Screw tap working procedure machining and positioning assembly
Through the automated monitoring and adjustment of the positioning table assembly and tilt detection equipment, the problem of inconsistent tap positioning is solved, high-precision tap processing is achieved, and product quality and efficiency are improved.
Patent Information
- Application Number
- CN202422877189.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In the existing technology, the positioning of the tap mainly depends on the experience of the workers, resulting in inconsistency between the square head of the tap and the cutting groove after being fixed, affecting the processing stability and accuracy, and failing to guarantee product quality.
Using positioning table components, fixtures and tilt detection equipment, the alignment of the tap's square head and cutting groove is monitored in real time through servo motors and changes in resistance values, automatically adjusting the tap's position to ensure precise positioning.
It improves processing accuracy, reduces manual operation errors and labor intensity, and ensures the quality of processed products.
Smart Images

Figure CN223406748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning components, in particular to a tap multi-step processing positioning component. Background Art
[0002] In the tap processing process, groove grinding, thread grinding and cutting cone grinding are key steps. Groove grinding of taps mainly refers to grinding the cutting groove of the tap to form a suitable chip space. Thread grinding refers to the use of CNC grinding machines to precisely grind the threaded part of the tap to ensure the precise shape and size of the thread. Cutting cone grinding refers to grinding the cutting part of the tap to form a sharp cutting edge.
[0003] The tap process positioning assembly is a device used in the tap production process. Its function is to accurately position and fix the tap in different processing steps to ensure processing accuracy and efficiency. During the tap manufacturing process, the tap groove and the tap square need to be precisely aligned. In the process of tap groove grinding, thread grinding and cutting cone grinding, the three processes use the same reference surface for processing.
[0004] If the square head of the tap is not aligned with the cutting groove, it will affect the stability and accuracy of the tapping process. Currently, the positioning of the tap mainly relies on workers to place it on a positioning device and fix it based on their experience. However, this method cannot ensure that the square head of the tap is aligned with the cutting groove after being fixed, and therefore cannot guarantee the quality of the processed product. Therefore, a tap positioning component with multi-step processing is proposed to address the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a tap positioning assembly for processing taps in different steps, so as to solve the problem that the positioning of the taps mainly relies on the workers to place and fix the taps on the positioning device based on their experience. However, this method cannot ensure that the position of the square head of the tap is consistent with the cutting groove after being fixed, and therefore cannot guarantee the quality of the processed product.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A tap processing and positioning assembly in different steps comprises a tap body and a controller, the bottom end of the tap body is mounted on the inner side of a positioning platform assembly, one side of the positioning platform assembly is fixedly connected to the bottom end of the controller, a fixing device is slidably connected to the inner side of the positioning platform assembly, the top end of the fixing device is fixedly connected to an inclination detection device, one side of the inclination detection device is fixedly connected to a rubber band, the positioning platform assembly comprises a base, a limited position slide is provided on the inner side of the base, a servo motor is fixedly connected to the inner side of the base, a center column is fixedly connected to the top end of the center column, an upper frame plate is fixedly connected to the inner side of the upper frame plate, a placement groove is provided on the inner side of the upper frame plate, a turntable is fixedly connected to the end of the servo motor spindle, and a turntable is provided on the inner side of the turntable. The side is provided with an arc path, and the fixing device includes a lower slide plate, the outer side of the lower slide plate is fixedly connected to a rail, the top of the lower slide plate is fixedly connected to a passive column, the top of the passive column is fixedly connected to a positioning block, the top of the positioning block is fixedly connected to a rectangular bar, the inclination detection device includes a vertical plate, the inner side of the vertical plate is slidably connected to a guide slide bar, one side of the guide slide bar is fixedly connected to a contact head, the side of the guide slide bar away from the contact head is fixedly connected to a conductive block, one side of the vertical plate is fixedly connected to a resistor column, one side of the resistor column is fixedly connected to a first soft wire, a column hole is provided on the inner side of the vertical plate, the lower end of the column hole provided on the vertical plate is fixedly connected to an electric connector, and the bottom end of the electric connector is fixedly connected to a second soft wire.
[0008] As a further optimization of the present invention, the tap body is installed inside the placement groove, the bottom end of the tap body is in contact with the top end of the turntable, and the outer side of the lower end of the tap body is in contact with one side of the multiple contact heads.
[0009] As a further optimization of the present invention, the opening shape of the limiting slide is a three-section rectangular body, the number of the limiting slides is four, the limiting slide passes through the upper end of the base, and the lower slide is slidably connected to the inner side of the limiting slide through a rail.
[0010] As a further optimization of the present invention, the shape of the turntable is a cylinder, the turntable is located between the upper frame plate and the base, a distance is provided between the upper frame plate and the base, the opening shape of the arc path is an arc, the arc path passes through the inner side of the turntable, and the outer side of the passive column is in contact with the inner side of the arc path opened by the turntable.
[0011] As a further optimization of the present invention, the passive column is shaped like a cylinder, rails are fixedly connected on both sides of the lower slide, there are four lower slides, the top of the positioning block is fitted with the bottom end of the upper frame plate, and a limiting groove is provided on the inner side of the upper frame plate close to the rectangular bar, and the rectangular bar is slidably connected to the inner side of the limiting groove of the upper frame plate.
[0012] As a further optimization of the present invention, a sliding hole is opened on the inner side of the vertical plate near the resistor column, the number of the guide slide rods is four groups, and the number of the guide slide rods in each group is two, the column hole passes through the inner side of the vertical plate, the opening shape of the column hole is a cylinder, and the resistor column slides on the inner side of the column hole.
[0013] As a further optimization of the present invention, the bottom end of the resistor column is electrically connected to the top of the electrical connector, an installation groove is provided through the inner side of the vertical plate near the second soft wire, the second soft wire is connected to the negative terminal of the controller, the first soft wire is connected to the positive terminal of the controller, the first soft wire is electrically connected to the resistor column, and a rubber band is fixed between the vertical plate and the contact head.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] In the utility model, by providing a positioning platform assembly, a fixing device and an inclination detection device, the device can monitor in real time and ensure the precise positioning of the tap during the processing by automatically detecting the alignment of the square head of the tap and the cutting groove, and judge whether the tap is tilted by the change of the resistance value, thereby facilitating further precise adjustment of the tap position, which not only improves the processing accuracy, but also reduces the error and labor intensity of manual operation, and ensures the quality of the processed product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the base structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the turntable structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the lower slide structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the guide slide structure of the utility model;
[0021] Figure 6 For this utility model Figure 5 Schematic diagram of the structure at point A.
[0022] In the figure: 1. Tap body; 2. Controller;
[0023] 3. Positioning platform assembly; 31. Base; 32. Limiting slideway; 33. Servo motor; 34. Center column; 35. Upper frame plate; 36. Placement groove; 37. Turntable; 38. Arc track;
[0024] 4. Fixing equipment; 41. Lower slide; 42. Rail; 43. Passive column; 44. Positioning block; 45. Rectangular bar;
[0025] 5. Tilt detection device; 51. Riser; 52. Guide slide; 53. Contact head; 54. Conductive block; 55. Resistor column; 56. First flexible wire; 57. Column hole; 58. Electrical connector; 59. Second flexible wire;
[0026] 6. Rubber band. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0029] See also Figure 1-6 , the utility model provides a technical solution:
[0030] A tap processing and positioning assembly for processing taps in different steps includes a tap body 1 and a controller 2. The bottom end of the tap body 1 is mounted on the inner side of a positioning platform assembly 3. One side of the positioning platform assembly 3 is fixedly connected to the bottom end of the controller 2. A fixing device 4 is slidably connected to the inner side of the positioning platform assembly 3. The top of the fixing device 4 is fixedly connected to a tilt detection device 5. One side of the tilt detection device 5 is fixedly connected to a rubber band 6. The positioning platform assembly 3 includes a base 31. A limited position slide 32 is provided on the inner side of the base 31. A servo motor 33 is fixedly connected to the inner side of the base 31. A center column 34 is fixedly connected to the top of the center column 34. An upper frame plate 35 is fixedly connected to the inner side of the upper frame plate 35. A placement groove 36 is provided on the inner side of the upper frame plate 35. A turntable 37 is fixedly connected to the end of the main shaft of the servo motor 33. An arc path 32 is provided on the inner side of the turntable 37. 8. The fixing device 4 includes a lower slide plate 41, the outer side of the lower slide plate 41 is fixedly connected to a rail 42, the top of the lower slide plate 41 is fixedly connected to a passive column 43, the top of the passive column 43 is fixedly connected to a positioning block 44, the top of the positioning block 44 is fixedly connected to a rectangular bar 45, the tilt detection device 5 includes a vertical plate 51, the inner side of the vertical plate 51 is slidably connected to a guide slide bar 52, one side of the guide slide bar 52 is fixedly connected to a contact head 53, the side of the guide slide bar 52 away from the contact head 53 is fixedly connected to a conductive block 54, one side of the vertical plate 51 is fixedly connected to a resistor column 55, one side of the resistor column 55 is fixedly connected to a first soft wire 56, a column hole 57 is opened on the inner side of the vertical plate 51, the lower end of the column hole 57 opened in the vertical plate 51 is fixedly connected to an electric connector 58, and the bottom end of the electric connector 58 is fixedly connected to a second soft wire 59.
[0031] As a further implementation of this solution, the tap body 1 is installed inside the placement groove 36, with the bottom end of the tap body 1 abutting against the top end of the turntable 37, and the outer side of the lower end of the tap body 1 abutting against one side of the multiple contact heads 53. The flat surface of the square head of the tap body 1 is roughly aligned with the multiple contact heads 53, which facilitates the subsequent fixing of the tap body 1.
[0032] As a further implementation of this solution, the opening shape of the limiting slide 32 is a three-section rectangular body, the number of the limiting slides 32 is four, the limiting slide 32 passes through the upper end of the base 31, and the lower slide 41 is slidably connected to the inner side of the limiting slide 32 through the rail 42. The turntable 37 is in the shape of a cylinder. The turntable 37 is between the upper frame plate 35 and the base 31, and a spacing is provided between the upper frame plate 35 and the base 31. The opening shape of the arc path 38 is an arc body, and the arc path 38 passes through the inner side of the turntable 37. The outer side of the passive column 43 is fitted with the inner side of the arc path 38 opened by the turntable 37, and the shape of the passive column 43 is a cylinder. , both sides of the lower slide plate 41 are fixedly connected to the rails 42, and the number of the lower slide plates 41 is four. The top of the positioning block 44 is in contact with the bottom of the upper frame plate 35. A limited sliding groove is provided on the inner side of the upper frame plate 35 near the rectangular bar 45. The rectangular bar 45 is slidably connected to the inner side of the limited sliding groove of the upper frame plate 35. This design provides four evenly distributed sliding connection points. The spindle start and stop of the servo motor 33 controls multiple positioning blocks 44 to accurately and quickly position the tap body 1, thereby enhancing the stability and uniformity of the positioning of the tap body 1, reducing the processing error caused by uneven positioning, and improving the processing efficiency and product quality.
[0033] As a further implementation of this scheme, a sliding hole is opened on the inner side of the vertical plate 51 near the resistor column 55, and the number of guide slide rods 52 is four groups, with two guide slide rods 52 in each group. The column hole 57 passes through the inner side of the vertical plate 51, and the opening shape of the column hole 57 is cylindrical. The resistor column 55 slides on the inner side of the column hole 57, and the bottom end of the resistor column 55 is electrically connected to the top of the electrical connector 58. A mounting groove is opened on the inner side of the vertical plate 51 near the second soft wire 59. The second soft wire 59 is connected to the negative terminal of the controller 2, and the first soft wire 56 is connected to the positive terminal of the controller 2. The first soft wire 56 is electrically connected to the resistor column 55. A rubber band 6 is fixed between the vertical plate 51 and the contact head 53. The change in resistance value is used to determine whether the tap is tilted, thereby achieving further precise adjustment of the tap position. This not only improves the processing accuracy, but also reduces the error and labor intensity of manual operation, thereby ensuring the quality of the processed product.
[0034] The work process is as follows: when the tap body 1 is quickly positioned and the alignment of the square head at the bottom end of the tap body 1 with the cutting groove is understood in real time, the tap body 1 is placed inside the placement groove 36, and the bottom end of the tap body 1 is fitted with the top end in the middle of the turntable 37. The servo motor 33 is started to drive the turntable 37 to rotate. The turntable 37 rotates through the arc path 38 to push the four passive columns 43 to move toward the square head of the tap body 1 at the same time. The passive columns 43 drive the lower slide 41 and the positioning block 44 to move at the same time. The lower slide 41 is slidably connected to the inner side of the limiting slide 32 through the rail 42, and the positioning block 44 is slidably connected to the inner side of the lower end of the upper frame plate 35 through the rectangular bar 45, which improves the stability of the positioning block 44 when moving. The four positioning blocks 44 squeeze the square head at the lower end of the tap body 1 at the same time, thereby realizing the function of quickly positioning the tap body 1. After the positioning is completed, the main shaft of the servo motor 33 is self-locking, thereby ensuring the stability of the tap body 1. At the same time, when the lower slide 41 moves, The movable riser 51 and the device on its upper end move simultaneously. When the four contact heads 53 contact the outer side of the tap body 1, the contact heads 53 drive the guide slide 52 and the conductive block 54 to move simultaneously. When the contact heads 53 move, the rubber band 6 deforms, which serves to reset the contact heads 53. The conductive block 54 slides on the outer side of the resistor column 55 through the column hole 57. The riser 51 drives the electrical connector 58 to move. The second flexible wire 59 and the first flexible wire 56 are flexible wires and do not affect the normal movement of the riser 51. At this time, the contact position between the electrical connector 58 and the resistor column 55 changes. Under the condition that the rated voltage and rated current remain unchanged, the resistance value of this circuit is detected by the controller 2 to determine the resistance value of this circuit. When the four resistance values are compared, if there is a difference between their values, it indicates that the tap body 1 is tilted. The square head at the bottom of the tap body 1 is not aligned with the cutting groove at the top. Repositioning is required to ensure the accuracy of the tap body 1 during processing.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tap multi-step processing positioning assembly, comprising a tap body (1) and a controller (2), characterized in that: The bottom end of the tap body (1) is mounted on the inner side of the positioning platform assembly (3), one side of the positioning platform assembly (3) is fixedly connected to the bottom end of the controller (2), the inner side of the positioning platform assembly (3) is slidably connected to a fixing device (4), the top end of the fixing device (4) is fixedly connected to a tilt detection device (5), and one side of the tilt detection device (5) is fixedly connected to a rubber band (6); The positioning platform assembly (3) includes a base (31), a limited slideway (32) is provided on the inner side of the base (31), a servo motor (33) is fixedly connected to the inner side of the base (31), a center column (34) is fixedly connected to the top of the base (31), an upper frame plate (35) is fixedly connected to the top of the center column (34), a placement groove (36) is provided on the inner side of the upper frame plate (35), a turntable (37) is fixedly connected to the end of the main shaft of the servo motor (33), an arc-shaped track (38) is provided on the inner side of the turntable (37), and the fixing device (4) includes a lower slide (41), a rail (42) is fixedly connected to the outer side of the lower slide (41), a passive column (43) is fixedly connected to the top of the lower slide (41), and the passive column (43) is fixedly connected to the top of the A positioning block (44) is connected, and a rectangular bar (45) is fixedly connected to the top of the positioning block (44). The tilt detection device (5) includes a vertical plate (51), and a guide slide bar (52) is slidably connected to the inner side of the vertical plate (51), and a contact head (53) is fixedly connected to one side of the guide slide bar (52), and a conductive block (54) is fixedly connected to the side of the guide slide bar (52) away from the contact head (53). A resistor column (55) is fixedly connected to one side of the vertical plate (51), and a first soft wire (56) is fixedly connected to one side of the resistor column (55). A column hole (57) is opened on the inner side of the vertical plate (51), and an electric connector (58) is fixedly connected to the lower end of the column hole (57) opened in the vertical plate (51), and a second soft wire (59) is fixedly connected to the bottom end of the electric connector (58).
2. The tap positioning assembly for processing taps in different steps according to claim 1, characterized in that: The tap body (1) is installed inside the placement groove (36), the bottom end of the tap body (1) is in contact with the top end of the turntable (37), and the outer side of the lower end of the tap body (1) is in contact with one side of the plurality of contact heads (53).
3. The tap positioning assembly for processing taps in different steps according to claim 1, characterized in that: The opening shape of the limiting slide (32) is a three-section rectangular body, the number of the limiting slides (32) is four, the limiting slide (32) passes through the upper end of the base (31), and the lower slide (41) is slidably connected to the inner side of the limiting slide (32) through the rail (42).
4. The tap positioning assembly for processing taps in different steps according to claim 1, characterized in that: The turntable (37) is in the shape of a cylinder. The turntable (37) is located between the upper frame plate (35) and the base (31). A spacing is provided between the upper frame plate (35) and the base (31). The arc path (38) is in the shape of an arc. The arc path (38) passes through the inner side of the turntable (37). The outer side of the passive column (43) is in contact with the inner side of the arc path (38) provided on the turntable (37).
5. The tap positioning assembly for processing taps in different steps according to claim 1, characterized in that: The passive column (43) is in the shape of a cylinder. Both sides of the lower slide plate (41) are fixedly connected to rails (42). The number of the lower slide plates (41) is four. The top of the positioning block (44) is in contact with the bottom of the upper frame plate (35). A limiting sliding groove is provided on the inner side of the upper frame plate (35) close to the rectangular strip (45). The rectangular strip (45) is slidably connected to the inner side of the limiting sliding groove of the upper frame plate (35).
6. The tap multi-step processing positioning assembly according to claim 1, characterized in that: The vertical plate (51) is provided with a sliding hole on the inner side close to the resistor column (55). The number of the guide slide bars (52) is four groups, and the number of the guide slide bars (52) in each group is two. The column hole (57) passes through the inner side of the vertical plate (51). The column hole (57) is in the shape of a cylinder, and the resistor column (55) slides on the inner side of the column hole (57).
7. The tap positioning assembly for processing taps in different steps according to claim 1, characterized in that: The bottom end of the resistor column (55) is electrically connected to the top end of the electrical connector (58), and a mounting groove is provided on the inner side of the vertical plate (51) near the second soft wire (59). The second soft wire (59) is connected to the negative terminal of the controller (2), and the first soft wire (56) is connected to the positive terminal of the controller (2). The first soft wire (56) is electrically connected to the resistor column (55), and a rubber band (6) is fixed between the vertical plate (51) and the contact head (53).