Efficient clamping equipment

By designing a material ejection mechanism and a cylinder-driven efficient clamping device, the problems of existing clamping devices causing scratches on the appearance and strict length difference requirements are solved, achieving the effect of simplifying operation and improving processing efficiency.

CN223406519UActive Publication Date: 2025-10-03SUZHOU LINGYU ELECTRONICS TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420513240.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-10-03
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing clamping device is easy to scratch the appearance during the bar clamping process, has strict requirements on the length difference of the bar, is complicated to operate, and affects the processing efficiency.

Method used

An efficient clamping device including a ejection mechanism is designed. The first cylinder drives the slider and the ejection assembly, and the bar is pushed to the reference plate through the ejection pin. Combined with the cylinder clamping quick-change plate, the operation is simplified and it can adapt to bars of different lengths.

Benefits of technology

It reduces labor requirements, improves production and processing efficiency, reduces collision risks, improves yield rate, and simplifies operating procedures.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223406519U_ABST
    Figure CN223406519U_ABST
Patent Text Reader

Abstract

The utility model provides efficient clamping equipment which is used for clamping bars and comprises a base, a datum plate, a quick-change plate and a jacking mechanism, the datum plate, the quick-change plate and the jacking mechanism are sequentially and transversely arranged on the upper surface of the base, and the bars are vertically inserted into the plate face of the quick-change plate. The ejecting mechanism can vertically move relative to the datum plate and is used for pushing the upper end face of the bar to the datum plate. The clamping device is reasonable in structural design, easy and convenient to operate and not prone to generating collision risks; in addition, through the arrangement of a jigger pin, the requirements of bars with different lengths can be met; through the arrangement of the material ejecting mechanism, a manual clamping mode which is prone to fatigue is changed into an air cylinder driving mode, operation is convenient, the clamping time is shortened, and the machining efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of bar processing, in particular to a clamping device for clamping bars. Background Art

[0002] During the production and processing of bar materials, it is usually necessary to clamp and fix the bar materials through a clamping device. The existing clamping device is prone to scratching the appearance during the bar clamping and lifting process, resulting in a low production and processing yield rate; and the existing clamping device has strict requirements on the length difference of the bar materials, and the operation is relatively complicated, which affects the processing efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide an efficient clamping device, which greatly reduces the labor demand and improves the production and processing efficiency through the setting of the ejection mechanism. The specific scheme is as follows:

[0004] A high-efficiency clamping device for clamping bar stock, comprising a base and a reference plate, a quick-change plate and a pushing mechanism arranged laterally on the upper surface of the base in sequence, wherein the bar stock is vertically inserted into the plate surface of the quick-change plate; the pushing mechanism can be vertically displaced relative to the reference plate, and is used to push the upper end surface of the bar stock to the reference plate.

[0005] Furthermore, the ejecting mechanism includes a first cylinder, a sliding assembly and a ejecting assembly. The sliding assembly is provided with two groups, including relatively arranged vertical plates, slide rails and sliders. The vertical plates are longitudinally arranged on the base, the slide rails are fixedly arranged on the vertical plates, and the sliders are slidably arranged on the slide rails; the ejecting assembly is fixedly arranged on the slider and maintains synchronous movement with the slider; the first cylinder is used to drive the slider to slide longitudinally.

[0006] Furthermore, the ejection assembly includes a first fixed plate, an ejection seat and several ejection pins, the first fixed plate is fixedly set on the slider; the ejection seat is fixedly set on the fixed plate and is arranged parallel to the reference plate; the ejection pins are vertically and compressibly arranged on the ejection seat and are arranged corresponding to the rod material, and are used to push the rod material to the reference plate.

[0007] Furthermore, the clamping device also includes two relatively arranged fixing frames, which are arranged at one end of the sliding assembly, and have a first card slot and a second card slot on the opposite side. The first card slot is used to plug in the reference plate so that the reference plate can be detachably arranged on the base; the second card slot is used to plug in the quick-change plate so that the quick-change plate can be detachably arranged on the base.

[0008] Furthermore, the clamping device also includes a second cylinder, and the second cylinder is provided in two groups, which are respectively arranged on the fixing frame and are used to clamp the quick-change plate.

[0009] Furthermore, it also includes a second fixing plate, which is transversely arranged at the other end of the sliding assembly and is used for fixing and installing the first cylinder.

[0010] Furthermore, the clamping device also includes a buffer component, which is fixedly arranged on the second fixing plate to play a buffering role.

[0011] Furthermore, the clamping device also includes a first hand-pull valve and a second hand-pull valve, the first hand-pull valve is used to control the start and stop of the first cylinder, and the second hand-pull valve is used to control the start and stop of the second cylinder.

[0012] The beneficial effects of the present invention are: the structural design of the clamping equipment of the present application is reasonable, the operation is simple and convenient, and it is not easy to cause collision risks; in addition, through the setting of the ejecting pin, it can meet the needs of bars of different lengths; through the setting of the ejecting mechanism, the manual clamping mode that is prone to fatigue is changed to cylinder drive, which facilitates operation, reduces clamping time, and improves processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1-3 This is a structural diagram of a high-efficiency clamping device of the utility model;

[0014] Explanation of the accompanying reference numerals: 1. Rod; 2. Base; 3. Reference plate; 4. Quick-change plate; 5. Ejecting mechanism; 51. First cylinder; 52. Sliding assembly; 521. Vertical plate; 522. Slide rail; 523. Slider; 53. Ejecting assembly; 531. First fixed plate; 532. Ejecting seat; 533. Ejecting pin; 6. Fixed frame; 61. First slot; 62. Second slot; 7. Second cylinder; 8. Second fixed plate; 9. Buffer; 10. First hand-pull valve; 11. Second hand-pull valve. DETAILED DESCRIPTION

[0015] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0016] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0017] In one embodiment of the present invention, Figure 1-3As shown, an efficient clamping device is provided for clamping bar material 1. It should be noted here that the bar material 1 refers to a steel material with a simple cross-section such as round, square, flat, hexagonal, octagonal, etc., and is delivered in a straight bar. During the processing of the bar material 1, it is often necessary to clamp and fix the bar material 1 through a clamping device so that its upper end surface is on the same horizontal plane to facilitate processing of its end portion. Specifically, the clamping device includes a base 2 and a reference plate 3, a quick-change plate 4 and a pushing mechanism 5 which are sequentially arranged horizontally on the upper surface of the base 2. The rod 1 is vertically inserted into the plate surface of the quick-change plate 4. It should be noted here that the quick-change plate 4 is used to assemble the rod 1. When in use, the rod 1 is first inserted into the socket of the quick-change plate 4. The rod 1 can be loosened or clamped by turning the screw. When loosened, the rod 1 can move freely in the socket. When clamped, the rod 1 is fixed in the socket; the pushing mechanism 5 can be vertically displaced relative to the reference plate 3, and is used to push the upper end face of the rod 1 to the reference plate 3. Thus, under the action of the pushing mechanism 5, the upper end face of the rod 1 can be pushed to the reference plate 3, so that the upper end face of the rod 1 is located on the same horizontal plane, reducing labor requirements and greatly improving production and processing efficiency.

[0018] Specifically, the ejection mechanism 5 includes a first cylinder 51, a sliding assembly 52, and an ejection assembly 53. The sliding assembly 52 is provided with two groups, including a vertical plate 521, a slide rail 522, and a slider 523 arranged opposite each other. The vertical plate 521 is longitudinally arranged on the base 2, the slide rail 522 is fixedly mounted on the vertical plate 521, and the slider 523 is slidably mounted on the slide rail 522. The ejection assembly 53 is fixedly mounted on the slider 523 and maintains synchronous movement with the slider 523. The first cylinder 51 is used to drive the slider 523 to slide longitudinally. As a result, the first cylinder 51 can drive the ejection assembly 53 to shift vertically along the slide rail 522, thereby pushing the bar 1 to the reference surface 3, so that the upper end surface of the bar 1 is located on the same plane, effectively improving the yield rate of the bar 1 processing.

[0019] Furthermore, to accommodate the clamping of bars of varying lengths and mitigate the need for bar length tolerance, the ejector assembly 53 comprises a first fixed plate 531, an ejector base 532, and several ejector pins 533. The first fixed plate 531 is fixed to the slider 523; the ejector base 532 is fixed to the first fixed plate 531 and arranged parallel to the reference plate 3; and the ejector pins 533 are compressibly disposed perpendicularly to the ejector base 532 and aligned with the bar 1, forcing the bar 1 onto the reference plate 3. Because the ejector pins 533 are compressible, they are suitable for machining bars within a certain tolerance range, mitigating the need for bar length tolerance.

[0020] Furthermore, in order to facilitate the assembly of the reference plate 3 and the quick-change plate 5, the clamping device also includes two relatively arranged fixing frames 6. The fixing frame 6 is arranged at one end of the sliding assembly 52, and a first card slot 61 and a second card slot 62 are opened on the opposite side. The first card slot 61 is used to plug in the reference plate 31, so that the reference plate 3 can be detachably set on the base 2; the second card slot 62 is used to plug in the quick-change plate 5, so that the quick-change plate 5 can be detachably set on the base 2.

[0021] Furthermore, in order to make the quick-change plate 4 more stable and avoid shaking when tightening the screws, second cylinders 7 are provided on both sides of the quick-change plate 4. The second cylinders 7 are provided on the fixing frame 6 for clamping the quick-change plate 4.

[0022] Furthermore, in order to increase the stability of the device, a second fixing plate 8 is provided at the other end of the sliding assembly 52 . The second fixing plate 8 is transversely arranged on the base 2 for fixing the first cylinder 51 .

[0023] Furthermore, the clamping device of the present application further includes a buffer member 9 , which is fixedly disposed on the second fixing plate 8 , and an end portion of the buffer member 9 abuts against the first fixing plate 531 , thereby playing a buffering role.

[0024] Furthermore, the clamping device of the present application also includes a first hand-pull valve 10 and a second hand-pull valve 11. The first hand-pull valve 10 is used to control the start and stop of the first cylinder 51, and the second hand-pull valve 11 is used to control the start and stop of the second cylinder 7.

[0025] During use, assemble the rod 1 onto the quick-change plate 4, then insert the quick-change plate 4 into the first slot 61, pull the second hand-pull valve 11 to start the second cylinder 7, lock the quick-change plate 4, and then turn the screw to loosen the rod 1, pull the first manual valve 11 to control the first cylinder 51 to push the upper end surface of the rod 1 to the reference plate 3, turn the screw again to clamp the rod 1, and finally pull the first manual valve 10 and the second manual valve 11 to reset the first cylinder and the second cylinder, take out the interchangeable plate 4 and put it into the machine for processing.

[0026] It should be understood that the present application is not limited to the exact structures that have been described above and shown in the drawings, and that various modifications and changes can be performed without departing from the scope thereof. The scope of the present application is limited only by the appended claims.

Claims

1. An efficient clamping device for clamping bar material (1), characterized in that: The invention comprises a base (2), a reference plate (3), a quick-change plate (4) and a material pushing mechanism (5) which are sequentially arranged transversely on the upper surface of the base (2); a rod (1) is vertically inserted into the plate surface of the quick-change plate (4); and the material pushing mechanism (5) can be vertically displaced relative to the reference plate (3) and is used to push the upper end surface of the rod (1) to the reference plate (3).

2. The clamping device according to claim 1, characterized in that: The ejecting mechanism (5) comprises a first cylinder (51), a sliding assembly (52) and an ejecting assembly (53); the sliding assembly (52) is provided with two groups, including a vertical plate (521), a slide rail (522) and a slider (523) arranged opposite to each other; the vertical plate (521) is longitudinally arranged on the base (2); the slide rail (522) is fixedly arranged on the vertical plate (521); and the slider (523) is slidably arranged on the slide rail (522); the ejecting assembly (53) is fixedly arranged on the slider (523) and keeps synchronous movement with the slider (523); the first cylinder (51) is used to drive the slider (523) to slide longitudinally.

3. The clamping device according to claim 2, characterized in that: The ejection assembly (53) includes a first fixed plate (531), an ejection seat (532) and a plurality of ejection pins (533), wherein the first fixed plate (531) is fixedly arranged on the slider (523); the ejection seat (532) is fixedly arranged on the first fixed plate (531) and is arranged parallel to the reference plate (3); the ejection pins (533) are vertically and compressibly arranged on the ejection seat (532) and are arranged corresponding to the rod (1) for pushing the rod (1) to the reference plate (3).

4. The clamping device according to claim 2, characterized in that: The invention also comprises two fixing frames (6) arranged opposite to each other, wherein the fixing frame (6) is arranged at one end of the sliding assembly (52), and a first card slot (61) and a second card slot (62) are provided on the opposite side thereof, wherein the first card slot (61) is used for plugging the reference plate (3) so that the reference plate (3) can be detachably arranged on the base (2); and the second card slot (62) is used for plugging the quick-change plate (4) so ​​that the quick-change plate (4) can be detachably arranged on the base (2).

5. The clamping device according to claim 4, characterized in that: It also includes a second cylinder (7), which is provided in two groups and is respectively arranged on the fixing frame (6) for clamping the quick-change plate (4).

6. The clamping device according to claim 4, characterized in that: It also includes a second fixing plate (8), which is transversely arranged at the other end of the sliding assembly (52) and is used for fixing and installing the first cylinder (51).

7. The clamping device according to claim 6, characterized in that: It also includes a buffer member (9), which is fixedly arranged on the second fixing plate (8) and plays a buffering role.

8. The clamping device according to claim 5, characterized in that: It also includes a first hand-pull valve (10) and a second hand-pull valve (11), wherein the first hand-pull valve (10) is used to control the start and stop of the first cylinder (51), and the second hand-pull valve (11) is used to control the start and stop of the second cylinder (7).