Multi-station card punching machine
By designing the feeding and loading mechanism of the multi-station card punching machine, automatic and continuous loading of card materials is achieved, solving the problem of low production efficiency caused by manual loading and improving production efficiency and stability.
Patent Information
- Application Number
- CN202422947640.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing card punching machines mostly use manual loading, which limits production speed and stability, affecting production efficiency.
A multi-station card punching machine is designed, which adopts a feeding mechanism, a loading mechanism and a suction mechanism to realize automatic continuous loading. It includes a feeding box, a loading box, a suction mechanism, a feeding mechanism and a control device. Through the coordinated work of components such as a motor, a hydraulic cylinder, a threaded rod, a threaded sleeve, a push rod, and a suction cup, automatic transportation and positioning of card materials are realized.
It improves the production efficiency of the card punching machine, realizes automatic and continuous loading of card materials, reduces manual intervention, and improves production stability and efficiency.
Smart Images

Figure CN223407094U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of card punching machines, in particular to a multi-station card punching machine. Background Art
[0002] A card punching machine is a special tool for making business cards, PVC ID cards and other cards. It can cut and shape plastic-sealed business cards and PVC materials in one go, with right angles and rounded corners. During the card punching process, the laminated or coated card needs to be placed in the punching position, and then the card is punched using a punching device. However, most existing card punching machines use manual loading, which greatly limits production speed and stability, affecting production efficiency.
[0003] Therefore, those skilled in the art provide a multi-station card punching machine to solve the problems raised in the above background technology. Utility Model Content
[0004] In order to improve the problem of limited card punching efficiency caused by traditional manual loading, the utility model provides a multi-station card punching machine.
[0005] The utility model provides a multi-station card punching machine, which adopts the following technical solutions:
[0006] A multi-station card punching machine comprises a card punching machine body, a feeding mechanism is provided on the right side of the card punching machine body, the feeding mechanism comprises a feeding box fixedly connected to the right side of the card punching machine body, a first motor is fixedly connected to the right side of the inner cavity of the feeding box, an output end of the first motor is fixedly connected to a first threaded rod, a surface of the first threaded rod is threadedly connected to a first threaded sleeve, the front and rear sides of the first threaded sleeve are fixedly connected to an extension plate, a bottom of the extension plate is fixedly connected to a first hydraulic cylinder, and an output end of the first hydraulic cylinder is fixedly connected to a push rod;
[0007] The right side of the card punching machine body is fixedly connected to a feeding mechanism, and the feeding mechanism includes a feeding box fixedly connected to the right side of the card punching machine body, the bottom of the inner cavity of the feeding box is fixedly connected to the second motor, the output end of the second motor is fixedly connected to the second threaded rod, the surface of the second threaded rod is threadedly connected to the second threaded sleeve, the top of the second threaded sleeve is fixedly connected to a push plate, the top of the push plate is fixedly connected to an extension rod, the top of the extension rod is fixedly connected to the feeding plate, the top of the feeding plate is magnetically attracted by an ferromagnet, and the top of the feeding box is fixedly connected to a suction mechanism, and the suction mechanism includes a moving frame fixedly connected to the top of the feeding box, the inner cavity wall of the moving frame is fixedly connected to a slide cylinder, one side of the slide cylinder is fixedly connected to a sliding plate, the top of the sliding plate is fixedly connected to a second hydraulic cylinder, and the output end of the second hydraulic cylinder is fixedly connected to a suction cup.
[0008] By adopting the above technical solution, the material to be stamped can be continuously transported upward through the setting of the feeding mechanism, so that the stamped material can be moved to the bottom of the suction cup for easy absorption. The setting of the suction mechanism can suck the material to be stamped and place it on the top of the feeding box. The setting of the feeding mechanism can push the stamping material toward the stamping device of the card punching machine body.
[0009] Optionally, the front side and the rear side of the top of the feeding box are both provided with a push groove adapted to the push rod, and the inner cavity of the card punching machine body is provided with a control device.
[0010] By adopting the above technical solution, the pushing slot enables the pushing rod to move smoothly left and right.
[0011] Optionally, the front and rear sides of the inner cavity of the feeding box are fixedly connected to auxiliary rods, the surface of the auxiliary rod is slidably connected to an auxiliary block, the side of the extension plate away from the first threaded sleeve is fixedly connected to the auxiliary block, and the right side of the extension plate is fixedly connected to the first ranging sensor.
[0012] By adopting the above technical solution, the auxiliary block can limit the first threaded sleeve to prevent the first threaded sleeve from rotating when moving, and the first distance measuring sensor can detect the moving distance of the extension plate.
[0013] Optionally, a vertical plate is fixedly connected to the front side of the top of the feeding box, a third hydraulic cylinder is fixedly connected to the front side of the vertical plate, and a positioning plate is fixedly connected to the output end of the third hydraulic cylinder.
[0014] By adopting the above technical solution, the third hydraulic cylinder drives the positioning plate to extend, and the punched card material reaches the placement position after contacting the positioning plate.
[0015] Optionally, a partition plate is fixedly connected to the axis of the inner cavity of the loading box, the inner cavity of the partition plate is provided with an entry and exit hole adapted to the extension rod, and the top of the second threaded rod is movably connected to the partition plate through a bearing.
[0016] By adopting the above technical solution, the partition plate can support the top of the second threaded rod, and the inlet and outlet holes can limit the extension rod, indirectly limiting the second threaded sleeve to prevent the second threaded sleeve from rotating when moving.
[0017] Optionally, a scale is provided on the top of the loading plate, a discharge slot is provided on the top of the loading box, and a box door is provided on the right side of the loading box.
[0018] By adopting the above technical solution, the card material can be easily placed when the box door is opened.
[0019] Optionally, a weighing sensor is fixedly connected to the top of the loading plate, the shape of the magnetic magnet is L-shaped, and the number of the magnetic magnets is four.
[0020] By adopting the above technical solution, the weighing sensor can weigh the card material, which is convenient for timely replenishment of the card material.
[0021] Optionally, the number of the slide cylinders is two, a second distance measuring sensor is fixedly connected to the bottom of the suction cup, and a position sensor is fixedly connected to the inner cavity at the axis of the suction cup.
[0022] By adopting the above technical solution, the second distance measuring sensor can detect the distance from the suction cup to the card material, and the position sensor can detect the position information of the suction cup.
[0023] In summary, the present invention has the following beneficial effects:
[0024] 1. The utility model can push the card material placed on the top of the feed box to the punching position of the card punching machine body through the feeding mechanism. The card material to be punched can be stacked on the top of the loading plate through the provided loading mechanism, and the card material can be continuously pushed upward to facilitate suction by the suction cup. The provided suction mechanism can continuously suck the card material on the loading plate and place it on the top of the feed box to facilitate continuous loading.
[0025] 2. The pushing groove in the utility model enables the pushing rod to move smoothly left and right, the auxiliary block can limit the first threaded sleeve to prevent the first threaded sleeve from rotating when moving, the first distance measuring sensor can detect the moving distance of the extension plate, the third hydraulic cylinder drives the positioning plate to extend, and the punched card material reaches the placement position after contacting the positioning plate, the partition plate can support the top of the second threaded rod, and the inlet and outlet holes can limit the extension rod, indirectly limiting the second threaded sleeve to prevent the second threaded sleeve from rotating when moving, opening the box door can facilitate the placement of card materials, the weighing sensor can weigh the card materials, and it is convenient to replenish the card materials in time, the second distance measuring sensor can detect the distance from the suction cup to the card material, and the position sensor can detect the position information of the suction cup. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic structural diagram of the utility model.
[0027] Figure 2 It is a right side schematic view of the suction cup of the present invention.
[0028] Figure 3 It is a sectional view of the feeding box of the present utility model.
[0029] Figure 4 It is a sectional view of the feeding box of the utility model.
[0030] Figure 5 This utility model Figure 3 Enlarged view of point A in the middle.
[0031] Description of reference numerals:
[0032] 1. Card punching machine body; 2. Feeding mechanism; 201. Feeding box; 202. First motor; 203. First threaded rod; 204. First threaded sleeve; 205. Extension plate; 206. First hydraulic cylinder; 207. Push rod; 3. Loading mechanism; 301. Loading box; 302. Second motor; 303. Second threaded rod; 304. Push plate; 305. Extension rod; 306. Loading plate; 307. Ferromagnetic magnet; 4. Suction mechanism; 401. Moving frame; 402. Slide cylinder; 403. Sliding plate; 404. Second hydraulic cylinder; 405. Suction cup; 5. Auxiliary rod; 6. Auxiliary block; 7. First distance measuring sensor; 8. Vertical plate; 9. Third hydraulic cylinder; 10. Positioning plate; 11. Partition plate; 12. Weighing sensor. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-5 This application is described in further detail.
[0034] Example 1:
[0035] Please refer to Figure 1-5 A multi-station card punching machine includes a card punching machine body 1. A feeding mechanism 2 is provided on the right side of the card punching machine body 1. The feeding mechanism 2 includes a feeding box 201 fixedly connected to the right side of the card punching machine body 1. The right side of the inner cavity of the feeding box 201 is fixedly connected to a first motor 202. The output end of the first motor 202 is fixedly connected to a first threaded rod 203. The surface of the first threaded rod 203 is threadedly connected to a first threaded sleeve 204. The front and rear sides of the first threaded sleeve 204 are fixedly connected to an extension plate 205. The bottom of the extension plate 205 is fixedly connected to a first hydraulic cylinder 206. The output end of the first hydraulic cylinder 206 is fixedly connected to a push rod 203. Rod 207, the front and rear sides of the top of the feeding box 201 are provided with pushing grooves adapted to the pushing rod 207, the inner cavity of the card punching machine body 1 is provided with a control device, the front and rear sides of the inner cavity of the feeding box 201 are fixedly connected with the auxiliary rod 5, the surface of the auxiliary rod 5 is slidably connected with the auxiliary block 6, the side of the extension plate 205 away from the first threaded sleeve 204 is fixedly connected to the auxiliary block 6, the right side of the extension plate 205 is fixedly connected to the first ranging sensor 7, the front side of the top of the feeding box 201 is fixedly connected with the vertical plate 8, the front side of the vertical plate 8 is fixedly connected with the third hydraulic cylinder 9, and the output end of the third hydraulic cylinder 9 is fixedly connected with the positioning plate 10.
[0036] In this embodiment: through the provided feeding mechanism 2, the card material to be punched can be continuously transported to the punching position of the card punching machine body 1, thereby realizing automatic and continuous loading. By increasing the loading speed, the production efficiency is improved, and the through slot is pushed so that the push rod 207 can move smoothly left and right. The auxiliary block 6 can limit the first threaded sleeve 204 to prevent the first threaded sleeve 204 from rotating when moving. The first distance measuring sensor 7 can detect the moving distance of the extension plate 205. The third hydraulic cylinder 9 drives the positioning plate 10 to extend, and the punched card material reaches the placement position after contacting the positioning plate 10.
[0037] Example 2:
[0038] Reference Figure 1-5 The right side of the card punching machine body 1 is fixedly connected with a feeding mechanism 3, which includes a feeding box 301 fixedly connected to the right side of the card punching machine body 1, and the bottom of the inner cavity of the feeding box 301 is fixedly connected to the second motor 302, and the output end of the second motor 302 is fixedly connected to the second threaded rod 303, and the surface of the second threaded rod 303 is threadedly connected to the second threaded sleeve, and the top of the second threaded sleeve is fixedly connected to a pushing plate 304, and the top of the pushing plate 304 is fixedly connected to an extension rod 305, and the top of the extension rod 305 is fixedly connected to a feeding plate 306, and the top of the feeding plate 306 is magnetically attracted with an ferromagnetic magnet 307, and the top of the feeding box 301 is fixedly connected to a suction mechanism 4, which includes a moving frame 401 fixedly connected to the top of the feeding box 301, and the inner cavity wall of the moving frame 401 is fixedly connected to a slide cylinder 402, and one side of the slide cylinder 402 is fixed It is connected to a sliding plate 403, the top of the sliding plate 403 is fixedly connected to a second hydraulic cylinder 404, the output end of the second hydraulic cylinder 404 is fixedly connected to a suction cup 405, and a partition plate 11 is fixedly connected to the axis center of the inner cavity of the feeding box 301. The inner cavity of the partition plate 11 is provided with an entry and exit hole adapted to the extension rod 305, and the top of the second threaded rod 303 is movably connected to the partition plate 11 through a bearing, and a scale is provided on the top of the feeding box 306, a discharging slot is provided on the top of the feeding box 301, and a box door is provided on the right side of the feeding box 301, and a weighing sensor 12 is fixedly connected to the top of the feeding plate 306, the shape of the magnetic magnet 307 is L-shaped, and the number of the magnetic magnet 307 is four, the number of the slide cylinder 402 is two, the bottom of the suction cup 405 is fixedly connected to the second ranging sensor, and the inner cavity at the axis center of the suction cup 405 is fixedly connected to a position sensor.
[0039] In this embodiment: through the provided feeding mechanism 3, the card materials that need to be punched can be placed centrally, and the card materials can be pushed upward so that the suction cup 405 can absorb the card materials. Through the provided suction mechanism 4, the card materials placed on the top of the feeding plate 306 can be sucked by the suction cup 405 and placed on the top of the feeding box 201. Automatic continuous loading is achieved by repeating the above steps reciprocally. The partition plate 11 can support the top of the second threaded rod 303, and the inlet and outlet holes can limit the extension rod 305, indirectly limiting the second threaded sleeve to prevent the second threaded sleeve from rotating when moving. Opening the box door can facilitate the placement of card materials. The weighing sensor 12 can weigh the card materials, which is convenient for timely replenishment of card materials. The second distance measuring sensor can detect the distance from the suction cup 405 to the card material, and the position sensor can detect the position information of the suction cup 405.
[0040] The implementation principle of the present utility model is as follows: when in use, the box door of the loading box 301 is opened, and the card material to be punched as needed is placed on the four ferromagnets 307 in sequence, so that the ferromagnets 307 are magnetically attracted to the top of the loading plate 306, and the card material is placed on the axis of the four ferromagnets 307. After closing the box door, the control device in the card punching machine body 1 starts the second motor 302, the slide cylinder 402 and the first motor 202. The second motor 302 drives the push plate 304 to move upward through the second threaded rod 303 and the second threaded sleeve. The push plate 304 pushes the loading plate 306 to move upward through the extension rod 305. The loading plate 306 drives the card material to move upward from the discharge slot to the top of the loading box 301. The slide cylinder 402 drives the sliding plate 403 to move to the top of the loading box 301. The second hydraulic cylinder 404 drives the suction cup 405 to extend so that the bottom of the suction cup 405 contacts the card material, and the suction cup 405 presses the card material The card material is adsorbed and the second hydraulic cylinder 404 contracts. At this time, the suction cup 405 drives the card material to move upward, and the slide cylinder 402 drives the suction cup 405 to move to the top of the feed box 201, and then the card material is placed on the top of the feed box 201. The first motor 202 drives the push rod 207 to move toward the card punching machine body 1 through the first threaded rod 203 and the first threaded sleeve 204. The card punching machine body 1 contacts the card material and pushes the card material to move, pushing the card material to the punching position of the card punching machine body 1, and then the first motor 202 reverses to drive the first threaded sleeve 204 to reset. During the resetting process of the first threaded sleeve 204, the first hydraulic cylinder 206 contracts, and the first hydraulic cylinder 206 drives the push rod 207 to retract into the inner cavity of the feed box 201. When the first threaded sleeve 204 is reset, the push rod 207 moves out to the top of the feed box 201 again, and continues to push the card material placed on the top of the feed box 201 to load the card.
[0041] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multi-station card punching machine, comprising a card punching machine body (1), characterized in that: A feeding mechanism (2) is provided on the right side of the card punching machine body (1), and the feeding mechanism (2) includes a feeding box (201) fixedly connected to the right side of the card punching machine body (1), a first motor (202) is fixedly connected to the right side of the inner cavity of the feeding box (201), an output end of the first motor (202) is fixedly connected to a first threaded rod (203), a surface of the first threaded rod (203) is threadedly connected to a first threaded sleeve (204), the front and rear sides of the first threaded sleeve (204) are fixedly connected to an extension plate (205), the bottom of the extension plate (205) is fixedly connected to a first hydraulic cylinder (206), and the output end of the first hydraulic cylinder (206) is fixedly connected to a push rod (207); The right side of the card punching machine body (1) is fixedly connected to a feeding mechanism (3), and the feeding mechanism (3) includes a feeding box (301) fixedly connected to the right side of the card punching machine body (1), the bottom of the inner cavity of the feeding box (301) is fixedly connected to a second motor (302), the output end of the second motor (302) is fixedly connected to a second threaded rod (303), the surface of the second threaded rod (303) is threadedly connected to a second threaded sleeve, the top of the second threaded sleeve is fixedly connected to a push plate (304), the top of the push plate (304) is fixedly connected to an extension rod (305), and the top of the extension rod (305) is fixedly connected to the second threaded sleeve. A loading plate (306) is connected, the top of the loading plate (306) is magnetically attracted by an ferromagnet (307), the top of the loading box (301) is fixedly connected to a suction mechanism (4), the suction mechanism (4) includes a movable frame (401) fixedly connected to the top of the loading box (301), the inner cavity wall of the movable frame (401) is fixedly connected to a slide cylinder (402), one side of the slide cylinder (402) is fixedly connected to a sliding plate (403), the top of the sliding plate (403) is fixedly connected to a second hydraulic cylinder (404), and the output end of the second hydraulic cylinder (404) is fixedly connected to a suction cup (405).
2. The multi-station card punching machine according to claim 1, characterized in that: The front and rear sides of the top of the feeding box (201) are both provided with push slots adapted to the push rod (207), and the inner cavity of the card punching machine body (1) is provided with a control device.
3. The multi-station card punching machine according to claim 1, characterized in that: Auxiliary rods (5) are fixedly connected to the front and rear sides of the inner cavity of the feeding box (201); an auxiliary block (6) is slidably connected to the surface of the auxiliary rod (5); a side of the extension plate (205) away from the first threaded sleeve (204) is fixedly connected to the auxiliary block (6); and a first distance measuring sensor (7) is fixedly connected to the right side of the extension plate (205).
4. The multi-station card punching machine according to claim 1, characterized in that: The front side of the top of the feeding box (201) is fixedly connected to a vertical plate (8), the front side of the vertical plate (8) is fixedly connected to a third hydraulic cylinder (9), and the output end of the third hydraulic cylinder (9) is fixedly connected to a positioning plate (10).
5. The multi-station card punching machine according to claim 1, characterized in that: A partition plate (11) is fixedly connected to the axis of the inner cavity of the loading box (301), and the inner cavity of the partition plate (11) is provided with an inlet and outlet hole adapted to the extension rod (305). The top of the second threaded rod (303) is movably connected to the partition plate (11) through a bearing.
6. The multi-station card punching machine according to claim 1, characterized in that: The top of the loading plate (306) is provided with a scale, the top of the loading box (301) is provided with a discharge slot, and the right side of the loading box (301) is provided with a box door.
7. The multi-station card punching machine according to claim 1, characterized in that: A weighing sensor (12) is fixedly connected to the top of the loading plate (306), the shape of the magnetic magnet (307) is L-shaped, and the number of the magnetic magnets (307) is four.
8. The multi-station card punching machine according to claim 1, characterized in that: The number of the slide cylinders (402) is two, the bottom of the suction cup (405) is fixedly connected to a second distance measuring sensor, and the inner cavity at the axis of the suction cup (405) is fixedly connected to a position sensor.