Full-automatic umbrella strap hole ironing machine
Through the design of a fully automatic umbrella strap hot punching machine, two sets of hot punching components and a cylinder-driven hot punching table, upper pressure plate and electric soldering iron are used to achieve automatic positioning and efficient hot punching of the umbrella strap, solving the problem of complex and inefficient manual hot punching and improving the processing efficiency and pass rate of the umbrella strap.
Patent Information
- Application Number
- CN202422725452.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The iron hole punching process for umbrella iron buckles and straps is complex, with inaccurate positioning and low efficiency. It is affected by the workers' proficiency and it is difficult to improve processing efficiency.
A fully automatic umbrella strap perforation machine is designed. Two sets of hot material assemblies are set at the output end of the feeding assembly. The two sets of hot material assemblies are used to simultaneously position and hot-dip the ends of the umbrella strap. The hot material table, upper pressure plate and electric soldering iron driven by the tensioning pressure rod and cylinder are used to clamp and hot-dip the umbrella strap.
The system realizes the automatic positioning and efficient processing of the hot holes in umbrella straps, improves the processing efficiency, reduces manual operations and increases the hot hole qualification rate.
Smart Images

Figure CN223407072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of umbrella processing equipment, in particular to a full-automatic umbrella strap perforation machine. Background Art
[0002] At present, the iron buckle straps of umbrellas need to be cut manually according to fixed lengths. The two ends are folded in half according to fixed lengths into a single layer or double layer, and then holes are ironed on a heating electric soldering iron fixed on the work surface. After the holes are ironed, they are pinched together by hand.
[0003] The manual perforation process is relatively complicated and the working environment is harsh due to high temperature and high heat. Manual perforation is not conducive to locating the perforation points, the perforation qualification rate is low, and the processing efficiency is affected by the workers' proficiency, which is not conducive to improving the efficiency of the perforation processing of umbrella straps.
[0004] Based on this, the utility model designs a fully automatic umbrella strap ironing machine to solve the problem. Utility Model Content
[0005] The purpose of the utility model is to provide a fully automatic umbrella strap ironing machine to solve the above technical problems.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic umbrella strap ironing machine, which arranges two groups of ironing components at the output end of the feeding component, and the two groups of ironing components are arranged along the extension direction of the feeding component, so that the umbrella strap moving along the feeding component can pass through the two groups of ironing components in sequence, and the two groups of ironing components are used to iron holes at both ends of the umbrella strap at the same time, and the ironing components are used to simultaneously position and iron holes at both ends of the umbrella strap, which is beneficial to improving the processing efficiency of the umbrella strap.
[0007] By adopting the above technical solution, the tensioning rod is arranged between the two groups of hot material components, and the two groups of hot material components are symmetrically arranged about the tensioning rod. After the two groups of hot material components complete the positioning and fixing of the two ends of the umbrella strap respectively, the tensioning rod is pressed down and abuts against the middle part of the umbrella strap, driving the middle part of the umbrella strap to bend downward, making the umbrella strap taut, which is conducive to ensuring that the umbrella strap is flat and convenient for hot punching.
[0008] By adopting this technical solution, the ironing table, upper pressing plate, and electric soldering iron are all driven vertically by a pneumatic cylinder. Once the umbrella strap passes between the ironing table and the upper pressing plate, the table and the upper pressing plate move toward each other, clamping and securing the strap, facilitating the positioning of the perforations. Once secured, the electric soldering iron moves downward to contact the strap, thereby perforating the strap.
[0009] By adopting the above technical solution, the feeding wheel rotates counterclockwise to allow the umbrella strap to enter the umbrella strap detection sensor to detect whether there is a defective umbrella strap. After entering the tension detection sensor to detect the tension, the umbrella strap reaches the electric feeding wheel, and the quality of the umbrella strap is checked during the umbrella strap loading process.
[0010] By adopting the above technical solution, the drawstring assembly is arranged between the loading assembly and the hot material assembly. The two groups of clamps in the two groups of drawstring assemblies are fixedly connected to each other to ensure that the spacing between the two groups of clamps is consistent. The clamps are used to clamp and fix the umbrella strap. After the fixation is completed, the drawstring assembly slides on the base along the extension direction of the loading assembly, driving the umbrella strap to move, which is conducive to moving the umbrella strap into the hot material assembly.
[0011] By adopting the above technical solution, the umbrella strap cutter is driven to move by the cutter cylinder. After the hot material component completes the fixing of the umbrella strap, the umbrella strap cutter is used to cut the umbrella strap to separate a certain length of umbrella strap from the umbrella strap material roll.
[0012] By adopting the above technical solution, the lower hopper is set at the output end of the hot material component. After the hot holes in the umbrella strap are completed, the cylinder controls the lower hopper door to open and the processed umbrella strap falls through the lower hopper and into the storage device.
[0013] Compared with the existing technology, the beneficial effect of the present invention is that the present invention arranges two sets of hot material components in parallel, and simultaneously positions and hot materials at both ends of the umbrella strap, thereby reducing manual operations and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a side view of the overall structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the lower hopper structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the hot material component of the utility model.
[0019] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0020] 1-base, 11-lower hopper, 2-loading assembly, 21-straightening wheel, 22-feeding wheel, 23-umbrella strap detection sensor, 24-tension detection sensor, 3-hot material assembly, 31-tensioning pressure rod, 32-hot material table, 33-upper pressure plate, 34-electric soldering iron, 35-umbrella strap cutter, 36-air blowing cooling device, 4-pull strap assembly, 41-clamp. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.
[0022] Combine Figure 1-4 :
[0023] A fully automatic umbrella strap perforating machine includes a base 1, on which is disposed a feed assembly 2 and multiple sets of perforating assemblies 3. The perforating assemblies 3 are disposed at the output end of the feed assembly 2. The multiple sets of perforating assemblies 3 are arranged in two groups, the two groups being arranged along the feed assembly 2, and the two groups of perforating assemblies 3 respectively perforate symmetrically at the ends of the umbrella strap. By arranging the two sets of perforating assemblies at the output end of the feed assembly and extending along the feed assembly, the umbrella strap moving along the feed assembly can pass through the two sets of perforating assemblies in sequence, and the two sets of perforating assemblies are used to simultaneously perforate the ends of the umbrella strap. The perforations at both ends of the umbrella strap are also positioned and perforated by the perforating assemblies, thereby improving the efficiency of umbrella strap processing.
[0024] A tensioning rod 31 is provided between the two sets of hot material components 3. The tensioning rod 31 moves vertically longitudinally, and the lower pressing surface of the tensioning rod 31 is arranged in an arc shape. The two sets of hot material components 3 are symmetrically arranged on either side of the tensioning rod 31. The hot material components 3 include a hot material platform 32, an upper pressure plate 33, and an electric soldering iron 34. The hot material platform 32, the upper pressure plate 33, and the electric soldering iron 34 are slidably arranged within the hot material components 3. The hot material platform 32, the upper pressure plate 33, and the electric soldering iron 34 are driven by a cylinder. The electric soldering iron 34 is located on the upper side of the hot material platform 32, and the upper pressure plate 33 is located between the electric soldering iron 34 and the hot material platform 32. The tensioning rod is located between the two sets of hot material components, and the two sets of hot material components are arranged symmetrically about the tensioning rod. After the two sets of hot material components have completed the positioning and fixing of the umbrella strap at both ends, the tensioning rod is pressed down to abut and match the middle of the umbrella strap, causing the middle of the umbrella strap to bend downward, making the umbrella strap taut, which helps to ensure the umbrella strap is flat and facilitates the perforation. The hot material table, upper pressure plate, and electric soldering iron are all driven vertically by cylinders. After the umbrella strap passes between the hot material table and the upper pressure plate, the hot material table and the upper pressure plate move toward each other to clamp and fix the umbrella strap, which helps to locate the perforation. After the fixation is completed, the electric soldering iron moves down to contact the umbrella strap, thereby perforating the umbrella strap.
[0025] The loading assembly 2 includes a feeding wheel 21 and an electric feeding wheel 22. The feeding wheel 21 is located on the side of the electric feeding wheel 22 away from the scalding assembly 3. A strap detection sensor 23 and a tension detection sensor 24 are installed between the feeding wheel 21 and the electric feeding wheel 22. The feeding wheel rotates counterclockwise to allow the umbrella strap to enter the umbrella strap detection sensor to detect whether there is any defective umbrella strap. After entering the tension detection sensor to detect the tension, the umbrella strap reaches the electric feeding wheel, and the quality of the umbrella strap is checked during the loading process.
[0026] A drawstring assembly 4 is provided between the loading assembly 2 and the hot material assembly 3. The drawstring assembly 4 comprises two sets of clamps 41, which are fixedly connected to each other by a connecting rod. The two sets of clamps 41 slide and match with the base 1. The drawstring assembly is provided between the loading assembly and the hot material assembly. The two sets of clamps in the two drawstring assemblies are fixedly connected to each other to ensure that the spacing between the two sets of clamps is consistent. The clamps are used to clamp and fix the umbrella strap. After the fixing is completed, the drawstring assembly slides on the base along the extension direction of the loading assembly, driving the umbrella strap to move, which is conducive to moving the umbrella strap into the hot material assembly.
[0027] The scalding assembly 3 is equipped with a strap cutter 35, which is located on the side of the scalding assembly 3 near the loading assembly 2. The strap cutter 35 is driven by a cutter cylinder. The cutter cylinder drives the strap cutter to move. After the scalding assembly has fixed the umbrella strap, the strap cutter is used to cut the umbrella strap to a certain length from the umbrella strap roll.
[0028] A lower hopper 11 is located within the base 1 and is located at the end of the scalding assembly 3 away from the loading assembly 2. The lower hopper 11 has a pneumatic cylinder that controls the opening and closing of the hopper door. The lower hopper is located at the output end of the scalding assembly. Once the perforations in the ribbon are complete, the pneumatic cylinder controls the lower hopper door to open, allowing the finished ribbon to fall through the hopper and into the storage device.
[0029] Specific application examples of this utility model:
[0030] By setting two groups of hot material components at the output end of the feeding component, the two groups of hot material components are set along the extension direction of the feeding component, so that the umbrella strap moving along the feeding component can pass through the two groups of hot material components in sequence, and the two groups of hot material components are used to simultaneously perform hot holes on the head and tail ends of the umbrella strap. The hot material components are used to simultaneously position and hot holes on both ends of the umbrella strap, which is beneficial to improving the processing efficiency of the umbrella strap.
[0031] The tensioning rod is arranged between the two groups of hot material components, and the two groups of hot material components are symmetrically arranged about the tensioning rod. After the two groups of hot material components respectively complete the positioning and fixing of the head and tail ends of the umbrella strap, the tensioning rod is pressed down and abuts against the middle part of the umbrella strap, driving the middle part of the umbrella strap to bend downward, making the umbrella strap taut, which is conducive to ensuring that the umbrella strap is flat and convenient for hot punching.
[0032] The ironing table, upper platen, and soldering iron are all driven vertically by a pneumatic cylinder. Once the ribbon passes between the ironing table and the upper platen, they move toward each other, clamping the ribbon and securing it. This helps position the perforations. Once secured, the soldering iron moves downward to contact the ribbon, creating perforations.
[0033] The feeding wheel rotates counterclockwise to allow the umbrella belt to enter the umbrella belt detection sensor to detect whether there is a defective umbrella belt. After entering the tension detection sensor to detect the tension, the umbrella belt reaches the electric feeding wheel. The quality of the umbrella belt is checked during the umbrella belt feeding process.
[0034] The drawstring assembly is arranged between the loading assembly and the hot material assembly. The two sets of clamps in the two sets of drawstring assemblies are fixedly connected to each other to ensure that the spacing between the two sets of clamps is consistent. The clamps are used to clamp and fix the umbrella strap. After the fixation is completed, the drawstring assembly slides on the base along the extension direction of the loading assembly, driving the umbrella strap to move, which is conducive to moving the umbrella strap into the hot material assembly.
[0035] The umbrella strap cutter is driven by the cutter cylinder to move. After the hot material assembly completes the fixing of the umbrella strap, the umbrella strap cutter is used to cut the umbrella strap to separate a certain length of umbrella strap from the umbrella strap material roll.
[0036] The lower hopper is set at the output end of the hot material component. When the hot holes of the umbrella belt are completed, the cylinder controls the lower hopper door to open and the processed umbrella belt falls through the lower hopper and enters the storage device.
[0037] In the description of the utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0038] In the utility model, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0039] Although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A fully automatic umbrella strap perforation machine, comprising a base (1), characterized in that: The base (1) is provided with a feeding component (2) and multiple groups of hot material components (3). The hot material components (3) are arranged at the output end of the feeding component (2). The multiple groups of hot material components (3) are arranged in two groups. The two groups of hot material components (3) are arranged along the feeding component (2). The two groups of hot material components (3) respectively perform hot holes on the symmetrical ends of the umbrella belt.
2. The fully automatic umbrella strap perforation machine according to claim 1, characterized in that: A tensioning rod (31) is provided between the two groups of the hot material components (3). The tensioning rod (31) moves vertically in the longitudinal direction. The lower pressing surface of the tensioning rod (31) is arranged in an arc shape. The two groups of the hot material components (3) are symmetrically arranged on both sides of the tensioning rod (31).
3. The fully automatic umbrella strap perforation machine according to claim 2, characterized in that: The hot material assembly (3) includes a hot material table (32), an upper pressing plate (33) and an electric soldering iron (34); the hot material table (32), the upper pressing plate (33) and the electric soldering iron (34) are slidably arranged in the hot material assembly (3); the hot material table (32), the upper pressing plate (33) and the electric soldering iron (34) are driven by a cylinder; the electric soldering iron (34) is arranged on the upper side of the hot material table (32); and the upper pressing plate (33) is arranged between the electric soldering iron (34) and the hot material table (32).
4. The fully automatic umbrella strap perforation machine according to claim 1, characterized in that: The feeding assembly (2) comprises a feeding wheel (21) and an electric feeding wheel (22); the feeding wheel (21) is arranged on a side of the electric feeding wheel (22) away from the hot material assembly (3); and an umbrella strap detection sensor (23) and a tension detection sensor (24) are provided between the feeding wheel (21) and the electric feeding wheel (22).
5. The fully automatic umbrella strap perforation machine according to claim 1, characterized in that: A drawstring assembly (4) is provided between the feeding assembly (2) and the hot material assembly (3), and the drawstring assembly (4) includes two groups of clamps (41). The two groups of clamps (41) are fixedly connected to each other through a connecting rod. A cylinder is provided on the base (1), and the clamps (41) are driven by the cylinder to move horizontally on the base (1). The moving direction of the clamps (41) is from the feeding assembly (2) to the hot material assembly (3) and back and forth.
6. The fully automatic umbrella strap perforation machine according to claim 1, characterized in that: An umbrella strap cutter (35) is provided in the scalding component (3), and the umbrella strap cutter (35) is provided on a side of the scalding component (3) close to the feeding component (2). The umbrella strap cutter (35) is driven by a cutter cylinder.
7. The fully automatic umbrella strap perforation machine according to claim 1, characterized in that: A lower hopper (11) is provided in the base (1), and the lower hopper (11) is provided at one end of the scalding component (3) away from the loading component (2). The lower hopper (11) controls the opening and closing of a hopper door through a cylinder.