Laser welding monitoring device

Abstract

The utility model belongs to the technical field of laser welding, and particularly relates to a laser welding monitoring device which comprises a working box and a working box door, the working box door is installed on the front face of the working box, a water tank is fixedly arranged at the top of the working box, and a detection module is fixedly arranged in the middle of the inner top wall of the working box. A detection module is movably fixed to the inner bottom wall of the working box, a cooling module is movably fixed to the inner bottom wall of the working box, and a clamping module is installed between the detection module and the cooling module in the working box. And through mutual cooperation of a draught fan, a cooling pipe and a water pump, after the water pump pumps cold water into the cooling pipe, the draught fan drives air to pass through the cooling pipe and then blows air to the welding parts, so that cooling of the welding parts is achieved, whether gaps and penetrating holes exist in the welding parts or not is detected, and the equipment is more practical.

Description

Technical Field

[0001] The utility model relates to the technical field of laser welding, in particular to a laser welding monitoring device. Background Art

[0002] Laser welding is a welding method that uses a focused laser beam as an energy source to generate heat to bombard the weldment. Due to the optical properties of lasers such as refraction and focusing, laser welding is very suitable for welding micro parts and parts with poor accessibility. Laser welding also has the characteristics of low heat input, small welding deformation, and is not affected by electromagnetic fields.

[0003] In the prior art, the authorization announcement number is: CN221415431U discloses a laser welding safety monitoring device, including a device body, a monitoring chamber is provided on one side of the device body, clamping components are provided on the inner walls on both sides of the monitoring chamber, a welding component is provided on the top wall of the inner wall of the monitoring chamber, and a mounting frame is slidably connected to the bottom wall inside the monitoring chamber; the utility model provides a moving wheel in the laser welding device, and the moving wheel moves or rolls at the joint of the weld. During the process, the moving wheel will squeeze the joint of the weld through the air pressure in the air tank. If there are gaps and perforations at the contact point, the gas in the air tank will pass through the perforations and be discharged, so that it is possible to monitor whether there are holes at the weld.

[0004] However, after the above-mentioned laser welding safety monitoring device welds the weldment, since the weldment itself has a high temperature after welding, it needs to be cooled down before it can be taken out to avoid burns to the staff. However, the above-mentioned device is not equipped with a cooling device, which makes the cooling slow, so it takes a long time to wait, which makes the production speed slow. In addition, the above-mentioned device is not equipped with a left and right moving device, which makes it inconvenient to weld when the welding end of the weldment is irregular in shape, making the above-mentioned device impractical. Utility Model Content

[0005] Based on the existing laser welding technical problems, the utility model proposes a laser welding monitoring device.

[0006] The utility model proposes a laser welding monitoring device, including a working box and a working box door. The working box door is installed on the front of the working box, a water tank is fixedly provided on the top of the working box, a detection module is fixedly provided in the middle of the top wall of the working box, and a cooling module is movably fixed on the bottom wall of the working box. A clamping module is installed between the detection module and the cooling module inside the working box.

[0007] Preferably, a first water tank, a second water tank and a third water tank are provided inside the water tank, a water pump is fixedly provided on the top of the working box near the third water tank, a condenser is fixedly provided inside the second water tank, and water pipes are fixed between the first water tank and the second water tank and between the second water tank and the third water tank, and a filter tube is installed on the outer wall of the water pipe inside the first water tank, a water inlet pipe is fixedly provided on the top of the water tank directly above the first water tank, and a pipe cover is threadedly fixed on the top of the water inlet pipe.

[0008] Through the above technical solution, the filter tube can filter water and prevent impurities from entering the second water tank box and the third water tank.

[0009] Preferably, a slide groove is provided in the middle of the bottom wall of the working box, and a cooling module is movably fixed on the top of the slide groove; the cooling module includes a cooling box, and an air outlet pipe is installed in the middle of the top of the cooling box, and rollers compatible with the slide groove are installed at the four corners of the bottom of the cooling box. A cooling pipe is fixed in the middle of the interior of the cooling box, and the liquid outlet end of the cooling pipe is fixedly connected to the second hose, and the second hose passes through the working box to the inside of the first water tank, the liquid inlet end of the cooling pipe is fixedly connected to the first hose, and one end of the first hose is fixedly connected to the water outlet end of the water pump, and the water inlet end of the water pump is fixedly connected to the inside of the third water tank.

[0010] Through the above technical solution, the water pump draws water from the third water tank through the condenser to the first water tank, and then allows the water in the first water tank to enter the second water tank for cooling, and then enter the third water tank, thereby forming a cycle and saving water resources.

[0011] Preferably, a fan is fixedly provided on the outer wall at the back of the working box, and a third hose is fixedly connected to the air outlet end of the fan, and the third hose passes through the working box to the lower part of the cooling pipe inside the cooling box, and a first hydraulic pump is fixedly provided on the side of the inner wall of the working box away from the working box door, and the output end of the first hydraulic pump is fixedly connected to the outer wall of the cooling box.

[0012] Through the above technical solution, the fan can blow air to the welded parts, and the wind passes through the condenser and then contacts the welded parts, thereby accelerating the cooling of the welded parts, and at the same time it can also detect whether there are gaps and perforations in the weld.

[0013] Preferably, the clamping module includes a bidirectional screw that is rotatably fixed on both sides of the working box, and movable plates are threadedly fixed at both ends of the bidirectional screw inside the working box, a connecting plate is fixed on the top middle part of the movable plate, and clamping blocks are fixed on the opposite sides of the two connecting plates, a bolt is threadedly fixed on the middle part of the top of the clamping block, and a splint is fixed on the bottom of the bolt inside the clamping block, a second anti-slip pad is fixed on the bottom of the splint, and a first anti-slip pad is fixed on the bottom inner of the clamping block.

[0014] Through the above technical solution, the interaction between the bolts, the clamping blocks and the clamping plates can clamp welded parts of different thicknesses, and the mutual cooperation between the first anti-slip pad and the second anti-slip pad makes the welded parts more stable and less likely to slide when being clamped for welding.

[0015] Preferably, the same end of the two bidirectional screws is supported by a bearing extending to the outside of the working box, and belt rollers are fixedly provided on the outer walls of the two bidirectional screws outside the working box, and the two belt rollers are fixedly connected by a belt, and a first motor is fixed on the outer wall of the working box, and the output end of the first motor is coaxially fixed to one of the bidirectional screws through a coupling.

[0016] Through the above technical solution, the first motor can drive the two bidirectional screws to rotate simultaneously, thereby facilitating the two welded parts to be welded to contact each other and facilitating welding.

[0017] Preferably, the detection module includes a mounting block fixed to the top wall of the working box, and movable grooves are provided on opposite sides of the mounting block, and slides are slidably fixed on the side walls of the mounting block on the outside of the two movable grooves, a threaded shaft is rotatably fixed between the two slides, and guide rods are fixed on both sides of the threaded shaft between the two slides, a movable block is threadedly fixed on the outer wall of the threaded shaft, and both sides of the movable block are slidably fixed to the guide rods, a third hydraulic pump is fixed on the bottom of the movable block, and a laser welding head is fixed on the output end of the third hydraulic pump, a second motor is fixed on the outside of one of the slides, and the output end of the second motor is coaxially fixed with the threaded shaft through a coupling, and a second hydraulic pump is fixed on the middle part of the outside of the mounting block without a movable groove, and the output end of the second hydraulic pump movably passes through the mounting block and is fixedly connected to one side of the movable block.

[0018] Through the above technical solution, the cooperation between the second motor and the second hydraulic pump can drive the laser welding head to move forward, backward, left and right, thereby facilitating the welding of irregular welded parts.

[0019] The beneficial effects of the present invention are:

[0020] 1. By setting up a second hydraulic pump and a second motor, the second hydraulic pump and the second motor cooperate with each other, so as to drive the movable block to move forward, backward, left and right, so that the laser welding head can move forward, backward, left and right, thereby facilitating the welding of irregular welded parts, and the third hydraulic pump can drive the laser welding head to move up and down, thereby facilitating the welding of welded parts of different heights.

[0021] 2. By arranging the mutual cooperation of the clamping block, the bolt, the clamping plate, the first rubber pad and the second rubber pad, the clamping plate and the clamping block can clamp and fix welded parts of different thicknesses, and the first rubber pad and the second rubber pad can prevent the welded parts from sliding, thereby making the welding more stable.

[0022] 3. By setting up a cooling box, fixing a cooling pipe inside the cooling box, fixing an air outlet pipe on the top of the cooling box, and fixing a third hose on the lower part of the cooling pipe on the side of the cooling box, the air blown out by the fan enters the cooling box and passes through the cooling pipe and then blown out of the air outlet pipe to cool the welding part of the welded part. The air forms cold air after passing through the condenser pipe, thereby achieving a better cooling effect, thereby accelerating production efficiency, and the air blown out by the fan can also detect whether there are gaps and perforations in the welding part.

[0023] 4. A water tank is provided so that the cooling pipe is connected to the water tank through a first hose and a second hose, thereby forming a circulation of water inside the condenser pipe, thereby facilitating water conservation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front appearance of a laser welding monitoring device proposed in the present invention;

[0025] Figure 2 This is a cross-sectional view of the back water tank of a laser welding monitoring device proposed in the present invention;

[0026] Figure 3 This is a front cross-sectional view of a laser welding monitoring device proposed in the present invention;

[0027] Figure 4 This is an enlarged bottom view of a detection module of a laser welding monitoring device proposed in the present invention;

[0028] Figure 5 This is an enlarged view of a clamping module of a laser welding monitoring device proposed in the present invention;

[0029] Figure 6 This is an enlarged view of the cooling module of the laser welding monitoring device proposed in the present invention.

[0030] In the figure: 1. Working box; 2. Water tank; 3. Working box door; 4. First motor; 5. Fan; 6. Condenser; 7. Water inlet pipe; 8. Pipe cover; 9. First water trough; 10. Second water trough; 11. First hose; 12. Second hose; 13. Third hose; 14. Detection module; 15. Third water trough; 16. Clamping module; 17. Cooling module; 18. Chute; 19. Filter tube; 20. Movable plate; 21. Connecting plate; 22. Clamping block; 23. Bolts 24. Clamping plate; 25. First anti-slip pad; 26. Second anti-slip pad; 27. Bidirectional screw; 28. Belt roller; 29. ​​Belt; 30. Cooling box; 31. Cooling pipe; 32. Roller; 33. First hydraulic pump; 34. Air outlet pipe; 35. Mounting block; 36. Movable groove; 37. Second hydraulic pump; 38. Second motor; 39. Threaded shaft; 40. Slide plate; 41. Guide rod; 42. Movable block; 43. Third hydraulic pump; 44. Laser welding head; 45. Water pump. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] Example 1:

[0033] Reference Figures 1-6A laser welding monitoring device includes a working box 1 and a working box door 3. The working box door 3 is installed on the front of the working box 1. A water tank 2 is fixed on the top of the working box 1. A detection module 14 is fixed in the middle of the top wall of the working box 1, and a cooling module 17 is movably fixed on the bottom wall of the working box 1. A clamping module 16 is installed between the detection module 14 and the cooling module 17 inside the working box 1; the clamping module 16 includes a bidirectional screw 27 rotatably fixed on both sides of the inside of the working box 1, and both ends of the bidirectional screw 27 are threadedly fixed with a movable plate 20 inside the working box 1, and a connecting plate 21 is fixed on the top of the middle of the movable plate 20, and the two connecting plates 21 are opposite to each other. A clamping block 22 is fixed on one side, a bolt 23 is threadedly fixed on the middle part of the top of the clamping block 22, and a clamping plate 24 is fixed on the bottom of the bolt 23 inside the clamping block 22, a second anti-slip pad 26 is fixed on the bottom of the clamping plate 24, and a first anti-slip pad 25 is fixed on the bottom of the clamping block 22; the same end of the two bidirectional screws 27 are both bearings passing through the working box 1 to the outside of the working box 1, and the outer walls of the two bidirectional screws 27 are fixed with belt rollers 28 on the outside of the working box 1, and the two belt rollers 28 are fixedly connected by a belt 29, and a first motor 4 is fixed on the outer wall of the working box 1, and the output end of the first motor 4 is connected to one of the bidirectional screws 2 through a coupling. 7 is coaxially fixed; so that the operation of the first motor 4 drives the two bidirectional screws 27 to rotate simultaneously, and drives the two movable plates 20 to move toward each other, thereby driving the two clamping blocks 22 to move toward each other, so as to facilitate the contact between the welding parts of the two welded parts to be welded, thereby facilitating welding; the detection module 14 includes a mounting block 35 fixed to the top wall of the working box 1, and movable grooves 36 are provided on the opposite sides of the mounting block 35, and a slide plate 40 is fixed on the side wall of the mounting block 35 on the outside of the two movable grooves 36, and a threaded shaft 39 is rotatably fixed between the two slide plates 40, and a guide rod 41 is fixed on both sides of the threaded shaft 39 between the two slide plates 40, and the threaded shaft 39 is fixed on the outside. A movable block 42 is fixed to the wall thread, and both sides of the movable block 42 are slidably fixed to the guide rod 41, and a third hydraulic pump 43 is fixed to the bottom of the movable block 42, and a laser welding head 44 is fixed to the output end of the third hydraulic pump 43, and a second motor 38 is fixed to the outside of one of the slides 40, and the output end of the second motor 38 is coaxially fixed with the threaded shaft 39 through a coupling, and a second hydraulic pump 37 is fixed to the middle part of the outside of the mounting block 35 where the movable groove 36 is not provided, and the output end of the second hydraulic pump 37 is movably passed through the mounting block 35 and fixedly connected to one side of the movable block 42, so as to facilitate the laser welding head 44 to move up and down, front and back, left and right, thereby facilitating the welding of irregular welds of different thicknesses.

[0034] Example 2:

[0035] In this embodiment, refer to Figures 1-6On the basis of Example 1, the water tank 2 is provided with a first water tank 9, a second water tank 10 and a third water tank 15. A water pump 45 is fixedly provided on the top of the working box 1 near the third water tank 15. A condenser 6 is fixedly provided inside the second water tank 10. Water pipes are fixed between the first water tank 9 and the second water tank 10 and between the second water tank 10 and the third water tank 15. A filter tube 19 is installed on the outer wall of the water pipe inside the first water tank 9. A water inlet pipe 7 is fixedly provided on the top of the water tank 2 just above the first water tank 9. A pipe cover 8 is threadedly fixed to the top of the pipe 7; a chute 18 is provided in the middle of the inner bottom wall of the working box 1, and a cooling module 17 is movably fixed on the top of the chute 18; the cooling module 17 includes a cooling box 30, and an air outlet pipe 34 is installed in the middle of the top of the cooling box 30, and rollers 32 adapted to the chute 18 are installed at the four corners of the bottom of the cooling box 30. A cooling pipe 31 is fixed in the middle of the interior of the cooling box 30, and the liquid outlet end of the cooling pipe 31 is fixedly connected to the second hose 12, and the second hose 12 passes through the working box 1 to the first water tank 9, the liquid inlet end of the cooling pipe 31 is fixedly connected to the first hose 11, and one end of the first hose 11 is fixedly connected to the water outlet end of the water pump 45, and the water inlet end of the water pump 45 is fixedly connected to the inside of the third water tank 15; a fan 5 is fixedly provided on the outer wall of the back of the working box 1, and the air outlet end of the fan 5 is fixedly connected to the third hose 13, and the third hose 13 passes through the working box 1 to the lower part of the cooling pipe 31 inside the cooling box 30, and a first hydraulic pump 33 is fixedly provided on the inner wall of the working box 1 away from the working box door 3, and the first hydraulic pump The output end 33 is fixedly connected to the outer wall of the cooling box 30, so that the wind blown by the fan 5 reaches the inside of the cooling box 30 and passes through the cooling pipe 31 and then goes out from the air outlet pipe, so that the welding parts can be cooled while the welding parts can be detected whether there are gaps and perforations. The mutual arrangement of the first water tank 9, the second water tank 10 and the third water tank 15 allows the water inside the condenser to go out from the water outlet, pass through the first water tank 9, the second water tank 10 and the third water tank 15, and then pass through the water pump 45 to enter the water inlet end of the condenser, thereby realizing recycling and saving water resources.

[0036] Working principle: When in use, the two welded parts to be welded are respectively placed in the two clamping blocks 22, and then the two bolts 23 are rotated to move the clamping plate 24 downward, so that the bottom of the clamping plate 24 and the bottom of the clamping block 22 fix the welded parts to each other, and then start the first motor 4, so that the first motor 4 drives the two movable plates 20 to move toward each other, so that the welding parts of the two welded parts fit together, and then the cooling box 30, the second motor 38, the third hydraulic pump 43 and the laser welding head 44 are started at the same time, so that the laser welding head 44 welds the welding parts of the welded parts, and after welding, start the fan 5 and the water pump 45, so that when the water pump 45 draws out the water inside the water tank 2 and enters the cooling pipe 31, the wind blown out by the fan 5 enters the cooling pipe 31, so that the wind passes through the cooling pipe 31 and then comes out from the air outlet pipe 34 to cool the welded parts and detect whether there are gaps and perforations in the welding parts.

[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A laser welding monitoring device, comprising a working box (1) and a working box door (3), characterized in that: A working box door (3) is installed on the front of the working box (1), a water tank (2) is fixedly provided on the top of the working box (1), a detection module (14) is fixedly provided on the middle of the top wall of the working box (1), and a cooling module (17) is movably fixed on the bottom wall of the working box (1), and a clamping module (16) is installed between the detection module (14) and the cooling module (17) inside the working box (1).

2. A laser welding monitoring device according to claim 1, characterized in that: A first water tank (9), a second water tank (10) and a third water tank (15) are provided inside the water tank (2); a water pump (45) is fixedly provided on the top of the working box (1) near the third water tank (15); a condenser (6) is fixedly provided inside the second water tank (10); water pipes are fixed between the first water tank (9) and the second water tank (10) and between the second water tank (10) and the third water tank (15); a filter tube (19) is installed on the outer wall of the water pipe inside the first water tank (9); a water inlet pipe (7) is fixedly provided on the top of the water tank (2) directly above the first water tank (9); a pipe cover (8) is threadedly fixed to the top of the water inlet pipe (7).

3. The laser welding monitoring device according to claim 1, characterized in that: A chute (18) is provided in the middle of the bottom wall of the working box (1), and a cooling module (17) is movably fixed on the top of the chute (18); the cooling module (17) includes a cooling box (30), and an air outlet pipe (34) is installed in the middle of the top of the cooling box (30); rollers (32) adapted to the chute (18) are installed at the four corners of the bottom of the cooling box (30); a cooling pipe (31) is fixed in the middle of the interior of the cooling box (30), and the liquid outlet end of the cooling pipe (31) is fixedly connected to the second hose (12), and the second hose (12) passes through the working box (1) to the inside of the first water tank (9); the liquid inlet end of the cooling pipe (31) is fixedly connected to the first hose (11), and one end of the first hose (11) is fixedly connected to the water outlet end of the water pump (45), and the water inlet end of the water pump (45) is fixedly connected to the inside of the third water tank (15).

4. The laser welding monitoring device according to claim 3, characterized in that: A fan (5) is fixedly provided on the outer wall at the back of the working box (1), and a third hose (13) is fixedly connected to the air outlet end of the fan (5), and the third hose (13) passes through the working box (1) to the lower part of the cooling pipe (31) inside the cooling box (30). A first hydraulic pump (33) is fixedly provided on the side of the inner wall of the working box (1) away from the working box door (3), and the output end of the first hydraulic pump (33) is fixedly connected to the outer wall of the cooling box (30).

5. The laser welding monitoring device according to claim 1, characterized in that: The clamping module (16) includes a bidirectional screw (27) rotatably fixed on both sides of the inside of the working box (1), and both ends of the bidirectional screw (27) are threadedly fixed with a movable plate (20) inside the working box (1), a connecting plate (21) is fixedly provided at the top of the middle of the movable plate (20), and a clamping block (22) is fixedly provided on the opposite side of the two connecting plates (21), a bolt (23) is threadedly fixed at the middle of the top of the clamping block (22), and a clamping plate (24) is fixedly provided at the bottom of the bolt (23) inside the clamping block (22), a second anti-slip pad (26) is fixedly provided at the bottom of the clamping plate (24), and a first anti-slip pad (25) is fixedly provided at the bottom of the clamping block (22).

6. The laser welding monitoring device according to claim 5, characterized in that: The same ends of the two bidirectional screws (27) are both supported by bearings extending outside the working box (1), and the outer walls of the two bidirectional screws (27) are both fixedly provided with belt rollers (28) outside the working box (1), and the two belt rollers (28) are fixedly connected via a belt (29). A first motor (4) is fixedly provided on the outer side wall of the working box (1), and the output end of the first motor (4) is coaxially fixed to one of the bidirectional screws (27) via a coupling.

7. The laser welding monitoring device according to claim 1, characterized in that: The detection module (14) includes a mounting block (35) fixedly connected to the top wall of the working box (1), and movable grooves (36) are provided on opposite sides of the mounting block (35), and slide plates (40) are slidably fixed on the side walls of the mounting block (35) outside the two movable grooves (36), a threaded shaft (39) is rotatably fixed between the two slide plates (40), and guide rods (41) are fixed on both sides of the threaded shaft (39) between the two slide plates (40), and a movable block (42) is threadedly fixed on the outer wall of the threaded shaft (39), and both sides of the movable block (42) are connected to the guide rods. The rod (41) is slidably fixed, a third hydraulic pump (43) is fixedly provided at the bottom of the movable block (42), and a laser welding head (44) is fixedly provided at the output end of the third hydraulic pump (43), a second motor (38) is fixedly provided on the outside of one of the slides (40), and the output end of the second motor (38) is coaxially fixed with the threaded shaft (39) through a coupling, and a second hydraulic pump (37) is fixedly provided on the middle part of the outside of the mounting block (35) without the movable groove (36), and the output end of the second hydraulic pump (37) is movably passed through the mounting block (35) and fixedly connected to one side of the movable block (42).

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