Water tank mold capable of avoiding mold stripping tensile failure
The cooling system consisting of semiconductor refrigeration sheets and circulating pumps, combined with a servo motor and electric push rod mechanism, solves the problems of slow cooling of water tank molds and difficulty in cutting excess material. Rapid cooling and automatic cutting are achieved, improving the reliability and aesthetics of injection molding.
Patent Information
- Application Number
- CN202422747815.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing water tank mold cooling system has poor fluidity and slow cooling time, which can easily cause the mold to deform or break. In addition, it is easy to produce excess material during injection molding and is difficult to cut, affecting the appearance of the product.
The cooling system consists of semiconductor refrigeration sheets and circulation pumps. The cooling water is transferred through the cooling sheets to quickly and evenly cool the injection molding materials. The servo motor and electric push rod mechanism are used to automatically cut the excess material.
It achieves rapid and uniform cooling of the injection molding raw materials, avoids breakage during demoulding, and effectively cuts off excess materials, thus improving the molding quality and aesthetics of the product.
Smart Images

Figure CN223407345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a water tank mold that can be prevented from being broken when ejected from the mold. Background Art
[0002] Moulds are various moulds and tools used in industrial production to obtain the required products by injection moulding, blow moulding, extrusion, die casting or forging, smelting, stamping and other methods. In short, moulds are tools used to make shaped objects. Existing water tank moulds still have certain defects when used, such as;
[0003] Existing water tank molds mainly use cooling pipes for cooling. However, the cooling system of the existing cooling pipes has poor fluidity and slow cooling time. When the water tank in the mold is taken out, it is easy to deform or even break. The cooling is slow. In addition, when the existing water tank mold is injected with an injection molding machine, some residual material is easy to be generated, which can easily cause the injection port to be blocked and even affect the aesthetics of the product. However, most existing water tank molds cannot cut the residual material. Utility Model Content
[0004] The purpose of the utility model is to provide a water tank mold that can avoid being broken when being ejected from the mold, so as to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water tank mold that avoids breaking when demoulding, comprising: a concave mold, a cover plate, a partition plate and a convex shell;
[0006] The upper surface of the die is in contact with a cover plate, and the inner wall of the die is connected to a partition plate, the bottom of the cover plate is connected to a convex shell, a shaping mechanism is provided in the partition plate and the convex shell, and a feeding mechanism is provided on one side of the die;
[0007] The shaping mechanism includes: a first copper tube, a water outlet pipe, a water inlet pipe, a second copper tube, a heat dissipation pipe, an air cooler, a water bucket, a cooling fin, a semiconductor refrigeration fin, a cooling fan, a circulation pump and a water injection pipe. Four groups of first copper tubes are connected to the inner wall of the convex shell, one end of the first copper tube is connected to the water outlet pipe, and the other end of the first copper tube is connected to the water inlet pipe. The water inlet pipe and the water outlet pipe are both connected to the inner wall of the cover plate.
[0008] Preferably, a second copper tube is connected to the inner wall of the partition, and both ends of the second copper tube are also provided with a water outlet pipe and a water inlet pipe.
[0009] Preferably, one side of the water outlet pipe is connected to a heat dissipation pipe, the other end of the heat dissipation pipe is connected to an air cooler, the bottom of the air cooler is connected to a water bucket, and the air cooler and the water bucket are connected through a pipe.
[0010] Preferably, a cooling fin is connected through the front of the inner wall of the water bucket, the front of the cooling fin is connected to a semiconductor refrigeration fin, and the front of the semiconductor refrigeration fin is connected to a heat dissipation fan.
[0011] Preferably, one side of the water bucket is connected to a circulation pump, one side of the circulation pump is connected to a water injection pipe, and the water injection pipe is connected to one side of the water inlet pipe.
[0012] Preferably, the feeding mechanism includes: a through opening, a large gear, a through hole, a servo motor, a small gear, an electric push rod and an insertion rod. A through opening is opened on one side of the die, a large gear is rotatably connected to the inner wall of the through opening, and a through hole is opened in the large gear.
[0013] Preferably, one side of the die is connected to a servo motor via a motor seat, and the output end of the servo motor passes through the inner wall of the through opening and is connected to a small gear via a coupling, and the small gear is meshed and connected above the large gear.
[0014] Preferably, the bottom of the die is connected to an electric push rod via a hanger, the movable end of the electric push rod is connected to an insertion rod, and the insertion rod is arranged on one side of the large gear.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the water tank mold that avoids being pulled apart during demolding cools the water in the water bucket through a semiconductor refrigeration sheet, and then is pumped into the first copper tube and the second copper tube by a circulation pump to absorb the heat of the injection molding raw material, allowing the injection molding raw material to be quickly and evenly cooled, thereby preventing the water tank mold from being pulled apart during demolding; the water tank mold that avoids being pulled apart during demolding drives the large gear to rotate by starting the servo motor to tear the injection molding raw material, and then starts the electric push rod to push the insertion rod to push out the residual material in the through hole, thereby allowing the water tank mold to cut the residual material. The specific contents are as follows:
[0016] 1. The water is cooled by the semiconductor refrigeration chip and transferred to the water flow in the bucket by the cooling plate to cool the water. The water is then pumped out by the circulation pump and sent into the first copper tube and the second copper tube to absorb the heat of the injection molding material. After the heat is dissipated by the air cooler, it returns to the water bucket for further cooling. The injection molding material in the die is quickly and evenly cooled, allowing the injection molding material to be quickly formed, thereby preventing the water tank mold from being pulled apart during demolding.
[0017] 2. Start the servo motor to drive the small gear to rotate, and the small gear drives the large gear to rotate to tear the injection molding material apart. Then start the electric push rod to push the insertion rod to push the residual material in the through hole, so that the water tank mold can cut the residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2This is a schematic diagram of the three-dimensional cross-sectional structure of the female mold of the utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the convex shell of the utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the partition of the utility model;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the first copper tube of the utility model;
[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the cooling fin of the utility model;
[0024] Figure 7 This is a schematic diagram of the three-dimensional structure of the large gear of the utility model.
[0025] In the figure: 1. die; 2. cover plate; 3. partition; 4. convex shell; 5. shaping mechanism; 501. first copper tube; 502. water outlet pipe; 503. water inlet pipe; 504. second copper tube; 505. heat dissipation pipe; 506. air cooler; 507. water bucket; 508. cooling plate; 509. semiconductor cooling plate; 510. cooling fan; 511. circulation pump; 512. water injection pipe; 6. feeding mechanism; 601. opening; 602. large gear; 603. through hole; 604. servo motor; 605. small gear; 606. electric push rod; 607. insertion rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figures 1-6, The utility model provides a technical solution: a water tank mold to avoid being pulled apart when demolding, comprising: a die 1, a cover plate 2, a partition plate 3 and a convex shell 4; the upper surface of the die 1 abuts the cover plate 2, and the inner wall of the die 1 is connected to the partition plate 3, the bottom of the cover plate 2 is connected to the convex shell 4, a shaping mechanism 5 is arranged in the partition plate 3 and the convex shell 4, and a feeding mechanism 6 is arranged on one side of the die 1; the shaping mechanism 5 comprises: a first copper tube 501, a water outlet pipe 502, a water inlet pipe 503, a second copper tube 504, a heat dissipation pipe 505, an air cooler 506, a water bucket 507, a cooling plate 508, a semiconductor refrigeration plate 509, a heat dissipation fan 510, a circulating pump 511 and a water injection pipe 512, four groups of first copper tubes 501 are connected to the inner wall of the convex shell 4, one end of the first copper tube 501 is connected to the water outlet pipe 502, and the other end of the first copper tube 501 is connected to the water inlet pipe 50 3. The water inlet pipe 503 and the water outlet pipe 502 are both connected to the inner wall of the cover plate 2. The inner wall of the partition plate 3 is connected to a second copper pipe 504. The two ends of the second copper pipe 504 are also provided with a water outlet pipe 502 and a water inlet pipe 503. One side of the water outlet pipe 502 is connected to a heat dissipation pipe 505. The other end of the heat dissipation pipe 505 is connected to an air cooler 506. The bottom of the air cooler 506 is connected to a water bucket 507, and the air cooler 506 and the water bucket 507 are connected by a pipeline. The front part of the inner wall of the water bucket 507 is connected to a cooling plate 508. The front part of the cooling plate 508 is connected to a semiconductor refrigeration plate 509. The front part of the semiconductor refrigeration plate 509 is connected to a cooling fan 510. One side of the water bucket 507 is connected to a circulation pump 511. One side of the circulation pump 511 is connected to a water injection pipe 512. The water injection pipe 512 is connected to one side of the water inlet pipe 503.
[0028] During specific implementation, a cooling fan 510 is used to dissipate the heat generated at the front of the semiconductor refrigeration plate 509, and the back of the semiconductor refrigeration plate 509 is cooled. The cooling plate 508 transfers the heat to the water flow in the water bucket 507 to cool the water, and then the water is pumped out by the circulation pump 511, enters the first copper tube 501 and the second copper tube 504 through the water injection pipe 512 and the water inlet pipe 503, absorbs the heat of the injection molding material, and then dissipates the heat through the heat dissipation pipe 505 and the air cooler 506, and returns to the water bucket 507 to be cooled again, so that the injection molding material in the die 1 is quickly and evenly cooled, so that the injection molding material can be quickly formed, so as to prevent the water tank mold from being pulled out of the mold.
[0029] See Figure 2 、 Figure 3 and Figure 7It can be seen that the feeding mechanism 6 includes: a through opening 601, a large gear 602, a through hole 603, a servo motor 604, a small gear 605, an electric push rod 606 and an insertion rod 607. A through opening 601 is provided on one side of the die 1, and a large gear 602 is rotatably connected to the inner wall of the through opening 601. A through hole 603 is provided in the large gear 602. One side of the die 1 is connected to the servo motor 604 through the motor seat, and the output end of the servo motor 604 passes through the inner wall of the through opening 601 and is connected to the small gear 605 through a coupling. The small gear 605 is meshed and connected to the top of the large gear 602. The bottom of the die 1 is connected to the electric push rod 606 through a hanger, and the movable end of the electric push rod 606 is connected to the insertion rod 607, and the insertion rod 607 is arranged on one side of the large gear 602.
[0030] During specific implementation, the port 601 is connected to the injection molding machine, and the injection molding material enters the die 1 through the port 601 and the through hole 603. After the injection molding is completed, the servo motor 604 is started to drive the small gear 605 to rotate, and the small gear 605 drives the large gear 602 to rotate, tearing the injection molding material, and then the electric push rod 606 is started to push the insertion rod 607 into the through hole 603, pushing out the residual material in the through hole 603 to prevent blockage, so that the water tank mold can cut the residual material.
[0031] To sum up: when using this water tank mold that avoids being pulled apart when demolding, first, install the die 1 and the cover plate 2 on the mold base of the lifting device, connect the injection molding machine to the through port 601, and the lifting device drives the cover plate 2 to press on the die 1. Use the injection molding machine to inject the basic injection molding material into the through port 601, and enter the die 1 through the through hole 603 to fill the cavity surrounded by the die 1, the cover plate 2 and the partition 3. Then close the injection molding machine and start the through port 601 to drive the large gear 602 to rotate, remove the excess material, and then start the circulating pump 511 to pass cold water into the first copper tube 501 and the second copper tube 504 to accelerate the molding of the injection molding material and mold the injection molding material into a water tank. Then use the lifting device to drive the cover plate 2 to move upward to take out the molded water tank. At the same time, the electric push rod 606 pushes the insert rod 607 to push out the residual material in the through hole 603. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A water tank mold that avoids breaking when ejecting from the mold, comprising: The die (1), the cover plate (2), the partition plate (3) and the convex shell (4) are characterized by: The upper surface of the die (1) is in contact with a cover plate (2), and a partition plate (3) is connected to the inner wall of the die (1); the bottom of the cover plate (2) is connected to a convex shell (4); a shaping mechanism (5) is provided in the partition plate (3) and the convex shell (4); and a feeding mechanism (6) is provided on one side of the die (1); The shaping mechanism (5) comprises: a first copper tube (501), a water outlet pipe (502), a water inlet pipe (503), a second copper tube (504), a heat dissipation pipe (505), an air cooler (506), a water bucket (507), a cooling plate (508), a semiconductor cooling plate (509), a heat dissipation fan (510), a circulation pump (511) and a water injection pipe (512); four groups of first copper tubes (501) are connected to the inner wall of the convex shell (4); one end of the first copper tube (501) is connected to the water outlet pipe (502), and the other end of the first copper tube (501) is connected to the water inlet pipe (503); and the water inlet pipe (503) and the water outlet pipe (502) are both connected to the inner wall of the cover plate (2).
2. The water tank mold for preventing breakage during demoulding according to claim 1, characterized in that: A second copper tube (504) is connected to the inner wall of the partition (3), and both ends of the second copper tube (504) are also provided with a water outlet pipe (502) and a water inlet pipe (503).
3. The water tank mold for preventing breakage during demoulding according to claim 1, characterized in that: One side of the water outlet pipe (502) is connected to a heat dissipation pipe (505), the other end of the heat dissipation pipe (505) is connected to an air cooler (506), the bottom of the air cooler (506) is connected to a water bucket (507), and the air cooler (506) and the water bucket (507) are connected through a pipeline.
4. The water tank mold for preventing breakage during demoulding according to claim 3, characterized in that: A cooling fin (508) is connected through the front of the inner wall of the water bucket (507), a semiconductor cooling fin (509) is connected to the front of the cooling fin (508), and a heat dissipation fan (510) is connected to the front of the semiconductor cooling fin (509).
5. The water tank mold for preventing breakage during demoulding according to claim 3, characterized in that: One side of the water bucket (507) is connected to a circulation pump (511), one side of the circulation pump (511) is connected to a water injection pipe (512), and the water injection pipe (512) is connected to one side of the water inlet pipe (503).
6. The water tank mold for preventing breakage during demoulding according to claim 1, characterized in that: The feeding mechanism (6) comprises: a through opening (601), a large gear (602), a through hole (603), a servo motor (604), a small gear (605), an electric push rod (606) and an insert rod (607). The through opening (601) is provided on one side of the die (1). The large gear (602) is rotatably connected to the inner wall of the through opening (601). The through hole (603) is provided in the large gear (602).
7. The water tank mold for preventing breakage during demoulding according to claim 6, characterized in that: One side of the die (1) is connected to a servo motor (604) via a motor seat, and an output end of the servo motor (604) passes through the inner wall of the through opening (601) and is connected to a small gear (605) via a coupling, and the small gear (605) is meshed and connected to the top of the large gear (602).
8. The water tank mold for preventing breakage during demoulding according to claim 6, characterized in that: The bottom of the die (1) is connected to an electric push rod (606) via a hanger, and the movable end of the electric push rod (606) is connected to an insertion rod (607), and the insertion rod (607) is arranged on one side of the large gear (602).