Phosphogypsum water-stable layer base mixing device

By installing a photoelectric sensor and a controller in the phosphogypsum water-stabilized layer base mixing device, the problem of material covering the cam is solved, the stable operation of the device is achieved, the interference of the material on the cam is avoided, and the reliability of the equipment is improved.

CN223407192UActive Publication Date: 2025-10-03HUBEI QIULI NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422650569.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing phosphogypsum water-stabilized layer base mixing device, the material will cover the cam when it rises inside the box, affecting the normal movement of the cam.

Method used

A photoelectric sensor is set in the box to detect the material height, and the discharge valve is controlled by the controller to ensure that the material height is always kept below the cam to avoid affecting the cam movement.

Benefits of technology

It effectively protects the normal movement of the cam, prevents material accumulation from interfering with it, and improves the operating stability and reliability of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223407192U_ABST
    Figure CN223407192U_ABST
Patent Text Reader

Abstract

The utility model provides an ardealite water stable layer base layer mixing device which comprises a box body with a feeding hole and a discharging hole, a stirring device which is arranged at the lower part in the box body and horizontally rotates, and a screening mechanism which is arranged above the stirring device, the stirring device comprises a rotating shaft and stirring blades which are arranged on the rotating shaft, and cams are arranged at two ends of the rotating shaft; the screening mechanism comprises a sliding rod moving on the surface of the cam, a photoelectric sensor is arranged below the stirring device, a discharging valve is arranged at the discharging port, the photoelectric sensor is used for detecting the height of materials in the box body, a controller is further arranged in the system, and the controller controls the discharging valve to conduct discharging according to signals of the photoelectric sensor. The photoelectric sensor is arranged below the box body, the controller is arranged in the system, and the discharge valve is arranged at the discharge port, so that the height in the box body is kept below the cam, and the influence on the movement of the cam is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building material production, in particular to a phosphogypsum water-stabilized layer base mixing device. Background Art

[0002] The water-stabilized layer uses graded crushed stone as aggregate, with a certain amount of cementitious material and sufficient mortar volume to fill the gaps between the aggregates. The layer is spread and compacted according to the interlocking principle. Its compaction is close to its density, and its strength is primarily due to the interlocking principle between the crushed stone and the sufficient mortar volume to fill the gaps between the aggregates. It has high initial strength, which increases with age, quickly forming a slab. This results in high strength, good impermeability, and good frost resistance.

[0003] Utility model patent CN217318618U discloses a vibrating mixer for phosphogypsum water-stabilized layer base used in municipal construction. However, the cam in the patent is positioned inside the box. When the height of the mixed material inside the box rises, it will submerge the cam, thereby affecting the screen plate at the upper end of the cam. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a phosphogypsum water-stabilized layer base mixing device to solve the problem that the high impact of materials in the box affects the cam.

[0005] In order to solve the above technical problems, the utility model provides a phosphogypsum water-stabilizing layer base mixing device, including a box body with a feed inlet and a discharge port, a stirring device arranged at the lower part of the box body and rotating horizontally, and a screening mechanism arranged above the stirring device. The stirring device includes a rotating shaft, stirring blades arranged on the rotating shaft, cams are provided at both ends of the rotating shaft, the screening mechanism includes a sliding rod moving on the cam surface, a photoelectric sensor is provided below the stirring device, and a discharge valve is provided at the discharge port. The photoelectric sensor is used to detect the height of the material inside the box body. A controller is also provided in the system, and the controller controls the discharge valve to discharge the material according to the signal of the photoelectric sensor.

[0006] In a preferred solution, the photoelectric sensor is arranged outside the box, an opening is provided at a corresponding position of the side wall of the box, a transparent plate is provided at the opening, and the light of the photoelectric sensor passes through the transparent plate to detect the material.

[0007] In a preferred embodiment, the stirring device also includes bearing seats arranged on both sides of the rotating shaft, a first sprocket is provided on the side of the rotating shaft extending out of the bearing seat, a support frame is provided on the outside of the box, a motor is provided on the support frame, and a second sprocket is provided on the motor output shaft. The motor drives the stirring blade to stir by arranging a chain between the second sprocket and the first sprocket.

[0008] In the preferred solution, the screening mechanism includes a screen plate, which is provided with a first guide hole and a second guide hole. A guide shaft installed on the side wall of the box is provided in the first guide hole, and springs are provided on some of the guide shafts on the upper and lower sides of the screen plate. The sliding rod is installed in the second guide hole; a boss is provided on the sliding rod below the second guide hole.

[0009] In the preferred solution, a feed barrel is provided at the feed port; a porous plate is connected to the bottom of the feed barrel; a horizontal plate is fixed on the sliding rod, and pins matching the holes on the porous plate are provided on the horizontal plate.

[0010] In a preferred solution, a bracket is further provided below the box body.

[0011] The beneficial effect of the present invention is that since the present invention is provided with a phosphogypsum water-stabilizing layer base mixing device, a photoelectric sensor is provided under the box body, a controller is provided in the system, and a discharge valve is provided at the discharge port, so that the height inside the box body is kept below the cam, thereby avoiding affecting the movement of the cam. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0013] Figure 1 This is a main structural diagram of an embodiment of the utility model;

[0014] Figure 2 This is a diagram of the installation structure of the photoelectric sensor of the embodiment of the utility model;

[0015] Figure 3 This is an enlarged view of the installation of the guide hole portion of the sieve plate of the embodiment of the utility model;

[0016] Figure 4 This is a top view of the porous plate of an embodiment of the utility model.

[0017] Figure numerals: box body 21; opening 211; photoelectric sensor 22; transparent plate 23; feed barrel 24; porous plate 25; cross plate 26; pin 27; discharge valve 28; bracket 29; stirring device 3; rotating shaft 31; stirring blade 32; cam 33; bearing seat 34; first sprocket 35; support frame 36; motor 37; second sprocket 38; screening mechanism 4; sieve plate 41; first guide hole 411; second guide hole 412; sliding rod 42; guide shaft 43; spring 44; boss 45. DETAILED DESCRIPTION

[0018] See also Figure 1-4As shown, an embodiment of the present application provides a technical solution: a phosphogypsum water-stabilizing layer base mixing device, comprising a box body 21 with a feed port and a discharge port, a stirring device 3 arranged to rotate horizontally at the lower part of the box body 21, and a screening mechanism 4 arranged above the stirring device 3. The stirring device 3 includes a rotating shaft 31, a stirring blade 32 arranged on the rotating shaft 31, and cams 33 are provided at both ends of the rotating shaft 31. The screening mechanism 4 includes a sliding rod 42 that moves on the surface of the cam 33. A photoelectric sensor 22 is provided below the stirring device 3, and a discharge valve 28 is provided at the discharge port. The photoelectric sensor 22 is used to detect the height of the material inside the box body 21. A controller is also provided in the system, and the controller controls the discharge valve 28 to discharge the material according to the signal of the photoelectric sensor 22.

[0019] Because the photoelectric sensor 22 is set below the cam 33, when the material height reaches the detection position of the photoelectric sensor 22, the controller controls the discharge valve 28 to open and discharge the material. In this way, the material height in the box 21 cannot be piled up to the position of the cam 33, and the material has no effect on the movement of the cam, which plays a role in protecting the equipment.

[0020] In a preferred solution, the photoelectric sensor 22 is arranged outside the box body 21 , an opening 211 is provided at a corresponding position of the side wall of the box body 21 , a transparent plate 23 is provided at the opening 211 , and the light of the photoelectric sensor 22 passes through the transparent plate 23 to detect the material.

[0021] The photoelectric sensor 22 may be a diffuse reflection sensor, and the transparent plate 23 may be made of glass or organic glass.

[0022] In the preferred embodiment, the stirring device 3 also includes bearing seats 34 arranged on both sides of the rotating shaft 31, a first sprocket 35 is provided on the side of the rotating shaft 31 extending out of the bearing seat 34, a support frame 36 is provided on the outside of the box body 21, a motor 37 is provided on the support frame 36, and a second sprocket 38 is provided on the output shaft of the motor 37. The motor 37 drives the stirring blade 32 to stir by setting a chain between the second sprocket 38 and the first sprocket 35.

[0023] In the preferred embodiment, the screening mechanism 4 includes a screen plate 41, which is provided with a first guide hole 411 and a second guide hole 412. A guide shaft 43 installed on the side wall of the box body 21 is provided in the first guide hole 411, and springs 44 are provided on part of the guide shaft 43 on the upper and lower sides of the screen plate 41. The sliding rod 42 is inserted into the second guide hole 412; a boss 45 is provided on the sliding rod 42 below the second guide hole 412.

[0024] The function of the boss 45 is to facilitate the upward movement of the sliding rod 42 so that the sieve plate 41 can be driven to move upward. When the sliding rod 42 moves downward, the sieve plate 41 moves along the guide shaft 43, compressing the spring, thereby vibrating the material under the action of the spring.

[0025] In the preferred solution, a feed barrel 24 is provided at the feed port; a porous plate 25 is connected to the bottom of the feed barrel 24; a horizontal plate 26 is fixed on the sliding rod 42, and a pin 27 matching the hole position on the porous plate 25 is provided on the horizontal plate 26.

[0026] The pin 27 is inserted into the hole of the porous plate 25 when it moves upward, and exits the hole of the porous plate 25 when it moves downward, so that the material in the feeding barrel 24 can be easily discharged into the box body 21.

[0027] In a preferred solution, a bracket 29 is further provided below the box body 21 .

[0028] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A phosphogypsum water-stabilized layer base mixing device, characterized in that: The invention comprises a box (21) having a feeding port and a discharging port, a stirring device (3) arranged at the bottom of the box (21) and rotating horizontally, and a screening mechanism (4) arranged above the stirring device (3), wherein the stirring device (3) comprises a rotating shaft (31), a stirring blade (32) arranged on the rotating shaft (31), cams (33) are provided at both ends of the rotating shaft (31), the screening mechanism (4) comprises a sliding rod (42) moving on the surface of the cam (33), a photoelectric sensor (22) is provided below the stirring device (3), and a discharge valve (28) is provided at the discharge port, wherein the photoelectric sensor (22) is used to detect the height of the material inside the box (21), and a controller is also provided in the system, and the controller controls the discharge valve (28) to discharge the material according to the signal of the photoelectric sensor (22).

2. A phosphogypsum water-stabilizing layer base mixing device according to claim 1, characterized in that: The photoelectric sensor (22) is arranged outside the box (21), an opening (211) is provided at a corresponding position of the side wall of the box (21), and a transparent plate (23) is provided at the opening (211). Light from the photoelectric sensor (22) passes through the transparent plate (23) to detect the material.

3. The phosphogypsum water-stabilizing layer base mixing device according to claim 1, characterized in that: The stirring device (3) further includes bearing seats (34) arranged on both sides of the rotating shaft (31), a first sprocket (35) is provided on the side of the rotating shaft (31) extending out of the bearing seat (34), a support frame (36) is provided on the outside of the box body (21), a motor (37) is provided on the support frame (36), and a second sprocket (38) is provided on the output shaft of the motor (37), and the motor (37) drives the stirring blade (32) to stir by arranging a chain between the second sprocket (38) and the first sprocket (35).

4. The phosphogypsum water-stabilizing layer base mixing device according to claim 1, characterized in that: The screening mechanism (4) includes a screen plate (41), a first guide hole (411) and a second guide hole (412) are provided on the screen plate (41), a guide shaft (43) mounted on the side wall of the box body (21) is provided in the first guide hole (411), springs (44) are provided on the guide shaft (43) on the upper and lower sides of the screen plate (41), a sliding rod (42) is sleeved in the second guide hole (412), and a boss (45) is provided on the sliding rod (42) below the second guide hole (412).

5. The phosphogypsum water-stabilizing layer base mixing device according to claim 1, characterized in that: A feed cylinder (24) is provided at the feed port; a porous plate (25) is connected to the bottom of the feed cylinder (24); a transverse plate (26) is fixedly provided on the sliding rod (42), and pins (27) matching the holes on the porous plate (25) are provided on the transverse plate (26).

6. A phosphogypsum water-stabilized layer base mixing device according to claim 1, characterized in that A bracket (29) is also provided below the box body (21).

Citation Information

Patent Citations

  • Phosphogypsum water stable layer base layer vibration mixing device for municipal construction

    CN217318618U