Bridge deck slab production device

Through the design of the bridge deck production device, the use of motor-driven threaded rods and screw systems and reinforced column structures has solved the problems of low demoulding efficiency and pouring leakage in bridge deck production, achieved rapid disassembly and high stability, and improved construction efficiency and the recycling of templates.

CN223407164UActive Publication Date: 2025-10-03HUBEI ZHENGMAO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422217072.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-10-03
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the bridge deck production process, manual formwork removal is inefficient, the formwork damage rate is high, and dripping is prone to occur during the pouring process, affecting construction efficiency and material waste.

Method used

A bridge panel production device is used, in which the side panels are moved by threaded rods and screws driven by motors No. 1 and No. 2. The matching columns and matching grooves are engaged, and the clamping plates and clamping grooves of the reinforcement columns are coordinated to improve the stability of the side panels and the bottom panel, and avoid gaps and leakage during the pouring process.

Benefits of technology

It enables rapid disassembly and assembly of bridge decks, improves the stability and service life of the formwork, reduces leakage during pouring, and improves construction efficiency and material recycling rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bridge deck slab production device, which relates to the technical field of bridge deck slab production and comprises a base, a base is fixedly mounted on the top side of the base, a bottom plate is fixedly mounted on the top side of the base, and a first motor and a second motor are respectively started to drive two groups of first side plates and second side plates to be separated from the bottom plate. The bridge deck slab is convenient and fast to disassemble and assemble and high in overall stability, pulling and knocking are reduced in the disassembling and assembling process of the first side plate and the second side plate, the overall service life is prolonged, recycling is facilitated, the stability between the side plates and the bottom plate is improved through clamping of the wedging columns and the wedging grooves, and the service life of the bridge deck slab is prolonged. And then the clamping plates on the two sides of the reinforcing column are clamped with the clamping grooves correspondingly, then the knocking column is knocked to enable the main rod to be clamped between the second side plate and the first side plate, and therefore serious liquid leakage caused by large gaps in the pouring process can be avoided, and meanwhile the stability between the second side plate and the first side plate can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge panel production, in particular to a bridge panel production device. Background Art

[0002] At present, with the development of society, construction industrialization has become a common goal pursued by countries around the world. Prefabricated and assembled bridge structures have become the development trend of bridge construction today. The use of prefabricated and assembled construction methods for prefabricated bridges can improve the level of mechanization, ensure project quality, speed up construction progress, reduce labor intensity, and be beneficial to environmental protection. It embodies the concept of energy-saving and environmentally friendly construction. Since the length of a bridge is generally more than several kilometers, or even dozens of kilometers, this determines that the bridge must be composed of a large number of spans. In order to shorten the construction period as much as possible, reduce the impact on the surrounding environment and traffic, and achieve the goal of construction industrialization, the development of prefabricated and assembled concrete bridge structures is the only way.

[0003] In the process of producing bridge decks, it is usually necessary to manually tie the steel bars in the mold before pouring the concrete, which results in a lot of time and manpower required for demolding in the later stage. The demolding efficiency is low, and it is easy for the formwork to be damaged and unable to be recycled. Cracks are also easy to appear between the formworks, which can easily lead to dripping and waste of raw materials during the pouring process. Utility Model Content

[0004] The purpose of the present utility model is to provide a bridge deck production device that can solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bridge panel production device, comprising a base, a base is fixedly installed on the top side of the base, a bottom plate is fixedly installed on the top side of the base, a No. 1 drive assembly and a No. 1 connecting frame are respectively provided on the left and right sides of the base, a No. 2 drive assembly is provided on the inner side of the base, a No. 2 connecting frame is respectively provided at the front end and the rear end of the top side of the base, a reinforcement column is installed between the No. 1 connecting frame and the No. 2 connecting frame by snap-fitting, and a stabilizing plate is respectively fixedly installed on the left and right ends of the top side of the base.

[0006] Preferably, the No. 1 drive assembly includes a No. 1 motor, a threaded rod and a threaded sleeve. The left and right ends of the No. 1 motor are respectively fixedly mounted with threaded rods. A stabilizing plate is movably mounted on the end of the threaded rod away from the No. 1 motor. The outer side of the threaded rod is connected to two threaded sleeves by threads.

[0007] Preferably, the No. 1 connecting frame includes a No. 1 fixing plate, a No. 1 fixing column and a No. 1 side plate, the No. 1 fixing column is fixedly installed on the bottom side of the No. 1 fixing plate, a threaded sleeve is fixedly installed on the end of the No. 1 fixing column away from the No. 1 fixing plate, and the No. 1 side plate is fixedly installed on the top side of the No. 1 fixing plate.

[0008] Preferably, the No. 2 driving assembly includes a No. 2 motor, a screw body and a screw sleeve. The driving ends of the No. 2 motor are respectively fixedly mounted with the screw body, and the outer side of the screw body is connected to the screw sleeve via a thread.

[0009] Preferably, the No. 2 connecting frame includes a No. 2 fixed plate, a No. 2 fixed column and a No. 2 side plate, three No. 2 fixed columns are fixedly installed on the bottom side of the No. 2 fixed plate, and a No. 2 fixed column is fixed on the top side of the screw sleeve, and a No. 2 side plate is fixedly installed on the top side of the No. 2 fixed plate.

[0010] Preferably, positioning holes are respectively provided at the upper ends of the No. 2 side panel and the No. 1 side panel, fitting grooves are respectively provided on the outer sides of the base panel, fitting columns are fixedly installed on the side of the No. 2 side panel and the No. 1 side panel close to the base panel, and card slots are respectively provided on the adjacent sides of the No. 2 side panel and the No. 1 side panel.

[0011] Preferably, the reinforcement column includes a main rod, a knocking column and a card plate, the knocking column is fixedly installed on the top of the main rod, and the card plates are fixedly installed on the sides of the main rod close to the second side plate and the first side plate, and the size and shape of the card plates match the card slots.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The utility model starts the No. 1 motor and the No. 2 motor respectively to drive the two groups of No. 1 side panels and No. 2 side panels to separate from the bottom panel, thereby facilitating the removal of the bridge panel. The disassembly and assembly are convenient and quick, and the overall stability is high. The No. 1 side panel and the No. 2 side panel are reduced from pulling and knocking during the disassembly and assembly process, thereby increasing the overall service life and facilitating recycling.

[0014] The utility model improves the stability between the side plate and the bottom plate by engaging the fitting column with the fitting groove, then engages the clamping plates on both sides of the reinforcement column with the clamping groove respectively, and then knocks the column to make the main rod engage between the second side plate and the first side plate, which helps to avoid large gaps during the pouring process, resulting in serious leakage, and at the same time helps to improve the stability between the second side plate and the first side plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the right sectional structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the top view of the structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the connection structure between the reinforcement column and the side plate of the utility model;

[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the reinforcement column of the utility model.

[0021] In the figure: 1. Base; 2. Base; 3. Bottom plate; 4. Drive assembly No. 1; 5. Connecting frame No. 1; 6. Drive assembly No. 2; 7. Connecting frame No. 2; 8. Reinforcement column; 9. Stabilizing plate; 401. Motor No. 1; 402. Threaded rod; 403. Threaded sleeve; 501. Fixing plate No. 1; 502. Fixing column No. 1; 503. Side plate No. 1; 601. Motor No. 2; 602. Screw body; 603. Screw sleeve; 701. Fixing plate No. 2; 702. Fixing column No. 2; 703. Side plate No. 2; 10. Positioning hole; 1001. Fitting groove; 1002. Fitting column; 1003. Card slot; 801. Main rod; 802. Knocking column; 803. Card plate. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0023] Example 1

[0024] See also Figure 1 and Figure 4 The figure shows a bridge deck production device, including a base 1, a base 2 is fixedly installed on the top side of the base 1, a bottom plate 3 is fixedly installed on the top side of the base 2, a No. 1 driving component 4 and a No. 1 connecting frame 5 are respectively provided on the left and right sides of the base 2, a No. 2 driving component 6 is provided on the inner side of the base 1, a No. 2 connecting frame 7 is respectively provided at the front end and the rear end of the top side of the base 1, a reinforcement column 8 is installed between the No. 1 connecting frame 5 and the No. 2 connecting frame 7 by snapping, and a stabilizing plate 9 is respectively fixedly installed on the left and right ends of the top side of the base 1.

[0025] See also Figure 2In the figure, drive assembly No. 1 4 includes motor No. 1 401, threaded rod 402 and threaded sleeve 403. Threaded rod 402 is fixedly installed on the left and right ends of motor No. 1 401 respectively. A stabilizing plate 9 is movably installed on the end of threaded rod 402 away from motor No. 1 401. The outer side of threaded rod 402 is connected to two threaded sleeves 403 by threads.

[0026] In this embodiment: by starting the No. 1 motor 401 to drive the threaded rod 402 to rotate, the threaded sleeve 403 and the No. 1 connecting frame 5 are driven to move closer to the bottom plate 3, which is conducive to providing power for the movement of the No. 1 side plate 503 to achieve automatic engagement.

[0027] Working principle: When in use, the main reinforcement of the bridge deck is passed through the positioning holes 10 and then tied and fixed, which is beneficial to avoid the main reinforcement from shaking arbitrarily during the tying process, affecting the tying efficiency and the need to adjust the main reinforcement position in real time, resulting in a waste of time. Subsequently, the No. 1 motor 401 is started to drive the threaded rod 402 to rotate, thereby driving the threaded sleeve 403 and the No. 1 connecting frame 5 to approach the bottom plate 3, which is beneficial to provide power for the movement of the No. 1 side plate 503. Then, in the process of the movement of the threaded sleeve 403, the No. 1 fixed plate 501 and the No. 1 side plate 503 are driven to move. At this time, the fitting column 1002 is engaged with the card slot 1003, which is beneficial to improve the fit and stability between the No. 1 side plate 503 and the bottom plate 3, and avoid large leakage during the pouring process. Then, using the same method, the No. 2 motor 601 is started to drive the screw rod body 602 to rotate, thereby driving the No. 2 connecting frame 7 to move under the action of the screw rod sleeve 603, thereby The second side plate 703 is engaged to provide power, and then the fitting column 1002 on one side of the second side plate 703 is engaged with the fitting groove 1001, thereby improving the stability between the second side plate 703 and the bottom plate 3, and then the clamping plates 803 on both sides of the reinforcement column 8 are respectively engaged with the clamping groove 1003, and then the knocking column 802 is knocked to make the main rod 801 engaged between the second side plate 703 and the first side plate 503, which is conducive to avoiding large gaps during the pouring process, resulting in serious leakage At the same time, it is beneficial to improve the stability between the No. 2 side panel 703 and the No. 1 side panel 503. When the production is completed, the No. 1 motor 401 and the No. 2 motor 601 are started respectively to drive the two groups of No. 1 side panels 503 and No. 2 side panels 703 to separate from the bottom plate 3, thereby facilitating the removal of the bridge panel. The disassembly and assembly are convenient and quick, and the overall stability is high. The No. 1 side panel 503 and the No. 2 side panel 703 are reduced in pulling and knocking during the disassembly and assembly process, thereby improving the overall service life and being conducive to recycling.

[0028] Example 2

[0029] See also Figure 2This embodiment further explains Example 1. In the figure, the No. 1 connecting frame 5 includes a No. 1 fixing plate 501, a No. 1 fixing column 502 and a No. 1 side plate 503. The No. 1 fixing column 502 is fixedly installed on the bottom side of the No. 1 fixing plate 501, and a threaded sleeve 403 is fixedly installed on the end of the No. 1 fixing column 502 away from the No. 1 fixing plate 501, and the No. 1 side plate 503 is fixedly installed on the top side of the No. 1 fixing plate 501.

[0030] In this embodiment: the threaded sleeve 403 is used to drive the No. 1 fixed plate 501 and the No. 1 side plate 503 to move. At this time, the fitting column 1002 and the slot 1003 are engaged, which is beneficial to improve the fit and stability between the No. 1 side plate 503 and the bottom plate 3, and avoid large leakage during the pouring process.

[0031] See also Figure 3 In the figure, the No. 2 driving assembly 6 includes a No. 2 motor 601, a screw body 602 and a screw sleeve 603. The driving end of the No. 2 motor 601 is fixedly mounted with the screw body 602, and the outer side of the screw body 602 is connected to the screw sleeve 603 through a thread.

[0032] In this embodiment, the second motor 601 is started to drive the screw body 602 to rotate, thereby driving the second connecting frame 7 to move under the action of the screw sleeve 603, thereby providing power for the engagement of the second side plate 703.

[0033] See also Figure 3 In the figure, the No. 2 connecting frame 7 includes a No. 2 fixed plate 701, a No. 2 fixed column 702 and a No. 2 side plate 703. Three No. 2 fixed columns 702 are fixedly installed on the bottom side of the No. 2 fixed plate 701, and the No. 2 fixed column 702 is fixed on the top side of the screw sleeve 603. The No. 2 side plate 703 is fixedly installed on the top side of the No. 2 fixed plate 701.

[0034] In this embodiment: the engagement column 1002 on one side of the No. 2 side plate 703 is engaged with the engagement groove 1001, thereby improving the stability between the No. 2 side plate 703 and the bottom plate 3, and the cooperation between the remaining No. 2 fixed column 702 and the sliding groove and the slider is beneficial to improving the stability of the No. 2 side plate 703 during movement.

[0035] See also Figure 2 and Figure 3 In the figure, positioning holes 10 are respectively provided at the upper ends of the No. 2 side panel 703 and the No. 1 side panel 503, and fitting grooves 1001 are respectively provided on the outer sides of the bottom plate 3. Fitting columns 1002 are fixedly installed on the side of the No. 2 side panel 703 and the No. 1 side panel 503 close to the bottom plate 3, and card slots 1003 are respectively provided on the adjacent sides of the No. 2 side panel 703 and the No. 1 side panel 503.

[0036] In this embodiment: by passing the main reinforcement of the bridge deck through the positioning holes 10 respectively and then tying and fixing them, it is beneficial to avoid the main reinforcement from shaking arbitrarily during the tying process, affecting the tying efficiency and requiring real-time adjustment of the main reinforcement position, which leads to a waste of time. In addition, by engaging the fitting column 1002 with the fitting groove 1001, it is beneficial to improve the stability between the side panel and the bottom plate 3.

[0037] See also Figure 5 and Figure 6 In the figure, the reinforcement column 8 includes a main rod 801, a knocking column 802 and a card plate 803. The knocking column 802 is fixedly installed on the top of the main rod 801, and the card plate 803 is fixedly installed on one side of the main rod 801 close to the second side plate 703 and the first side plate 503, and the size and shape of the card plate 803 match the card slot 1003.

[0038] In this embodiment: by engaging the clamping plates 803 on both sides of the reinforcement column 8 with the clamping grooves 1003 respectively, and then knocking the knocking column 802 to make the main rod 801 engage between the second side plate 703 and the first side plate 503, it is helpful to avoid large gaps during the pouring process, which may lead to serious leakage.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include" or "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bridge deck production device, comprising a base (1), characterized in that: The top side of the base (1) is fixedly mounted with a base (2), the top side of the base (2) is fixedly mounted with a bottom plate (3), the left and right sides of the base (2) are respectively provided with a No. 1 drive assembly (4) and a No. 1 connecting frame (5), the inner side of the base (1) is provided with a No. 2 drive assembly (6), the front end and the rear end of the top side of the base (1) are respectively provided with a No. 2 connecting frame (7), a reinforcing column (8) is mounted between the No. 1 connecting frame (5) and the No. 2 connecting frame (7) by snapping, and the left and right ends of the top side of the base (1) are respectively fixedly mounted with a stabilizing plate (9), the No. 1 drive assembly (4) comprises a No. 1 motor (401), a threaded rod (402) and a threaded sleeve (403), the No. 1 motor The left and right ends of (401) are respectively fixedly mounted with threaded rods (402), one end of the threaded rod (402) away from the No. 1 motor (401) is movably mounted with a stabilizing plate (9), the outer side of the threaded rod (402) is connected to two threaded sleeves (403) by threads, the No. 1 connecting frame (5) comprises a No. 1 fixed plate (501), a No. 1 fixed column (502) and a No. 1 side plate (503), the bottom side of the No. 1 fixed plate (501) is fixedly mounted with the No. 1 fixed column (502), the end of the No. 1 fixed column (502) away from the No. 1 fixed plate (501) is fixedly mounted with a threaded sleeve (403), and the top side of the No. 1 fixed plate (501) is fixedly mounted with the No. 1 side plate (503).

2. The bridge deck production device according to claim 1, characterized in that: The second drive assembly (6) comprises a second motor (601), a screw body (602) and a screw sleeve (603). The drive end of the second motor (601) is fixedly mounted with the screw body (602), and the outer side of the screw body (602) is connected to the screw sleeve (603) via a thread.

3. The bridge deck production device according to claim 2, characterized in that: The No. 2 connecting frame (7) comprises a No. 2 fixing plate (701), a No. 2 fixing column (702) and a No. 2 side plate (703), three No. 2 fixing columns (702) are fixedly mounted on the bottom side of the No. 2 fixing plate (701), and the No. 2 fixing column (702) is fixed on the top side of the screw rod sleeve (603), and the No. 2 side plate (703) is fixedly mounted on the top side of the No. 2 fixing plate (701).

4. The bridge deck production device according to claim 3, characterized in that: The upper ends of the second side plate (703) and the first side plate (503) are respectively provided with positioning holes (10), the outer sides of the bottom plate (3) are respectively provided with fitting grooves (1001), the sides of the second side plate (703) and the first side plate (503) close to the bottom plate (3) are fixedly installed with fitting columns (1002), and the adjacent sides of the second side plate (703) and the first side plate (503) are respectively provided with card slots (1003).

5. The bridge deck production device according to claim 4, characterized in that: The reinforcement column (8) comprises a main rod (801), a knocking column (802) and a clamping plate (803), wherein the knocking column (802) is fixedly mounted on the top end of the main rod (801), and the clamping plates (803) are fixedly mounted on one side of the main rod (801) close to the second side plate (703) and the first side plate (503), respectively, and the size and shape of the clamping plates (803) match the clamping slot (1003).