Valve oil seal production device

Abstract

The utility model relates to the technical field of valve oil seal production, and discloses a valve oil seal production device which comprises a lower die holder and supporting legs at the bottom of the lower die holder, an installation rod is fixedly installed on the top of the lower die holder, a top plate is fixedly installed on the top of the installation rod, an electric air cylinder is arranged on the top of the top plate, and a first movable plate is arranged at the output end of the electric air cylinder. A middle die is arranged at the output end of the electric air cylinder, a raw material supply mechanism used for feeding valve oil seal production raw materials is arranged at the top of the top plate, and an auxiliary discharging assembly used for ejecting out the formed valve oil seal for discharging is arranged in the lower die base. Through the raw material supply mechanism, under the action of the heat preservation storage assembly, the phenomenon that raw materials in a material storage barrel are condensed in the follow-up production can be avoided, in addition, the discharging amount can be dynamically adjusted, waste of production raw materials is avoided, and the auxiliary discharging assembly is arranged in the lower die base, so that after the valve oil seal is formed, the valve oil seal can be conveniently discharged. And the valve oil seal in the middle mold is ejected out.

Description

Technical Field

[0001] The utility model relates to the technical field of valve oil seal production, in particular to a valve oil seal production device. Background Art

[0002] Valve oil seal is a type of oil seal, which is generally made of an exoskeleton and fluororubber that are vulcanized together. During its production process, a special valve oil seal production device is used to ensure the molding of the valve oil seal.

[0003] Existing valve oil seal production equipment generally consists of an upper mold (pressing plate), a middle mold (storage bin and upper cavity), a lower mold (lower cavity and demolding mechanism), and a thermoforming device. During the production process, the valve oil seal skeleton is first placed into the lower mold cavity. After the middle and lower molds are closed, the raw rubber strips are discharged into the middle mold storage bin. The upper mold pressing plate is then installed on top of the middle mold. The combined upper and lower molds are then placed on the loading platform of the thermoforming device. The thermoforming device then heats and compresses the rubber strips inside the upper and middle molds, forcing the rubber material into the lower mold cavity. After the metal skeleton is vulcanized and formed, the loading platform is pushed out by an electric telescopic rod provided in the thermoforming device. Because it is necessary to ensure that the internal holes of the lower mold are fully formed, the rubber strips must be spread throughout the middle mold before the vulcanization process. However, after the molding process is completed, the rubber material inside the middle mold storage bin cannot be fully utilized. Moreover, the excess rubber, having been vulcanized into a flat gasket shape, cannot be recycled, resulting in a waste of raw materials. Furthermore, a scraper is required to scrape away excess waste material from the mold storage bin, resulting in low working efficiency. Therefore, in view of the drawbacks of the prior art, it is urgent to improve the valve oil seal production device to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a valve oil seal production device, which can dynamically adjust the discharge amount through the raw material supply mechanism to avoid waste of production raw materials, and can eject the formed valve oil seal to speed up the discharge rate, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve oil seal production device, comprising a lower die base and a supporting leg at its bottom, a mounting rod fixedly installed on the top of the lower die base, a top plate fixedly installed on the top of the mounting rod, an electric cylinder provided on the top of the top plate, a first movable plate provided on the output end of the electric cylinder, a middle mold provided on the output end of the electric cylinder, a raw material supply mechanism for loading raw materials for valve oil seal production provided on the top of the top plate, and an auxiliary unloading component for ejecting the formed valve oil seal for unloading provided inside the lower die base.

[0006] Preferably, the raw material supply mechanism includes a heat-insulating storage assembly for storing valve oil seal raw materials, wherein the heat-insulating storage assembly is provided with a mounting rack, the mounting rack is provided inside a top plate, the mounting rack is provided with a heat-insulating outer frame, a storage barrel is provided inside the heat-insulating outer frame, a feed pipe is provided on the top of the storage barrel, a temperature controller is provided on the top of the storage barrel, a heating pipe is provided on the output signal end of the temperature controller, a drive motor is provided on the top of the storage barrel, and a stirring blade is provided on the output shaft of the drive motor. This facilitates heat-insulating storage of raw materials inside the storage barrel and avoids condensation of raw materials inside the storage barrel during subsequent production.

[0007] Preferably, a cavity is provided between the heat-insulating outer frame and the storage barrel, and the heating tube is arranged inside the cavity, so as to facilitate heat transfer and improve the heat-insulating effect.

[0008] Preferably, the raw material supply mechanism further includes a discharge assembly for adjusting the discharge amount of raw materials inside the storage barrel, wherein the discharge assembly is provided with a mounting plate fixedly mounted on the bottom of the storage barrel, a connecting frame fixedly mounted on the bottom of the mounting plate, a first motor fixedly mounted inside the connecting frame, a first gear fixedly mounted on the output shaft of the first motor, a connecting gear plate rotatably mounted on the bottom of the mounting plate, a connecting frame mounted on the top of the connecting gear plate, a top frame fixedly mounted on the bottom of the mounting plate, an adjusting plate rotatably mounted on the bottom of the top frame, an arc-shaped connecting rod rotatably mounted on the bottom of the adjusting plate, and a telescopic discharge pipe provided at the bottom of the mounting plate. This facilitates dynamic adjustment of the discharge amount and avoids excessive waste of production raw materials.

[0009] Preferably, the first gear is meshed with the connecting gear plate, the arc-shaped connecting rod is rotatably mounted on the connecting gear plate, and an upper mold is provided at the bottom of the telescopic discharge pipe to facilitate automatic feeding. A flow sensor is provided on the outside of the telescopic discharge pipe to prevent excess raw materials from leaking.

[0010] Preferably, the auxiliary blanking assembly includes a mounting frame fixedly mounted inside the lower die base, a motor base fixedly mounted at the bottom of the mounting frame, a second motor fixedly mounted inside the motor base, a screw fixedly mounted on the output shaft of the second motor, a guide rod fixedly mounted inside the mounting frame, a second movable plate slidably mounted outside the guide rod, a ejection column fixedly mounted on the top of the second movable plate, and a position sensor disposed on the top of the mounting frame. This facilitates ejection of the valve oil seal from the center die after molding, thereby accelerating blanking.

[0011] Preferably, the second movable plate is threadably mounted on the screw rod, and a connecting groove is provided at a position corresponding to the mounting frame and the ejecting column, so as to facilitate ejection and unloading operations.

[0012] Compared with the prior art, the present invention provides a valve oil seal production device with the following beneficial effects:

[0013] 1. The valve oil seal production device is provided with a raw material supply mechanism for feeding the raw materials for valve oil seal production. During use, under the action of the heat preservation storage component, the raw materials inside the storage barrel can be stored heat-insulated, and the rotation of the stirring blade can improve the heat preservation effect to avoid the condensation of the raw materials inside the storage barrel in subsequent production. In addition, with the cooperation of the discharge component, the discharge amount can be dynamically adjusted to avoid waste of production raw materials.

[0014] 2. The valve oil seal production device is equipped with an auxiliary blanking component inside the lower die base. During use, the valve oil seal inside the middle die can be ejected after the valve oil seal is formed, thereby accelerating the blanking speed, improving the processing effect, and enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the valve oil seal production device Figure 1 .

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the valve oil seal production device Figure 2 .

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the raw material supply mechanism in this valve oil seal production device.

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the thermal insulation storage component in this valve oil seal production device.

[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the discharge component in the valve oil seal production device Figure 1 .

[0020] Figure 6 This is a schematic diagram of the three-dimensional structure of the discharge component in the valve oil seal production device Figure 2 .

[0021] Figure 7 This is a schematic diagram of the three-dimensional structure of the auxiliary blanking component in this valve oil seal production device.

[0022] In the figure: 1, lower die base; 2, support leg; 31, mounting rod; 32, top plate; 33, electric cylinder; 34, first movable plate; 35, middle die; 4, raw material supply mechanism; 41, heat preservation storage assembly; 411, mounting rack; 412, heat preservation outer frame; 413, storage barrel; 414, feed pipe; 415, temperature controller; 416, heating pipe; 417, drive motor; 418, stirring blade; 42, discharge assembly; 421, mounting plate; 4 22. Connecting frame; 423. First motor; 424. First gear; 425. Connecting gear plate; 426. Connecting frame; 427. Ejector frame; 428. Adjusting plate; 429. Arc-shaped connecting rod; 4210. Telescopic discharge pipe; 5. Auxiliary unloading assembly; 501. Mounting frame; 502. Motor seat; 503. Second motor; 504. Screw; 505. Guide rod; 506. Second movable plate; 507. Ejector column; 508. Position sensor. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Example 1: Please refer to Figures 1-6 The utility model provides a technical solution: a valve oil seal production device, including a lower die base 1 and a supporting leg 2 at the bottom thereof, a mounting rod 31 is fixedly installed on the top of the lower die base 1, a top plate 32 is fixedly installed on the top of the mounting rod 31, an electric cylinder 33 is provided on the top of the top plate 32, a first movable plate 34 is provided at the output end of the electric cylinder 33, a middle mold 35 is provided at the output end of the electric cylinder 33, a raw material supply mechanism 4 for loading raw materials for valve oil seal production is provided on the top of the top plate 32, and an auxiliary unloading component 5 for ejecting the formed valve oil seal for unloading is provided inside the lower die base 1.

[0025] Furthermore, the raw material supply mechanism 4 includes a heat-insulating storage component 41 for storing valve oil seal raw materials, and a mounting frame 411 is provided in the heat-insulating storage component 41, and the mounting frame 411 is provided inside the top plate 32, and an heat-insulating outer frame 412 is provided inside the mounting frame 411, and a storage barrel 413 is provided inside the heat-insulating outer frame 412, and a feeding pipe 414 is installed on the top of the storage barrel 413, and a temperature controller 415 is provided on the top of the storage barrel 413, and a heating tube 416 is provided on the output signal end of the temperature controller 415, and a driving motor 417 is provided on the top of the storage barrel 413, and a stirring blade 418 is provided on the output shaft of the driving motor 417, so as to facilitate the heat-insulating storage of the raw materials inside the storage barrel 413 and avoid the condensation of the raw materials inside the storage barrel 413 in subsequent production.

[0026] Furthermore, a cavity is provided between the heat-insulating outer frame 412 and the material storage barrel 413 , and the heating tube 416 is arranged inside the cavity to facilitate heat transfer and improve the heat-insulating effect.

[0027] Furthermore, the raw material supply mechanism 4 also includes a discharging component 42 for adjusting the raw material discharge amount inside the storage barrel 413 according to different production needs. A mounting plate 421 is provided in the discharging component 42, and the mounting plate 421 is fixedly installed on the bottom of the storage barrel 413. A connecting frame 422 is fixedly installed on the bottom of the mounting plate 421. A first motor 423 is fixedly installed inside the connecting frame 422, and a first gear 424 is fixedly installed on the output shaft of the first motor 423. A connecting gear plate 425 is rotatably installed on the bottom of the mounting plate 421, and a connecting frame 426 is installed on the top of the connecting gear plate 425. A top frame 427 is fixedly installed on the bottom of the mounting plate 421, and an adjusting piece 428 is rotatably installed on the bottom of the top frame 427. An arc-shaped connecting rod 429 is rotatably installed on the bottom of the adjusting piece 428. A telescopic discharging tube 4210 is provided at the bottom of the mounting plate 421 to facilitate dynamic adjustment of the discharge amount and avoid excessive waste of production raw materials.

[0028] Furthermore, the first gear 424 is engaged with the connecting gear plate 425, the arc-shaped connecting rod 429 is rotatably installed with the connecting gear plate 425, and an upper mold is provided at the bottom of the telescopic discharge tube 4210 to facilitate the automatic loading effect. A flow sensor is provided on the outside of the telescopic discharge tube 4210 to avoid leakage of excess raw materials.

[0029] Example 2: Please refer to Figure 7 , and combined with Example 1, it is further obtained that the auxiliary blanking component 5 includes a mounting frame 501, the mounting frame 501 is fixedly installed inside the lower mold base 1, a motor base 502 is fixedly installed at the bottom of the mounting frame 501, a second motor 503 is fixedly installed inside the motor base 502, a screw 504 is fixedly installed on the output shaft of the second motor 503, a guide rod 505 is fixedly installed inside the mounting frame 501, a second movable plate 506 is slidably installed outside the guide rod 505, a ejection column 507 is fixedly installed on the top of the second movable plate 506, and a position sensor 508 is provided on the top of the mounting frame 501, which is convenient for ejecting the valve oil seal inside the center mold 35 after the valve oil seal is formed, thereby accelerating the blanking rate.

[0030] Furthermore, the second movable plate 506 is threadedly mounted on the screw rod 504 , and connecting grooves are provided at corresponding positions of the mounting frame 501 and the ejecting column 507 to facilitate ejection and unloading operations.

[0031] During actual operation, when valve oil seals need to be produced, molten rubber raw materials can first be added to the interior of the storage barrel 413 through the feed pipe 414. Then, to prevent the raw materials inside the storage barrel 413 from solidifying as production progresses, the temperature controller 415 can be operated to increase the temperature of the heating pipe 416 to generate heat, thereby keeping the raw materials inside the storage barrel 413 warm. To further improve the insulation effect, the drive motor 417 can be turned on to rotate the stirring blade 418 to stir the raw materials inside the storage barrel 413, ensuring that the raw materials inside the storage barrel 413 are kept warm. Subsequently, the second motor 503 can be operated to rotate the screw 504. Under the action of the guide rod 505, the second movable plate 506 can be lowered. Under the detection of the position sensor 508, the top of the ejector column 507 is ensured to be parallel to the installation frame 501. Then, the electric cylinder 33 is operated, and under the action of the installation rod 31, the first movable plate 34 can be lowered, thereby lowering the upper mold and the middle mold 35. The middle mold 35 will be aligned with the top of the installation frame 501, and the upper mold will be aligned with the middle mold 35. After the alignment is completed, according to the amount of rubber required for injection molding, the first motor 423 can be turned on to rotate the first gear 424, thereby rotating the meshing connecting gear plate 425, rotating the arc-shaped connecting rod 429, and adjusting the opening and closing angle of the adjusting plate 428 to adjust the opening and closing degree, thereby controlling the amount of raw material flowing out of the telescopic discharge tube 4210. After adjustment is completed, the material will flow from the interior of the storage barrel 413 into the interior of the upper mold and the middle mold 35 through the action of the telescopic discharge tube 4210 for injection molding. When the discharge volume reaches the required amount, the flow sensor outside the telescopic discharge tube 4210 transmits a signal to the first motor 423, causing the first motor 423 to rotate in the opposite direction, causing the adjustment plate 428 to rotate in the opposite direction, achieving closure, and then completing the valve oil seal molding operation. After molding is completed, the electric cylinder 33 can be operated to raise the first movable plate 34 to separate the upper mold from the middle mold 35. Then, to increase the discharge speed, the second motor 503 can be turned on to rotate the screw 504. Under the action of the guide rod 505, the second movable plate 506 can be moved to move the ejector pin 507 upward. Under the ejection action of the ejector pin 507, the valve oil seal formed in the middle mold 35 can be ejected for unloading, avoiding the tedious steps of ejecting one by one.

[0032] The above embodiments merely represent one or several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A valve oil seal production device, comprising a lower die base (1) and a supporting leg (2) at its bottom, characterized in that: A mounting rod (31) is fixedly mounted on the top of the lower die base (1), a top plate (32) is fixedly mounted on the top of the mounting rod (31), an electric cylinder (33) is provided on the top of the top plate (32), a first movable plate (34) is provided at the output end of the electric cylinder (33), a middle die (35) is provided at the output end of the electric cylinder (33), a raw material supply mechanism (4) for loading raw materials for valve oil seal production is provided on the top of the top plate (32), and an auxiliary unloading component (5) for ejecting the valve oil seal after molding is provided inside the lower die base (1) for unloading.

2. The valve oil seal production device according to claim 1, characterized in that: The raw material supply mechanism (4) comprises a heat-insulating storage component (41) for storing valve oil seal raw materials, a mounting frame (411) is provided in the heat-insulating storage component (41), the mounting frame (411) is provided inside the top plate (32), a heat-insulating outer frame (412) is provided in the mounting frame (411), a storage barrel (413) is provided inside the heat-insulating outer frame (412), a feed pipe (414) is provided on the top of the storage barrel (413), a temperature controller (415) is provided on the top of the storage barrel (413), a heating pipe (416) is provided at the output signal end of the temperature controller (415), a driving motor (417) is provided on the top of the storage barrel (413), and a stirring blade (418) is provided on the output shaft of the driving motor (417).

3. The valve oil seal production device according to claim 2, characterized in that: A cavity is provided between the heat-insulating outer frame (412) and the material storage barrel (413), and the heating pipe (416) is provided inside the cavity.

4. The valve oil seal production device according to claim 2, characterized in that: The raw material supply mechanism (4) further comprises a discharge assembly (42) for adjusting the discharge amount of the raw materials in the storage barrel (413), wherein a mounting plate (421) is provided in the discharge assembly (42), wherein the mounting plate (421) is fixedly mounted on the bottom of the storage barrel (413), wherein a connecting frame (422) is fixedly mounted on the bottom of the mounting plate (421), wherein a first motor (423) is fixedly mounted in the connecting frame (422), and a first motor (423) is fixedly mounted on the output shaft of the first motor (423). A gear (424) is provided. A connecting gear plate (425) is rotatably mounted on the bottom of the mounting plate (421). A connecting frame (426) is mounted on the top of the connecting gear plate (425). A top frame (427) is fixedly mounted on the bottom of the mounting plate (421). An adjusting plate (428) is rotatably mounted on the bottom of the top frame (427). An arc-shaped connecting rod (429) is rotatably mounted on the bottom of the adjusting plate (428). A telescopic discharge pipe (4210) is provided at the bottom of the mounting plate (421).

5. The valve oil seal production device according to claim 4, characterized in that: The first gear (424) is meshed with the connecting gear plate (425), the arc-shaped connecting rod (429) is rotatably mounted on the connecting gear plate (425), an upper mold is provided at the bottom of the telescopic discharge pipe (4210), and a flow sensor is provided on the outside of the telescopic discharge pipe (4210).

6. The valve oil seal production device according to claim 1, characterized in that: The auxiliary blanking component (5) comprises a mounting frame (501), the mounting frame (501) is fixedly mounted inside the lower die base (1), a motor base (502) is fixedly mounted on the bottom of the mounting frame (501), a second motor (503) is fixedly mounted inside the motor base (502), a screw (504) is fixedly mounted on the output shaft of the second motor (503), a guide rod (505) is fixedly mounted inside the mounting frame (501), a second movable plate (506) is slidably mounted outside the guide rod (505), a ejector column (507) is fixedly mounted on the top of the second movable plate (506), and a position sensor (508) is provided on the top of the mounting frame (501).

7. The valve oil seal production device according to claim 6, characterized in that: The second movable plate (506) is threadedly mounted on the screw rod (504), and communication grooves are provided at corresponding positions of the mounting frame (501) and the ejecting column (507).

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