box 14 and the inner wall of the sand adding silo 1, a discharge wheel 15 is arranged inside the discharge box 14, the shaft end of the discharge wheel 15 is fixedly connected to the output shaft end of the drive motor 12, a spring 55 is fixedly connected between the outer wall of the compacting plate 54 and the inner wall of the frame plate 51, a vibration motor 56 is installed on the top surface of the compacting plate 54, an edge pressing plate 57 is fixedly connected to the bottom surface of the pre-pressing plate 52, the outer walls of the four corners of the bottom plate 31 are fixedly connected to the limiting block 32, and the outer wall of the outer template 2 is movably connected to the outer wall of the limiting block 32.

[0025] The effect achieved by the entire embodiment is that the sand in the sand adding bin 1 is automatically discharged into the outer template 2 by controlling the drive motor 12 to drive the discharge wheel 15 to rotate, and the sand is better introduced into the discharge box 14 for discharge through the setting of the guide plate 13. After the outer template 2 contacts the bottom surface of the frame plate 51 through the setting of the compacting plate 54 and the vibration motor 56, the vibration motor 56 is controlled to start to make the compacting plate 54 vibrate to vibrate and compact the sand in the outer template 2. Through the setting of the pre-pressing plate 52 and the edge pressing plate 57, the sand in the outer template 2 is pre-pressed to facilitate subsequent sand replenishment.

[0026] The usage method and working principle of this device are as follows: when in use, sand is conveyed into the sand adding silo 1 through the external sand material conveying equipment. When sand mold molding is performed, the mold is placed on the punch 33, and then the outer template 2 is placed on the bottom plate 31 and the limit blocks 32 are used to position the corners. Then, the bottom plate 31 is lifted by controlling the hydraulic cylinder 3 to make the top surface of the outer template 2 fit with the bottom surface of the sand adding silo 1. The drive motor 12 is controlled to drive the discharge wheel 15 to rotate so that the sand in the sand adding silo 1 is automatically discharged into the outer template 2. After the discharge is completed, the outer template 2 is controlled to fall, and the rotating connecting plate 53 is coordinated to rotate to control the frame plate 51 and the pre-pressing plate 52 to move above the outer template 2. The hydraulic cylinder 3 is used to lift the sand material in the outer template 2 to quickly complete the sand adding and compacting operations, thereby improving the processing efficiency. In addition, during the sand adding operation, a large amount of dust is avoided by contact feeding, thereby reducing the pollution of sand mold molding.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A novel environmentally friendly sand mold molding device, comprising a sand feeding silo (1), characterized in that: An outer template (2) is provided below the sand-adding silo (1), a hydraulic cylinder (3) is provided below the outer template (2), the top end of the telescopic rod of the hydraulic cylinder (3) is fixedly connected to a bottom plate (31), the outer template (2) is movably connected to the top surface of the bottom plate (31), the top surface of the bottom plate (31) is fixedly connected to a punch (33), the top surface of the punch (33) is fixedly connected to a positioning rod (34), a support rod (5) is provided on one side of the outer template (2), the top end of the support rod (5) is rotatably connected to a rotating connecting plate (53), one side outer wall of the rotating connecting plate (53) is fixedly connected to a frame plate (51), the other side outer wall of the rotating connecting plate (53) is fixedly connected to a pre-pressing plate (52), and a compacting plate (54) is provided inside the frame plate (51).

2. A novel environmentally friendly sand mold molding device according to claim 1, characterized in that: A support plate (11) is fixedly connected to an outer wall on one side of the sand-feeding silo (1), and a drive motor (12) is installed on an outer wall on the other side of the sand-feeding silo (1).

3. A novel environmentally friendly sand mold molding device according to claim 2, characterized in that: A discharge box (14) is fixedly connected to the inner wall of the sand-feeding bin (1), a guide plate (13) is fixedly connected between the top of the discharge box (14) and the inner wall of the sand-feeding bin (1), a discharge wheel (15) is provided inside the discharge box (14), and the shaft end of the discharge wheel (15) is fixedly connected to the output shaft end of the drive motor (12).

4. The novel environmentally friendly sand mold molding device according to claim 1, characterized in that: A spring (55) is fixedly connected between the outer wall of the compacting plate (54) and the inner wall of the frame plate (51), and a vibration motor (56) is installed on the top surface of the compacting plate (54).

5. The novel environmentally friendly sand mold molding device according to claim 1 is characterized in that: The bottom surface of the hydraulic cylinder (3) is fixedly connected to a base (4), and the top surface of the base (4) is fixedly connected to the bottom end of the support rod (5).

6. The novel environmentally friendly sand mold molding device according to claim 1, characterized in that: The bottom surface of the pre-pressing plate (52) is fixedly connected to an edge pressing plate (57).

7. The novel environmentally friendly sand mold molding device according to claim 1, characterized in that: The outer walls of the four corners of the bottom plate (31) are fixedly connected to the limiting blocks (32), and the outer wall of the outer template (2) is movably connected to the outer wall of the limiting blocks (32).