PCB (Printed Circuit Board) splitting device
The PCB board burrs are removed by combining a scraping cover plate and a dry ice nozzle. Combined with the cylinder push rod linkage mechanism, the problems of uneven cutting and burrs in the existing technology are solved, and an efficient PCB board separation process is achieved, ensuring product quality and production efficiency.
Patent Information
- Application Number
- CN202422710933.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-07
Smart Images

Figure CN223407089U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of PCB board processing equipment, in particular to a PCB board separating device. Background Art
[0002] PCBs are one of the core components of modern electronic products, playing a vital role in circuit connection and signal transmission. Cutting is an essential step in the PCB production process. To improve production efficiency, PCBs are typically produced in panels during the SMT process. Later in the SMT process, PCB panels need to be depaneled—cutting the panels into individual units for subsequent assembly and testing.
[0003] Currently, PCB depaneling is primarily accomplished through direct cutting, but existing depaneling equipment suffers from several significant drawbacks. First, for complex board shapes, existing cutting methods may not fully meet precision and shape requirements, resulting in uneven edges or unnecessary damage. More directly, physical impact during the cutting process can cause burrs on the PCB after cutting. These burrs not only affect the PCB's appearance but can also interfere with subsequent assembly and testing, and even damage electronic components. This burr problem is particularly severe for thicker PCBs, especially if the cutting equipment's rotational speed is not high enough. Utility Model Content
[0004] In order to overcome the disadvantage of burrs after cutting and separating boards, the utility model provides a PCB board separating device capable of removing burrs.
[0005] A PCB board separating device includes a support base, a support frame, a splitter, a fixed block, a cutting plate, a conveying assembly, a motor, a lifter, a burr-scraping cover plate, a support plate, an elastic column, an embrittlement assembly and a leveling assembly. The support base is connected to the support base, the support frame is equipped with a splitter, the support base is connected to the fixed block, the cutting plate is connected to the fixed block, the support base is equipped with a motor, the support base is provided with a conveying assembly, one end of the conveying assembly is connected to the output shaft of the motor, the conveying assembly is located at the rear end bottom of the cutting plate, the support frame is equipped with a lifter, the lifter is connected to the burr-scraping cover plate, the support base is connected to the support plate, the support base is connected to the elastic column, the elastic column is located between two support plates, the support base is provided with an embrittlement assembly for hardening burrs on the PCB board, and the fixed block is provided with a leveling assembly for leveling the PCB board.
[0006] More preferably, the embrittlement component includes a mounting seat, a cooling bag, a feed pipe, a diversion box and a dry ice nozzle. The mounting seat is connected to the support frame, the cooling bag is placed in the mounting seat, the support frame is connected to the diversion box, one end of the feed pipe is connected to the cooling bag, and the other end is connected to the diversion box. Multiple dry ice nozzles are connected to the diversion box, and the dry ice nozzles are facing the conveying component.
[0007] More preferably, the leveling assembly includes a cylinder, a push rod, a fixed plate, a rocker arm, a sliding rod and a push plate, the splitter includes a cutting blade and a placement plate at the bottom, the cutting blade is slidably connected to the placement plate, the fixed block is mounted with a cylinder, the piston rod of the cylinder is connected to the push rod, the sliding rod is slidably connected to the placement plate at the bottom of the splitter, the fixed plate is connected to the fixed block, the middle of the rocker arm is rotatably connected to the fixed plate, one end is rotatably connected to the push rod, and the other end is rotatably connected to the sliding rod, the parts of the multiple sliding rods passing through the placement plate are commonly connected to the push plate, and the push plate is slidably connected to the top surface of the conveying assembly.
[0008] More preferably, it further comprises a lighting lamp, and a plurality of lighting lamps are installed on the support frame.
[0009] More preferably, it further includes a material guide hopper, a through hole is opened on the top surface of the support seat, and is located on the side of the support plate, and the material guide hopper is connected to the through hole.
[0010] More preferably, anti-collision blocks are further included, and anti-collision blocks are connected to the top corners of the support seat.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. The scraping edge cover connected by the lifter can accurately contact and scrape the burrs on the edge of the PCB board, thereby effectively cleaning the burrs on the edge of the PCB board.
[0013] 2. Through the dispersed dry ice nozzle, the PCB board burrs are hardened, thereby improving the efficiency and quality of scraping the burrs on the cover.
[0014] 3. Through the linkage mechanism of cylinder, push rod, rocker arm, sliding rod and push plate, it ensures that each PCB board can be accurately placed on the support plate, realizing the smooth transportation and precise positioning of the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a three-dimensional structural diagram of the lifter, scraping edge cover plate and support plate of the utility model.
[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the cooling bag, feeding pipe and storage box of the utility model.
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the push rod, rocker arm and sliding rod of the utility model.
[0019] The meanings of the reference numerals in the figure are: 1. Support base, 2. Support frame, 3. Splitter, 4. Fixed block, 5. Cutting plate, 6. Conveying assembly, 7. Motor, 8. Lifter, 9. Scraping cover plate, 10. Support plate, 11. Elastic column, 12. Mounting seat, 13. Cooling bag, 14. Feed pipe, 15. Diverter box, 16. Dry ice nozzle, 17. Guide hopper, 18. Cylinder, 19. Push rod, 20. Fixed plate, 21. Rocker arm, 22. Sliding rod, 23. Push plate, 24. Lighting, 25. Anti-collision block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Embodiment: A PCB board separation device, such as Figures 1-4 As shown, it includes a support base 1, a support frame 2, a splitter 3, a fixed block 4, a cutting plate 5, a conveying component 6, a motor 7, a lifter 8, a scraping edge cover 9, a support plate 10, an elastic column 11, an embrittlement component and a leveling component. The support base 1 is connected to the support frame 2, and the splitter 3 is installed on the support frame 2. The splitter 3 includes a cutting blade and a placement plate at the bottom. The cutting blade is slidably connected to the placement plate to cut the entire PCB board from front to back, so that the burrs on the PCB board are located on the front and back sides. The support base 1 is connected to the fixed block 4, and the fixed block 4 is connected to a cutting plate 5, a motor 7 is installed on the support base 1, a conveying assembly 6 is provided on the support base 1, one end of the conveying assembly 6 is connected to the output shaft of the motor 7, the conveying assembly 6 is located at the bottom of the rear end of the cutting plate 5, a lifter 8 is installed on the support frame 2, a scraping edge cover 9 is connected to the lifter 8, a support plate 10 is connected to the support base 1, an elastic column 11 is connected to the support base 1, the elastic column 11 is located between the two support plates 10, a brittle component for hardening burrs on the PCB board is provided on the support frame 2, and a leveling component for leveling the PCB board is provided on the fixed block 4.
[0022] like Figure 2 and Figure 3As shown, the embrittlement component includes a mounting seat 12, a cooling bag 13, a feed pipe 14, a diversion box 15 and a dry ice nozzle 16. The mounting seat 12 is connected to the support frame 2, and the cooling bag 13 is placed in the mounting seat 12. The diversion box 15 is connected to the support frame 2. One end of the feed pipe 14 is connected to the cooling bag 13, and the other end is connected to the diversion box 15. Multiple dry ice nozzles 16 are connected to the diversion box 15, and the dry ice nozzles 16 are facing the conveying component 6.
[0023] like Figure 4 As shown, the leveling assembly includes a cylinder 18, a push rod 19, a fixed plate 20, a rocker arm 21, a sliding rod 22 and a push plate 23. The cylinder 18 is installed on the fixed block 4, and the piston rod of the cylinder 18 is connected to the push rod 19. The sliding rod 22 is slidably connected to the placement plate at the bottom of the splitter 3. The fixed plate 20 is connected to the fixed block 4. The rocker arm 21 is rotatably connected to the fixed plate 20 in the middle, one end is rotatably connected to the push rod 19, and the other end is rotatably connected to the sliding rod 22. The parts of multiple sliding rods 22 passing through the placement plate are commonly connected to the push plate 23, and the push plate 23 is slidably connected to the top surface of the conveying assembly 6.
[0024] When the PCB board is transported to a certain position by the conveying assembly 6, it is separated from the conveying assembly 6 and falls on the support plate 10 and the elastic column 11, and the motor 7 stops working. The lifter 8 is then started, thereby pushing the scraping edge cover plate 9 to move downward. The scraping edge cover plate 9 contacts the PCB board on the support plate 10. The burrs on the edge of the PCB board are cleaned by squeezing the scraping edge cover plate 9 and the support plate 10. When the scraping edge cover plate 9 squeezes the PCB board, the elastic column 11 can buffer the middle part to protect the PCB board. When the lifter 8 drives the scraping edge cover plate 9 to rise, the motor 7 is started, driving the new PCB board to move onto the support plate 10, pushing out the previous PCB board, and the motor 7 and the lifter 8 cooperate to complete the deburring work one by one.
[0025] When the PCB board falls on the conveying assembly 6, the dry ice ejected from the cooling bag 13 is transported through the feeding pipe 14 and the diverter box 15, and finally ejected through the dry ice nozzle 16 to harden the burrs on the PCB board on the conveying assembly 6, thereby making it smoother to remove the burrs from the cover plate 9 and the support plate 10, and solving the problem of soft extrusion and deformation of the burrs.
[0026] When the PCB board falls on the conveying assembly 6, the cylinder 18 pushes the push rod 19 to move, and the push rod 19 drives the rocker arm 21 to rotate. The other end of the rocker arm 21 pushes the push plate 23 to move through the sliding rod 22, thereby pushing the PCB board. The distance pushed by the push plate 23 is equal to the distance between the support plate 10 and the fixed block 4. Therefore, the PCB board that moves smoothly can accurately fall on the two support plates 10, and the burrs generated by cutting at the front and back ends of the PCB board are completely removed. After falling, the tilted PCB board will also be parallel to the two support plates 10 under the action of the push plate 23. The continuous spraying of dry ice by the cooling bag 13 and the reciprocating motion of the cylinder 18 can further ensure the burr removal effect.
[0027] like Figure 4 As shown, it also includes a lighting lamp 24, and a plurality of lighting lamps 24 are installed on the support frame 2.
[0028] The lighting lamp 24 provides sufficient lighting when cutting the PCB board, ensuring a good operating vision.
[0029] like Figure 3 As shown, it also includes a guide hopper 17. A through hole is opened on the top surface of the support base 1, which is located on the side of the support plate 10, and the guide hopper 17 is connected to the through hole.
[0030] The anti-collision block 25 can prevent the staff from making right-angle contact with the surrounding of the support base 1 to avoid injury.
[0031] like Figure 1 As shown, it also includes anti-collision blocks 25, and the top corners of the support base 1 are connected with anti-collision blocks 25.
[0032] The PCB board leaving the support plate 10 falls into the guide hopper 17 and finally falls into the collection box to achieve automatic collection.
[0033] The staff first places the PCB to be cut onto the cutting plate 5, then activates the splitter 3, using the cutting blade to slide within the placement plate to complete the precise separation of the PCB. After separation, the PCB naturally falls onto the conveyor assembly 6. At this time, the motor 7 starts, driving the conveyor assembly 6 to rotate via the output shaft, conveying the PCB backward. When the PCB board breaks away from the conveyor assembly 6 and lands on the support surface formed by the support plate 10 and elastic columns 11, the motor 7 pauses and the lifter 8 starts, pushing the burr-scraping cover plate 9 downward until it contacts the PCB board. The scraping action of the burr-scraping cover plate 9 removes burrs from the edge of the PCB board. During this process, the elastic columns 11 provide a cushion for the middle portion of the PCB board, while the peripheral burrs are removed through contact with the support plate 10. After the lifter 8 resets, the motor 7 restarts, cyclically driving the new PCB board onto the support plate 10 and pushing out the processed PCB board, achieving continuous deburring. At the same time, the dry ice in cooling bladder 13 is delivered to dry ice nozzle 16 via feed pipe 14 and diverter box 15, hardening the PCB board burrs on conveyor assembly 6. This ensures smoother deburring of cover plate 9 and support plate 10, preventing burrs from being squeezed and deformed due to their softness. Furthermore, cylinder 18 propels push rod 19, which, through the transmission of rocker arm 21 and sliding rod 22, pushes push plate 23 to smoothly move the PCB boards, ensuring that each PCB board lands accurately on support plate 10 and that burrs on both the front and rear ends are completely removed.
[0034] Although the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined not only by the appended claims but also by the equivalents of the appended claims.
Claims
1. A PCB board separation device, characterized by comprising: A support seat (1), the support seat (1) is connected to a support frame (2), a splitter (3) is installed on the support frame (2), the support seat (1) is connected to a fixing block (4), and a cutting plate (5) is connected to the fixing block (4); A motor (7) is mounted on the support base (1), and a conveying assembly (6) is provided on the support base (1). One end of the conveying assembly (6) is connected to the output shaft of the motor (7), and the conveying assembly (6) is located at the bottom of the rear end of the cutting plate (5): The support frame (2) is provided with a lifter (8), the lifter (8) is connected to a scraping edge cover plate (9), the support seat (1) is connected to a support plate (10), the support seat (1) is connected to an elastic column (11), and the elastic column (11) is located between the two support plates (10): The support frame (2) is provided with a brittle component for hardening burrs on the PCB board, and the fixed block (4) is provided with a leveling component for leveling the PCB board.
2. A PCB board separation device according to claim 1, characterized in that: The embrittlement component includes: a feed pipe (14); a mounting seat (12) is connected to the support frame (2); a cooling bag (13) is placed in the mounting seat (12); a diversion box (15) is connected to the support frame (2); one end of the feed pipe (14) is connected to the cooling bag (13); the other end is connected to the diversion box (15); a plurality of dry ice nozzles (16) are connected to the diversion box (15); and the dry ice nozzles (16) are directed toward the conveying component (6).
3. A PCB board separation device according to claim 2, characterized in that: The leveling assembly includes: a fixed plate (20), a rocker arm (21) and a sliding rod (22). The splitter (3) includes a cutting blade and a placement plate at the bottom. The cutting blade is slidably connected to the placement plate. A cylinder (18) is installed on the fixed block (4). The piston rod of the cylinder (18) is connected to a push rod (19). The sliding rod (22) is slidably connected to the placement plate at the bottom of the splitter (3). The fixed plate (20) is connected to the fixed block (4). The middle of the rocker arm (21) is rotatably connected to the fixed plate (20), one end is rotatably connected to the push rod (19), and the other end is rotatably connected to the sliding rod (22). The parts of multiple sliding rods (22) passing through the placement plate are commonly connected to a push plate (23), and the push plate (23) is slidably connected to the top surface of the conveying assembly (6).
4. A PCB board separation device according to claim 3, characterized in that: It also includes lighting lamps (24), and a plurality of lighting lamps (24) are installed on the support frame (2).
5. A PCB board separation device according to claim 4, characterized in that: It also includes a guide hopper (17), a through hole is opened on the top surface of the support seat (1), the through hole is located on the side of the support plate (10), and the guide hopper (17) is connected to the through hole.
6. A PCB board separation device according to claim 5, characterized in that: It also includes anti-collision blocks (25), and the anti-collision blocks (25) are connected to the top corners of the support seat (1).