Fixing device for pipeline valve maintenance

By coordinating components such as the drive motor and hydraulic cylinder, the problem that existing devices can only fix valves of specific sizes is solved, and flexible fixation and angle adjustment of valves of different specifications are achieved, thereby improving the stability and flexibility of valve maintenance.

CN223406950UActive Publication Date: 2025-10-03李伟
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Patent Information

Application Number
CN202423302955.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-10-03
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing valve maintenance devices can only fix valves of a specific size and are not convenient for limiting the position when adjusting the angle, which causes the valve to easily rotate during maintenance, reducing the practicality of the device.

Method used

The driving motor, placement table, threaded rod, movable plate, arc-shaped limit plate, fixed plate, pneumatic cylinder and limit block are coordinated to realize the angle adjustment and fixation of the valve; the hydraulic cylinder, limit slide rod, movable table, limit guide rail, lifting plate, fixing bolt and arc-shaped clamping plate are coordinated to realize the position adjustment and replacement of the clamping plate.

Benefits of technology

It realizes flexible fixation and angle adjustment of valves of different specifications, and improves the stability and flexibility during valve maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223406950U_ABST
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Abstract

The utility model discloses a fixing device for pipeline valve maintenance, which relates to the technical field of pipeline valve maintenance, is suitable for fixing a valve when the pipeline valve is maintained, and comprises a workbench, the placing unit is arranged on the outer surface of the workbench and is used for placing a valve; and the clamping unit is arranged on the outer surface of the workbench and used for clamping. Through mutual cooperation of the driving motor, the placing table, the threaded rod, the movable plate, the arc-shaped limiting plate, the fixed plate, the pneumatic air cylinder and the limiting block, a pipeline valve can be placed, and meanwhile the angle of the valve can be adjusted according to requirements; through mutual cooperation of a hydraulic cylinder, a limiting sliding rod, a moving table, a limiting guide rail, a lifting plate, a fixing bolt, a mounting plate and an arc-shaped clamping plate, the position of the arc-shaped clamping plate can be flexibly adjusted, then the pipeline valve is limited and fixed in an auxiliary mode, and the arc-shaped clamping plates of different specifications can be replaced according to requirements; and therefore, the pipeline valves with different sizes and shapes can be conveniently clamped and fixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline valve maintenance, in particular to a fixing device for pipeline valve maintenance. Background Art

[0002] Pipeline valves are control components in fluid transportation systems. They have functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, diversion or overflow pressure relief. From simple mechanical shut-off valves to electronically controlled valves used in complex automatic control systems, there are many types and specifications of valves. Valves are extremely common in various liquid and gas transportation pipelines, and the usage is also very large, resulting in a large number of valves that need maintenance.

[0003] In the prior art, a patent document with the announcement number CN220197472U proposes a fixing device for valve maintenance, comprising a main board, two brackets fixedly mounted on the main board, two movable plates disposed between the two brackets, a clamping plate rotatably disposed within each movable plate, the space between the two clamping plates being used to accommodate the valve body, and connecting blocks being fixed on both sides of each movable plate. A drive structure is mounted on the bracket, the drive structure comprising a second motor disposed at one end of the bracket, the output end of the second motor passing through one side of the bracket and fixedly connected to a bidirectional screw, a movable block being threadedly connected to the bidirectional screw, the bidirectional screw being driven to rotate by the second motor, so that the two movable plates on the bidirectional screw can move toward each other, thereby clamping and fixing the valve body. When the angle of the valve body needs to be rotated, the first motor only needs to be started, and the clamping plates driven by the first motor are rotated, thereby driving the valve body to rotate a certain angle, making it convenient for the user to inspect, disassemble, and repair the valve body.

[0004] In order to solve the problem that the existing valves are inconvenient to fix during maintenance, the existing technology adopts a method of providing a clamping mechanism to assist in fixing the valve. However, the device can only fix valves of fixed sizes during use. At the same time, it is inconvenient to limit the valve when adjusting the valve angle, which easily causes the valve to rotate during maintenance, thereby reducing the practicality of the valve fixing device. Utility Model Content

[0005] The purpose of the utility model is to provide a fixing device for repairing pipeline valves to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A fixing device for pipeline valve maintenance is suitable for fixing valves during pipeline valve maintenance, comprising a workbench; a placement unit arranged on the outer surface of the workbench for placing the valve; and a clamping unit arranged on the outer surface of the workbench for clamping, wherein the placement unit includes a placement component arranged on the outer surface of the workbench and a limiting component arranged on the outer surface of the workbench, and the clamping unit includes an adjustment component arranged on the outer surface of the workbench and a clamping component arranged on the outer surface of the adjustment component.

[0008] A further improvement of the technical solution of the present utility model is that: the placement component includes a driving motor, the upper surface of the driving motor is detachably connected to the outer surface of the workbench, the driving end of the driving motor is detachably connected to the placement table, the bottom surface of the placement table is fixedly connected to gear teeth, and the bottom surface of the placement table is rotatably connected to a limiting guide wheel detachably connected to the upper surface of the workbench.

[0009] By adopting the above technical solution, the cooperation among the limiting guide wheel, the driving motor and the placement table can conveniently drive the placement table to rotate, thereby adjusting the angle of the placement table.

[0010] A further improvement of the technical solution of the present utility model is that: the inner wall of the placement table is rotatably connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a movable plate, one side of the movable plate is fixedly connected to an arc-shaped limiting plate, and the outer surface of the movable plate is slidably connected to the inner wall of the placement table.

[0011] By adopting the above technical solution, the position of the arc-shaped limit plate can be easily adjusted by cooperating with the threaded rod, the movable plate and the arc-shaped limit plate, wherein the contact part between the threaded rod and the placement table is a smooth structure, thereby facilitating the threaded rod to rotate in the inner wall of the placement table.

[0012] A further improvement of the technical solution of the present utility model is that the limit assembly includes a fixed plate, the bottom surface of the fixed plate is fixedly connected to the upper surface of the workbench, one side of the fixed plate is detachably connected to a pneumatic cylinder, the telescopic end of the pneumatic cylinder is detachably connected to a limit block, and the outer surface of the limit block is movably engaged with the outer surface of the gear teeth.

[0013] By adopting the above technical solution, the fixing plate, the pneumatic cylinder and the limit block cooperate with each other to conveniently engage with the gear teeth to lock the angle of the placement table.

[0014] A further improvement of the technical solution of the present utility model is that: the adjustment component includes a hydraulic cylinder, one side of the hydraulic cylinder is detachably connected to the outer surface of the workbench, the telescopic end of the hydraulic cylinder is detachably connected to the mobile platform, the inner wall of the mobile platform is slidably connected to a limiting slide rod, and both ends of the limiting slide rod are detachably connected to the inner wall surface of the workbench.

[0015] By adopting the above technical solution, the position of the movable platform can be conveniently adjusted by the cooperation between the hydraulic cylinder and the limiting slide bar.

[0016] A further improvement of the technical solution of the present utility model is that the clamping assembly includes a limiting guide rail, the bottom surface of the limiting guide rail is fixedly connected to the upper surface of the movable platform, the inner wall of the limiting guide rail is slidably connected to a lifting plate, and the inner wall of the lifting plate is threadedly connected to a fixing bolt that is movably engaged with the outer surface of the limiting guide rail.

[0017] A further improvement of the technical solution of the present invention is that: the outer surface of the lifting plate is fixedly connected to a mounting plate, and the other end of the mounting plate is detachably connected to an arc-shaped clamping plate.

[0018] By adopting the above technical solution, the cooperation of the limiting guide rail, lifting plate, fixing bolt, mounting plate and arc clamping plate can facilitate the adjustment of the height of the arc clamping plate according to needs, and the arc clamping plate can be easily replaced.

[0019] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0020] 1. The utility model provides a fixing device for pipeline valve maintenance, which adopts the mutual cooperation of a driving motor, a placement table, a threaded rod, a movable plate, an arc-shaped limit plate, a fixed plate, a pneumatic cylinder and a limit block to place the pipeline valve. At the same time, the angle of the valve can be adjusted according to needs, thereby increasing the flexibility of the valve fixing device.

[0021] 2. The utility model provides a fixing device for pipeline valve maintenance. The hydraulic cylinder, the limiting slide bar, the moving platform, the limiting guide rail, the lifting plate, the fixing bolt, the mounting plate and the arc-shaped clamping plate cooperate with each other to flexibly adjust the position of the arc-shaped clamping plate, thereby assisting in limiting and fixing the pipeline valve. The arc-shaped clamping plates of different specifications can be replaced according to needs, thereby facilitating the clamping and fixing of pipeline valves of different sizes and shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural diagram of the utility model;

[0023] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the placement unit structure of the present utility model;

[0025] Figure 4 This is a schematic diagram of the partial structure of the clamping unit of the present utility model;

[0026] Figure 5 For the utility model Figure 4 A magnified schematic diagram of .

[0027] In the figure: 1. workbench; 2. placement unit; 21. drive motor; 22. placement table; 221. gear teeth; 23. threaded rod; 24. movable plate; 25. arc-shaped limit plate; 26. fixed plate; 27. pneumatic cylinder; 28. limit block; 3. clamping unit; 31. hydraulic cylinder; 32. limit slide; 33. movable table; 34. limit guide rail; 35. lifting plate; 36. fixing bolt; 37. mounting plate; 38. arc-shaped clamping plate. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below with reference to the embodiments:

[0029] Example 1

[0030] like Figure 1-5As shown, the utility model provides a fixing device for pipeline valve maintenance, including a workbench 1; a placement unit 2 arranged on the outer surface of the workbench 1 for placing the valve; and a clamping unit 3 arranged on the outer surface of the workbench 1 for clamping, the placement unit 2 includes a placement component arranged on the outer surface of the workbench 1 and a limit component arranged on the outer surface of the workbench 1, the clamping unit 3 includes an adjustment component arranged on the outer surface of the workbench 1 and a clamping component arranged on the outer surface of the adjustment component, the placement component includes a drive motor 21, the drive motor 2 The upper surface of 1 is detachably connected to the outer surface of the workbench 1, the driving end of the driving motor 21 is detachably connected to the placement table 22, the bottom surface of the placement table 22 is fixedly connected to the gear teeth 221, the bottom surface of the placement table 22 is rotatably connected to the limiting guide wheel detachably connected to the upper surface of the workbench 1, the inner wall of the placement table 22 is rotatably connected to the threaded rod 23, the outer surface of the threaded rod 23 is threadedly connected to the moving plate 24, one side of the moving plate 24 is fixedly connected to the arc-shaped limiting plate 25, and the outer surface of the moving plate 24 is slidably connected to the inner wall of the placement table 22 The limiting assembly includes a fixing plate 26, the bottom surface of the fixing plate 26 is fixedly connected to the upper surface of the workbench 1, and one side of the fixing plate 26 is detachably connected to a pneumatic cylinder 27. The telescopic end of the pneumatic cylinder 27 is detachably connected to a limiting block 28. The outer surface of the limiting block 28 is movably engaged with the outer surface of the gear teeth 221. When using the fixing device for pipeline valve maintenance, first rotate the threaded rod 23 according to the size of the valve to drive the movable plate 24 to rotate, thereby adjusting the position of the arc-shaped limiting plate 25, and then conveniently placing the valve on the placement table 22. The center position of the valve is finally limited by the clamping unit 3. When the angle of the valve needs to be adjusted, the clamping limit of the clamping unit 3 can be released, and then the pneumatic cylinder 27 is started to drive the limit block 28 to move, so that the placement table 22 can rotate freely. Finally, the drive motor 21 is started to drive the placement table 22 to rotate, thereby adjusting the angle of the pipeline valve. After adjusting to the appropriate position, the pneumatic cylinder 27 and the limit block 28 are used in conjunction with the gear teeth 221 to lock the angle of the placement table 22, thereby preventing the valve from rotating during maintenance.

[0031] Example 2

[0032] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the adjustment component includes a hydraulic cylinder 31, one side of the hydraulic cylinder 31 is detachably connected to the outer surface of the workbench 1, the telescopic end of the hydraulic cylinder 31 is detachably connected to the moving platform 33, the inner wall of the moving platform 33 is slidably connected to the limiting slide 32, and the two ends of the limiting slide 32 are detachably connected to the inner wall surface of the workbench 1, the clamping component includes a limiting guide rail 34, the bottom surface of the limiting guide rail 34 is fixedly connected to the upper surface of the moving platform 33, the inner wall of the limiting guide rail 34 is slidably connected to the lifting plate 35, the inner wall of the lifting plate 35 is threadedly connected to a fixing bolt 36 that is movably engaged with the outer surface of the limiting guide rail 34, and the outer surface of the lifting plate 35 is fixedly connected to the mounting Plate 37, the other end of the mounting plate 37 is detachably connected to an arc-shaped clamping plate 38. When it is necessary to assist in fixing the pipeline valve, the height of the arc-shaped clamping plate 38 can be adjusted according to the size and shape of the pipeline. At the same time, the arc-shaped clamping plates 38 of different specifications can be replaced according to needs, thereby facilitating the limiting and fixing of the pipeline valve. When adjusting the height of the arc-shaped clamping plate 38, it is only necessary to rotate the fixing bolt 36 so that the lifting plate 35 slides under the limit of the limit guide rail 34, so that the height of the arc-shaped clamping plate 38 can be conveniently adjusted. After adjusting to the appropriate position, the hydraulic cylinder 31 can be started, and the telescopic end of the hydraulic cylinder 31 drives the moving platform 33 to move in the horizontal direction under the limit of the limit slide rod 32, thereby assisting in clamping and fixing the pipeline valve.

[0033] The following is a detailed description of the working principle of the fixture used for pipeline valve maintenance.

[0034] like Figure 1-5As shown, when using the fixing device for pipeline valve maintenance, first rotate the threaded rod 23 according to the size of the valve to drive the movable plate 24 to rotate, thereby adjusting the position of the arc-shaped limit plate 25, and then conveniently placing the valve in the center position of the placement table 22, and then adjust the height of the arc-shaped clamping plate 38 according to the size and shape of the pipeline. At the same time, the arc-shaped clamping plates 38 of different specifications can be replaced according to needs, thereby facilitating the limit fixation of the pipeline valve. When adjusting the height of the arc-shaped clamping plate 38, it is only necessary to rotate the fixing bolt 36 so that the lifting plate 35 slides under the limit of the limit guide rail 34, and the height of the arc-shaped clamping plate 38 can be conveniently adjusted. After it is adjusted to the appropriate position, it can be By starting the hydraulic cylinder 31, the telescopic end of the hydraulic cylinder 31 drives the moving platform 33 to move in the horizontal direction under the limit of the limit slide 32, thereby assisting in clamping and fixing the pipeline valve. If the angle of the valve needs to be adjusted, the clamping limit of the clamping unit 3 can be released, and then the pneumatic cylinder 27 is started to drive the limit block 28 to move, thereby allowing the placement platform 22 to rotate freely. Finally, the drive motor 21 is started to drive the placement platform 22 to rotate, thereby adjusting the angle of the pipeline valve. After adjusting to the appropriate position, the pneumatic cylinder 27 and the limit block 28 are used in conjunction with the gear teeth 221 to lock the angle of the placement platform 22, thereby preventing the valve from rotating during maintenance.

[0035] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A fixing device for pipeline valve maintenance, suitable for fixing valves during pipeline valve maintenance, comprising a workbench (1); A placement unit (2) provided on the outer surface of the workbench (1) for placing a valve; and a clamping unit (3) provided on the outer surface of the workbench (1) for clamping, characterized in that: The placement unit (2) comprises a placement component arranged on the outer surface of the workbench (1) and a limit component arranged on the outer surface of the workbench (1); the clamping unit (3) comprises an adjustment component arranged on the outer surface of the workbench (1) and a clamping component arranged on the outer surface of the adjustment component.

2. A fixing device for pipeline valve maintenance according to claim 1, characterized in that: The placement assembly includes a drive motor (21), the upper surface of the drive motor (21) is detachably connected to the outer surface of the workbench (1), the driving end of the drive motor (21) is detachably connected to the placement table (22), the bottom surface of the placement table (22) is fixedly connected to gear teeth (221), and the bottom surface of the placement table (22) is rotatably connected to a limiting guide wheel detachably connected to the upper surface of the workbench (1).

3. A fixing device for pipeline valve maintenance according to claim 2, characterized in that: The inner wall of the placement platform (22) is rotatably connected to a threaded rod (23), the outer surface of the threaded rod (23) is threadedly connected to a movable plate (24), one side of the movable plate (24) is fixedly connected to an arc-shaped limiting plate (25), and the outer surface of the movable plate (24) is slidably connected to the inner wall of the placement platform (22).

4. A fixing device for pipeline valve maintenance according to claim 3, characterized in that: The limiting assembly includes a fixing plate (26), the bottom surface of the fixing plate (26) is fixedly connected to the upper surface of the workbench (1), one side of the fixing plate (26) is detachably connected to a pneumatic cylinder (27), the telescopic end of the pneumatic cylinder (27) is detachably connected to a limiting block (28), and the outer surface of the limiting block (28) is movably engaged with the outer surface of the gear teeth (221).

5. The fixing device for pipeline valve maintenance according to claim 1, characterized in that: The adjustment assembly includes a hydraulic cylinder (31), one side of the hydraulic cylinder (31) is detachably connected to the outer surface of the workbench (1), the telescopic end of the hydraulic cylinder (31) is detachably connected to the moving platform (33), the inner wall of the moving platform (33) is slidably connected to a limiting slide rod (32), and both ends of the limiting slide rod (32) are detachably connected to the inner wall surface of the workbench (1).

6. A fixing device for pipeline valve maintenance according to claim 5, characterized in that: The clamping assembly includes a limiting guide rail (34), the bottom surface of the limiting guide rail (34) is fixedly connected to the upper surface of the movable platform (33), the inner wall of the limiting guide rail (34) is slidably connected to a lifting plate (35), and the inner wall of the lifting plate (35) is threadedly connected to a fixing bolt (36) that is movably engaged with the outer surface of the limiting guide rail (34).

7. A fixing device for pipeline valve maintenance according to claim 6, characterized in that: The outer surface of the lifting plate (35) is fixedly connected to a mounting plate (37), and the other end of the mounting plate (37) is detachably connected to an arc-shaped clamping plate (38).

Citation Information

Patent Citations

  • Fixing device for valve maintenance

    CN220197472U