Laser welding machine for producing LED bulb shell

By introducing rotating components, moving components and lifting components into the laser welder, the accuracy and safety issues caused by workpiece sliding are solved, the welding efficiency and product quality are improved, and the usage needs of different operators are met.

CN223406198UActive Publication Date: 2025-10-03JIANGMEN RONGXINGDA TECH CO LTD
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Patent Information

Application Number
CN202422909900.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-03
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing laser welding machine worktable cannot rotate, causing the workpiece to slide during the welding process, affecting product accuracy and posing a safety hazard, and making operation inconvenient.

Method used

A laser welding machine consisting of a rotating component, a moving component and a lifting component is designed. The rotating component enables the workpiece to rotate and move, the moving component adjusts the position of the workpiece, and the lifting component adapts to the needs of operators of different heights, ensuring the stability and flexibility of the workpiece during the welding process.

Benefits of technology

It achieves stable fixation and flexible rotation of the workpiece, improves welding efficiency and product quality, adapts to the needs of different operators, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production of LED bulb shells, in particular to a laser welding machine for production of LED bulb shells, which comprises a bottom plate, a mounting box fixedly connected to the top of the bottom plate, a supporting column fixedly connected to the top of the mounting box, a connecting arm slidably connected to the top of the supporting column, a workbench fixedly connected to the top of the bottom plate, and a connecting rod fixedly connected to the workbench. A plurality of first connecting blocks are fixedly connected to the top of the workbench, a connecting plate is slidably connected to the tops of the first connecting blocks, a plurality of second connecting blocks are fixedly connected to the top of the connecting plate, a top plate is slidably connected to the tops of the second connecting blocks, and a rotating assembly facilitating workpiece rotation is installed on the top plate. A moving assembly for driving the rotating assembly to move is installed on the workbench, a workpiece can be conveniently rotated and moved while the workpiece is fixed, different point positions on the workpiece can be rapidly and safely welded, the working efficiency is improved, the product quality is guaranteed, and a lifting assembly for adjusting the overall height of equipment is installed on the bottom plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED bulb shell production, in particular to a laser welding machine for LED bulb shell production. Background Art

[0002] Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. It is one of the important aspects of the application of laser material processing technology. In the 1970s, it was mainly used for welding thin-walled materials and low-speed welding. The welding process is a heat conduction type, that is, the laser radiation heats the workpiece surface, and the surface heat diffuses to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, the workpiece is melted to form a specific molten pool. Due to its unique advantages, it is widely used in practice. This technology is used in the production of LED bulb shells.

[0003] In the process of producing LED bulb shells, the operator is required to fix the workpiece on the workbench of the laser welder and operate the laser welder to complete the welding operation. Since the common laser welder workbench cannot be rotated, and a single workpiece generally has multiple points that need to be welded, in order to facilitate the rotation of the workpiece during welding, the operator usually places the workpiece directly on the workbench surface without fixing it. The unfixed workpiece may slip during operation, affecting the product accuracy and posing certain safety hazards. In order to facilitate the rotation of the workpiece and prevent the unfixed workpiece from sliding on the workbench, improve work efficiency and ensure product quality, we propose a laser welder for the production of LED bulb shells. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a laser welding machine for the production of LED bulb shells, which can conveniently rotate the workpiece and prevent the unfixed workpiece from sliding on the workbench, thereby improving work efficiency and ensuring product quality.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A laser welding machine for producing LED bulb shells includes a base plate, a mounting box fixedly connected to the top of the base plate, a support column fixedly connected to the top of the mounting box, a connecting arm slidably connected to the top of the support column, a laser emitter fixedly mounted on the right end of the connecting arm, an observation tube fixedly mounted on the top of the laser emitter, a workbench fixedly connected to the top of the workbench, a plurality of groups of first connecting blocks fixedly connected to the top of the workbench, a connecting plate slidably connected to the top of the first connecting block, a plurality of groups of second connecting blocks fixedly connected to the top of the connecting plate, a top plate slidably connected to the top of the second connecting block, a rotating assembly facilitating the rotation of the workpiece is installed on the top plate, a moving assembly driving the rotating assembly to move is installed on the workbench, a lifting assembly for adjusting the overall height of the equipment is installed on the base plate, and the rotating assembly includes a rotating disk rotatably connected to the top of the top plate.

[0007] Preferably, the rotating assembly also includes several groups of support rods, which are slidably connected to the top of the rotating disk, and a slider is fixedly connected to the bottom of the support rod. A sliding groove matching the slider is provided on the rotating disk, and the slider is slidably connected to the sliding groove. A spring is fixedly connected to the top of the rotating disk, and a placement plate is fixedly connected to the top of the spring. Several groups of U-shaped blocks are hinged on the outer side of the placement plate, and the end of the U-shaped block away from the placement plate is rotatably connected to the support rod.

[0008] Preferably, the moving assembly includes several groups of first mounting blocks, the first mounting blocks are fixedly connected to the top of the workbench, a first screw is rotatably passed through the first mounting block, a first turntable is fixedly connected to the right end of the first screw, a first moving block is fixedly connected to the bottom of the connecting plate, and the first moving block is threadedly connected to the first screw.

[0009] Preferably, the moving assembly also includes several groups of second mounting blocks, the second mounting blocks are fixedly connected to the top of the connecting plate, a second screw is rotatably passed through the second mounting block, a second turntable is fixedly connected to the rear end of the second screw, a second moving block is fixedly connected to the bottom of the top plate, and the second moving block is threadedly connected to the second screw.

[0010] Preferably, the lifting assembly includes a motor, which is fixedly installed on the rear side of the bottom box, and the output end of the motor is rotatably passed into the bottom box. The output end of the motor is fixedly connected to a driving rod, and a fixed sleeve outside the driving rod is provided with several groups of driving wheels. Several groups of rotating rods are rotatably installed on the inner wall of the bottom box, and a fixed sleeve outside the rotating rod is provided with a driven wheel. A belt is tensioned between the driven wheel and the driving wheel. The front ends of the rotating rod and the driving rod are fixedly connected to the driving rod, and several groups of threaded sleeves are rotatably connected to the bottom of the inner cavity of the bottom box, and a driven bevel gear is fixed outside the threaded sleeve. The driven bevel gear is meshed with the driving rod. Several groups of lifting screws are fixedly connected to the bottom of the bottom plate, and the lifting screws are threadedly connected to the threaded sleeve.

[0011] Preferably, a plurality of groups of telescopic rods are fixedly connected to the bottom of the base plate, and the bottoms of the telescopic rods are fixedly connected to the bottom box.

[0012] Preferably, a positioning screw is threadedly connected to the rotating disk, and a positioning rotating disk is fixedly connected to the top of the positioning screw.

[0013] Preferably, a mounting rod is fixedly connected to the top of the mounting box, and a display screen is mounted on the outer surface of the mounting rod.

[0014] Preferably, a plurality of heat dissipation holes are provided on the front and rear sides of the installation box.

[0015] Preferably, a plurality of sets of universal wheels are fixedly connected to the bottom of the bottom box.

[0016] Beneficial effects

[0017] The utility model provides a laser welding machine for producing LED bulb shells. Compared with the existing technology, it has the following advantages:

[0018] This laser welding machine for producing LED bulb shells can rotate the workpiece and move forward, backward, left and right under the action of the rotating component and the moving component. After the workpiece is adjusted to the appropriate position, the position of the workpiece can be fixed, making the welding process more stable. In this way, the workpiece can be easily rotated and moved while being fixed. Different points on the workpiece can be welded quickly and safely, improving work efficiency and ensuring product quality. The lifting component can adjust the overall height of the equipment, making it convenient for operators of different heights to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the rear view structure of the main body of the utility model;

[0021] Figure 3 The subject of this utility model Figure 1A schematic diagram of the structure at center A;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the main body of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the main lifting component of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the main rotating component of the utility model.

[0025] In the figure: 1, bottom plate; 2, bottom box; 3, universal wheel; 4, workbench; 5, laser transmitter; 6, observation tube; 7, display screen; 8, connecting arm; 9, support column; 10, mounting box; 11, motor; 12, mounting rod; 13, placement plate; 14, rotating disk; 15, support rod; 16, positioning screw; 17, positioning turntable; 18, top plate; 19, U-shaped block; 20, threaded sleeve; 21, lifting screw; 22, from Moving bevel gear; 23. Rotating rod; 24. Driven wheel; 25. Driving wheel; 26. Driving rod; 27. Driving bevel gear; 28. Telescopic rod; 29. ​​Second moving block; 30. Second turntable; 31. Second connecting block; 32. Second screw; 33. Connecting plate; 34. First connecting block; 35. First screw; 36. First moving block; 37. First mounting block; 38. First turntable; 39. Second mounting block; 40. Spring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-6The utility model provides a technical solution: a laser welding machine for producing LED bulb shells, comprising a base plate 1, a mounting box 10 fixedly connected to the top of the base plate 1, a supporting column 9 fixedly connected to the top of the mounting box 10, a connecting arm 8 slidably connected to the top of the supporting column 9, a laser emitter 5 fixedly mounted on the right end of the connecting arm 8, an observation tube 6 fixedly mounted on the top of the laser emitter 5, a workbench 4 fixedly connected to the top of the workbench 4, a plurality of first connecting blocks 34 fixedly connected to the top of the workbench 4, a connecting plate 33 slidably connected to the top of the first connecting block 34, a plurality of second connecting blocks 31 fixedly connected to the top of the connecting plate 33, a top plate 18 slidably connected to the top of the second connecting block 31, a rotating assembly for facilitating the rotation of the workpiece is installed on the top plate 18, a moving assembly for driving the rotating assembly to move is installed on the workbench 4, a lifting assembly for adjusting the overall height of the equipment is installed on the base plate 1, and the rotating assembly includes a rotating disk 14, which is rotatably connected to the top of the top plate 18.

[0028] When in use, place the workpiece on the rotating assembly. The operator can easily rotate the workpiece through the rotating assembly. At the same time, the moving assembly can drive the workpiece to move forward, backward, left and right. The operator can then conveniently weld different points on the workpiece. The height of the equipment can also be adjusted through the lifting assembly to facilitate use by operators of different heights.

[0029] The rotating assembly also includes several groups of support rods 15, which are slidably connected to the top of the rotating disk 14, and a slider is fixedly connected to the bottom of the support rod 15. A sliding groove matching the slider is provided on the rotating disk 14, and the slider is slidably connected to the sliding groove. A spring 40 is fixedly connected to the top of the rotating disk 14, and a placement plate 13 is fixedly connected to the top of the spring 40. Several groups of U-shaped blocks 19 are hinged on the outside of the placement plate 13, and the end of the U-shaped block 19 away from the placement plate 13 is rotatably connected to the support rod 15.

[0030] The workpiece is placed on the top of the placement plate 13. Under the action of gravity, the spring 40 is compressed, the placement plate 13 descends, and the support rod 15 moves closer to the placement plate 13 under the action of the U-shaped block 19. At the same time, the U-shaped block 19 rotates around the support rod 15 until the U-shaped block 19 abuts against the workpiece, so that the workpiece is fixed. The workpiece can be driven to rotate by rotating the rotating disk 14, thereby achieving the goal of fixing the workpiece while making it easy to rotate, improving work efficiency, and ensuring product quality.

[0031] The moving assembly includes several groups of first mounting blocks 37, which are fixedly connected to the top of the workbench 4. A first screw 35 is rotatably passed through the first mounting block 37, and a first turntable 38 is fixedly connected to the right end of the first screw 35. A first moving block 36 is fixedly connected to the bottom of the connecting plate 33, and the first moving block 36 is threadedly connected to the first screw 35.

[0032] The moving assembly also includes several groups of second mounting blocks 39, which are fixedly connected to the top of the connecting plate 33. A second screw 32 is rotatably passed through the second mounting block 39, and the rear end of the second screw 32 is fixedly connected to the second turntable 30. The bottom of the top plate 18 is fixedly connected to the second moving block 29, and the second moving block 29 is threadedly connected to the second screw 32.

[0033] Rotating the first turntable 38 drives the first screw 35 to rotate, causing the first movable block 36 to move left and right, driving the connecting plate 33 to slide left and right on the first connecting block 34. Rotating the second turntable 30 drives the second screw 32 to rotate, causing the second movable block 29 to move back and forth, driving the top plate 18 to slide back and forth on the second connecting block 31, thereby driving the workpiece to move back and forth, left and right, to facilitate welding operations.

[0034] The lifting assembly includes a motor 11, which is fixedly mounted on the rear side of the bottom box 2. The output end of the motor 11 is rotated and passed into the bottom box 2. The output end of the motor 11 is fixedly connected to a driving rod 26. A fixed sleeve outside the driving rod 26 is provided with several groups of driving wheels 25. Several groups of rotating rods 23 are rotatably mounted on the inner wall of the bottom box 2. A fixed sleeve outside the rotating rod 23 is provided with a driven wheel 24. A belt is tensioned between the driven wheel 24 and the driving wheel 25. The front ends of the rotating rod 23 and the driving rod 26 are fixedly connected to the driving rod 26. Several groups of threaded sleeves 20 are rotatably connected to the bottom of the inner cavity of the bottom box 2. A driven bevel gear 22 is fixedly mounted outside the threaded sleeve 20. The driven bevel gear 22 is meshed with the driving rod 26. Several groups of lifting screws 21 are fixedly connected to the bottom of the bottom plate 1. The lifting screws 21 are threadedly connected to the threaded sleeve 20.

[0035] The starting motor 11 drives the driving rod 26 to rotate, and the rotating rod 23 is driven to rotate through the driven wheel 24 and the driving wheel 25. The driving bevel gear 27 rotates, causing the driven bevel gear 22 to rotate, driving the threaded sleeve 20 to rotate, and under the action of the lifting screw 21, the base plate 1 moves up and down, thereby adjusting the overall height of the equipment to facilitate use by operators of different heights.

[0036] A plurality of telescopic rods 28 are fixedly connected to the bottom of the base plate 1, and the bottom of the telescopic rods 28 is fixedly connected to the bottom box 2, which can make the equipment more stable when it is lifted or lowered.

[0037] A positioning screw 16 is threadedly connected to the rotating disk 14, and a positioning turntable 17 is fixedly connected to the top of the positioning screw 16. Rotating the positioning turntable 17 drives the positioning screw 16 to rotate, so that the positioning screw 16 is pressed against the top plate 18. Then the rotating disk 14 cannot rotate, that is, the workpiece cannot rotate, thereby ensuring the stability of the workpiece during welding.

[0038] A mounting rod 12 is fixedly connected to the top of the mounting box 10, and a display screen 7 is mounted on the outer surface of the mounting rod 12 to facilitate operators to adjust and confirm various parameters of the equipment.

[0039] Several groups of heat dissipation holes are provided on the front and rear sides of the installation box 10 to accelerate the heat dissipation of the equipment.

[0040] Several sets of universal wheels 3 are fixedly connected to the bottom of the bottom box 2 to facilitate moving the equipment to a suitable position.

[0041] Working principle: When in use, place the workpiece on the top of the placement plate 13. Under the action of gravity, the spring 40 is compressed, the placement plate 13 drops, and the support rod 15 moves closer to the placement plate 13 under the action of the U-shaped block 19. At the same time, the U-shaped block 19 rotates around the support rod 15 until the U-shaped block 19 abuts against the workpiece, so that the workpiece is fixed. The workpiece can be driven to rotate by rotating the rotating disk 14. A positioning screw 16 is threadedly connected to the rotating disk 14. A positioning turntable 17 is fixedly connected to the top of the positioning screw 16. Rotating the positioning turntable 17 drives the positioning screw 16 to rotate, so that the positioning screw 16 abuts against the top plate 18. The rotating disk 14 cannot rotate, that is, the workpiece cannot rotate, thereby ensuring the stability of the workpiece during welding. Rotating the first turntable 38 drives the second turntable 38 to rotate. A screw 35 rotates to move the first moving block 36 left and right, driving the connecting plate 33 to slide left and right on the first connecting block 34. The second turntable 30 is rotated to drive the second screw 32 to rotate, so that the second moving block 29 moves back and forth, driving the top plate 18 to slide back and forth on the second connecting block 31, thereby driving the workpiece to move back and forth and left and right, which is convenient for welding operation. The starting motor 11 drives the driving rod 26 to rotate, and drives the rotating rod 23 to rotate through the driven wheel 24 and the driving wheel 25. The driving bevel gear 27 rotates, causing the driven bevel gear 22 to rotate, driving the threaded sleeve 20 to rotate, and under the action of the lifting screw 21, the bottom plate 1 moves up and down, thereby adjusting the overall height of the equipment to facilitate use by operators of different heights.

[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laser welding machine for producing LED bulb shells, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to an installation box (10), the top of the installation box (10) is fixedly connected to a support column (9), the top of the support column (9) is slidably connected to a connecting arm (8), the right end of the connecting arm (8) is fixedly mounted with a laser emitter (5), the top of the laser emitter (5) is fixedly mounted with an observation tube (6), the top of the base plate (1) is fixedly connected to a workbench (4), the top of the workbench (4) is fixedly connected to a plurality of first connecting blocks (34), the top of the first connecting blocks (34) is slidably mounted. A connecting plate (33) is connected, and a plurality of second connecting blocks (31) are fixedly connected to the top of the connecting plate (33), and a top plate (18) is slidably connected to the top of the second connecting block (31). A rotating assembly for facilitating the rotation of a workpiece is installed on the top plate (18), and a moving assembly for driving the rotating assembly to move is installed on the workbench (4). A lifting assembly for adjusting the overall height of the equipment is installed on the bottom plate (1), and the rotating assembly includes a rotating disk (14), and the rotating disk (14) is rotatably connected to the top of the top plate (18).

2. A laser welding machine for producing LED bulb shells according to claim 1, characterized in that: The rotating assembly further comprises a plurality of support rods (15), wherein the support rods (15) are slidably connected to the top of the rotating disk (14), a slider is fixedly connected to the bottom of the support rods (15), a sliding groove matching the slider is provided on the rotating disk (14), and the slider is slidably connected to the sliding groove, a spring (40) is fixedly connected to the top of the rotating disk (14), and a placement plate (13) is fixedly connected to the top of the spring (40), and a plurality of U-shaped blocks (19) are hinged on the outside of the placement plate (13), and the end of the U-shaped block (19) away from the placement plate (13) is rotatably connected to the support rod (15).

3. The laser welding machine for producing LED bulb shells according to claim 2, characterized in that: The moving assembly comprises a plurality of first mounting blocks (37), the first mounting blocks (37) being fixedly connected to the top of the workbench (4), a first screw (35) being rotatably passed through the first mounting block (37), a first turntable (38) being fixedly connected to the right end of the first screw (35), a first moving block (36) being fixedly connected to the bottom of the connecting plate (33), and the first moving block (36) being threadedly connected to the first screw (35).

4. The laser welding machine for producing LED bulb shells according to claim 3, characterized in that: The moving assembly further comprises a plurality of groups of second mounting blocks (39), the second mounting blocks (39) being fixedly connected to the top of the connecting plate (33), a second screw rod (32) being rotatably passed through the second mounting block (39), a rear end of the second screw rod (32) being fixedly connected to a second turntable (30), a second moving block (29) being fixedly connected to the bottom of the top plate (18), and the second moving block (29) being threadedly connected to the second screw rod (32).

5. The laser welding machine for producing LED bulb shells according to claim 4, characterized in that: The lifting assembly comprises a motor (11), the motor (11) being fixedly mounted on the rear side of the bottom box (2), the output end of the motor (11) being rotatably inserted into the bottom box (2), the output end of the motor (11) being fixedly connected to a driving rod (26), a plurality of driving wheels (25) being provided on the outer fixed sleeve of the driving rod (26), a plurality of rotating rods (23) being rotatably mounted on the inner wall of the bottom box (2), a driven wheel (24) being provided on the outer fixed sleeve of the rotating rod (23), and the driven wheel (24) and the driving wheel ( 25) is tensioned with a belt, the front ends of the rotating rod (23) and the driving rod (26) are fixedly connected to the driving rod (26), the bottom of the inner cavity of the bottom box (2) is rotatably connected to a plurality of groups of threaded sleeves (20), the outer fixed sleeve of the threaded sleeve (20) is provided with a driven bevel gear (22), the driven bevel gear (22) is meshed with the driving rod (26), the bottom of the bottom plate (1) is fixedly connected to a plurality of groups of lifting screws (21), and the lifting screws (21) are threadedly connected to the threaded sleeves (20).

6. The laser welding machine for producing LED bulb shells according to claim 5, characterized in that: A plurality of groups of telescopic rods (28) are fixedly connected to the bottom of the base plate (1), and the bottom of the telescopic rods (28) is fixedly connected to the bottom box (2).

7. The laser welding machine for producing LED bulb shells according to claim 6, characterized in that: A positioning screw (16) is threadedly connected to the rotating disk (14), and a positioning rotating disk (17) is fixedly connected to the top of the positioning screw (16).

8. The laser welding machine for producing LED bulb shells according to claim 7, characterized in that: A mounting rod (12) is fixedly connected to the top of the mounting box (10), and a display screen (7) is mounted on the outer surface of the mounting rod (12).

9. The laser welding machine for producing LED bulb shells according to claim 8, characterized in that: The front and rear sides of the installation box (10) are both provided with a plurality of heat dissipation holes.

10. The laser welding machine for producing LED bulb shells according to claim 9, characterized in that: A plurality of sets of universal wheels (3) are fixedly connected to the bottom of the bottom box (2).