Shaping device and machining equipment

Abstract

The utility model provides a shaping device and processing equipment, and relates to the technical field of file box production and manufacturing. The shaping device comprises a detection mechanism, a shaping mechanism, a conveying mechanism and a discharging mechanism, wherein the detection mechanism is used for detecting a workpiece to be shaped; the shaping mechanism is used for shaping a to-be-shaped workpiece; the conveying mechanism is configured to grab a to-be-shaped workpiece, convey the to-be-shaped workpiece to the detection mechanism and convey the detected to-be-shaped workpiece to the shaping mechanism; the discharging mechanism is arranged on the side, away from the detection mechanism, of the shaping mechanism and used for conveying the finished workpieces shaped by the shaping mechanism. The detection mechanism is used for detecting the to-be-shaped workpiece, and the conditions of missing detection and error detection are avoided. The to-be-detected workpiece is conveyed between the detection mechanism and the shaping mechanism through the conveying mechanism, the shaping process of the to-be-shaped workpiece is achieved through the shaping mechanism, time and labor are saved, the shaping difficulty is reduced, the shaping time is shortened, the shaping efficiency is improved, the consistency of finished workpieces is good, and the shaping quality is improved.

Description

Technical Field

[0001] The utility model generally relates to the technical field of file box production and manufacturing, and in particular to a shaping device and processing equipment. Background Art

[0002] Currently, after assembly, file boxes require operators to close the lid and inspect certain critical quality control points before moving them to the next process. Manual shaping is time-consuming and labor-intensive. Furthermore, since shaping speed and lid angle depend on operator skill, and different operators have varying shaping techniques, subjective factors can directly affect shaping quality, resulting in poor consistency and impacting the quality of the finished product. Utility Model Content

[0003] The utility model provides a shaping device and processing equipment to improve production efficiency and production quality. According to a first aspect of the utility model, a shaping device is provided, comprising:

[0004] A detection mechanism, used for detecting the workpiece to be shaped;

[0005] A shaping mechanism, used for shaping the workpiece to be shaped;

[0006] a conveying mechanism configured to grab the workpiece to be shaped and convey it to the inspection mechanism, and to convey the workpiece to be shaped that has completed inspection to the shaping mechanism;

[0007] The discharging mechanism is arranged on a side of the shaping mechanism away from the detecting mechanism and is used for conveying the finished workpiece after being shaped by the shaping mechanism.

[0008] In some embodiments, the detection mechanism includes:

[0009] A first limiting member, used for accommodating and limiting the workpiece to be shaped;

[0010] The detection component is used to detect the identification of the workpiece to be shaped.

[0011] In some embodiments, the shaping mechanism includes:

[0012] A first shaping component is provided on a side of the detection mechanism facing the discharging mechanism, and is used for shaping the back plate of the workpiece to be shaped;

[0013] The second shaping component is arranged between the first shaping component and the discharging mechanism, and is used for covering and shaping the workpiece to be shaped.

[0014] In some embodiments, the first shaping component includes:

[0015] A second limiting member, used for accommodating and limiting the workpiece to be shaped;

[0016] a first bracket, disposed on a side of the second limiting member away from the conveying mechanism;

[0017] a first shaping roller, rotatably connected to the first bracket;

[0018] A first shaping drive source, wherein the output end of the first shaping drive source is connected to the first bracket, the first shaping drive source drives the first shaping roller to move through the first bracket, and the first shaping roller pushes the back plate of the workpiece to be shaped, so that the back plate of the workpiece to be shaped rotates toward the box body.

[0019] In some embodiments, the first shaping component further comprises:

[0020] The guide plate is arranged on the side of the first shaping drive source away from the second limit member. The guide plate is provided with a guide slope, which is used to guide the box cover of the workpiece to be shaped so that the box cover of the workpiece to be shaped is arranged at an angle relative to the box body.

[0021] In some embodiments, the second shaping component includes:

[0022] A second limiting member, used for accommodating and limiting the workpiece to be shaped;

[0023] a second bracket, disposed on a side of the second limiting member away from the conveying mechanism;

[0024] a second shaping roller, rotatably connected to the second bracket;

[0025] A second shaping drive source, the output end of the second shaping drive source is connected to the second bracket, the second shaping drive source drives the second shaping roller to move through the second bracket, and the second shaping roller pushes the box cover of the workpiece to be shaped, so that the box cover of the workpiece to be shaped rotates toward the box body and is covered on the box body.

[0026] In some embodiments, the second shaping component further comprises:

[0027] a support frame, arranged on a side of the second limiting member away from the conveying mechanism and corresponding to the back plate of the workpiece to be shaped;

[0028] The supporting roller is rotatably connected to the supporting frame and abuts against the second shaping roller.

[0029] In some embodiments, a positioning mechanism is further included, and the positioning mechanism is arranged on a side of the detection mechanism away from the shaping mechanism, and the positioning mechanism includes:

[0030] Two positioning members, used for accommodating the workpiece to be shaped between the two positioning members;

[0031] A positioning drive source, wherein the output ends of the positioning drive source are respectively connected to the two positioning members, and the positioning drive source can drive the two positioning members to move toward or away from each other, so as to position the workpiece to be shaped.

[0032] In some embodiments, the delivery mechanism comprises:

[0033] A plurality of gripping components, used for correspondingly gripping a plurality of workpieces to be shaped;

[0034] The conveying moving component is connected to the plurality of the grabbing components, and the conveying moving component drives the plurality of the grabbing components to move synchronously, and is used for switching between the positioning mechanism, the detection mechanism and the shaping mechanism.

[0035] In some embodiments, the discharging mechanism includes:

[0036] a conversion assembly, disposed on a side of the shaping mechanism away from the detection mechanism, for grabbing the finished workpiece shaped by the shaping mechanism and rotating it;

[0037] A palletizing assembly, used for stacking a plurality of the finished workpieces;

[0038] an intermediate component, disposed between the conversion component and the palletizing component, the intermediate component being used to carry the finished workpiece after being rotated by the conversion component and to transport the finished workpiece to the palletizing component;

[0039] The material taking component is arranged corresponding to the stacking component, and is used to output a plurality of stacked finished workpieces.

[0040] According to the second aspect of the utility model, an embodiment of the utility model also provides a processing equipment, including an assembly device, a packaging device and the above-mentioned shaping device, the shaping device is arranged between the assembly device and the packaging device, the assembly device is used to assemble the workpiece to be shaped, and the packaging device is used to package the finished workpiece after shaping.

[0041] An embodiment of the present invention has the following advantages or beneficial effects:

[0042] The shaping device and processing equipment provided by the present invention utilize a detection mechanism to detect the workpiece to be shaped, thereby achieving full inspection of key quality control points and avoiding missed inspections or incorrect inspections. The conveying mechanism transports the workpiece to be inspected between the detection mechanism and the shaping mechanism, and the shaping mechanism is utilized to achieve the shaping process of the workpiece to be shaped, thus saving time and effort, reducing the difficulty and time of shaping, and improving shaping efficiency. Furthermore, the consistency of the finished workpiece is relatively good, thereby improving the shaping quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] To better understand the present invention, reference may be made to the embodiments shown in the following drawings. The components in the drawings are not necessarily to scale, and related elements may be omitted in order to emphasize and clearly illustrate the technical features of the present invention. In addition, related elements or components may have different arrangements as known in the art. In addition, in the drawings, the same reference numerals represent the same or similar components in each figure. The above and other features and advantages of the present invention will become more apparent by describing in detail its exemplary embodiments with reference to the accompanying drawings.

[0044] in:

[0045] Figure 1 The figure shows the structure of the workpiece to be shaped by the shaping device according to one embodiment of the present invention. Figure 1 ;

[0046] Figure 2 The figure shows the structure of the workpiece to be shaped by the shaping device according to one embodiment of the present invention. Figure 2 ;

[0047] Figure 3 The structure of the shaping device of the utility model is shown as follows Figure 1 ;

[0048] Figure 4 The figure shows the structure of the shaping device of one embodiment of the utility model without the outer shell. Figure 1 ;

[0049] Figure 5 The figure shows the structure of the shaping device of one embodiment of the utility model without the outer shell. Figure 2 ;

[0050] Figure 6 The figure shows the structure of the shaping device of one embodiment of the utility model without the outer shell. Figure 3 ;

[0051] Figure 7 The figure shows a structural diagram of a shaping device according to an embodiment of the present invention, with the discharging mechanism hidden;

[0052] Figure 8The figure shows the structure of the shaping device of one embodiment of the utility model without the outer shell. Figure 4 ;

[0053] Figure 9 Shown is a structural schematic diagram of a discharging mechanism of a shaping device according to an embodiment of the present invention.

[0054] The description of the accompanying drawings is as follows:

[0055] 100, workpiece to be shaped; 101, box body; 102, box cover; 103, back plate; 104, first crease line; 105, second crease line; 106, back strip; 107, iron ring; 108, card; 109, iron buckle; 110, hair buckle; 111, thorn buckle;

[0056] 1. Detection mechanism; 2. Shaping mechanism; 3. Conveying mechanism; 4. Discharging mechanism; 5. Positioning mechanism;

[0057] 11. First limiter; 12. Detection assembly; 121. First detection member; 122. Second detection member;

[0058] 21. First shaping assembly; 211. Second position-limiting member; 212. First bracket; 213. First shaping roller; 214. First shaping drive source; 215. Guide plate; 2151. Guide slope;

[0059] 22. Second shaping assembly; 221. Third position-limiting member; 222. Second bracket; 223. Second shaping roller; 224. Second shaping drive source; 225. Support frame; 226. Support roller;

[0060] 31. Conveying and moving assembly; 311. Moving and conveying driving source; 312. Driving gear; 313. Rack; 314. Connecting plate;

[0061] 32. Grabbing assembly; 321. Lifting drive source; 322. Grabbing frame; 323. Suction nozzle;

[0062] 41. Conversion assembly; 411. First transfer drive source; 412. First suction cup; 413. Conversion movement structure; 414. Rotation structure; 415. Second suction cup;

[0063] 42. Palletizing assembly; 421. Push-up drive source; 422. Push-up plate; 423. Clamping drive source; 424. Clamping plate;

[0064] 43. Intermediate component; 431. Intermediate driving source; 432. Push plate;

[0065] 44. Retrieving assembly; 441. Retrieving drive structure; 442. Retrieving suction cup;

[0066] 51. Positioning drive source; 52. Positioning member. DETAILED DESCRIPTION

[0067] The following will be combined with the accompanying drawings in the exemplary embodiments of the present invention to clearly and completely describe the technical solutions in the exemplary embodiments of the present invention. The exemplary embodiments described herein are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. Therefore, it should be understood that various modifications and changes can be made to the exemplary embodiments without departing from the scope of protection of the present invention.

[0068] In the description of the present invention, unless otherwise expressly provided or limited, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more; and the term "and / or" includes any and all combinations of one or more of the associated listed items. In particular, reference to "the" or "an" object is also intended to mean one of a possible plurality of such objects.

[0069] Unless otherwise specified or explained, the terms "connect," "fixed," etc. should be understood broadly. For example, "connected" may refer to a fixed connection, a detachable connection, an integral connection, an electrical connection, or a signal connection; and "connected" may refer to a direct connection or an indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0070] Furthermore, in the description of the present invention, it should be understood that the directional words such as "upper", "lower", "inside", and "outside" described in the exemplary embodiments of the present invention are described based on the angles shown in the accompanying drawings and should not be understood as limiting the exemplary embodiments of the present invention. It should also be understood that, in the context, when it is mentioned that an element or feature is connected to another element (one or more) "upper", "lower", or "inside", "outside", it can not only be directly connected to the other (one or more) elements "upper", "lower", or "inside", "outside", but can also be indirectly connected to the other (one or more) elements "upper", "lower", "inside", "outside" through an intermediate element.

[0071] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the concepts of the example embodiments to those skilled in the art. Like reference numerals in the figures represent like or similar structures, and thus their detailed description will be omitted.

[0072] This embodiment provides a processing device, which includes an assembly device, a packaging device and a shaping device. The shaping device is arranged between the assembly device and the packaging device. The assembly device is used to assemble the workpiece 100 to be shaped, and the packaging device is used to package the finished workpiece after shaping.

[0073] During the production process, after the assembly device assembles the workpiece 100 to be shaped, the workpiece 100 to be shaped is transported to the entrance of the shaping device through a conveyor belt, and is formed into a finished workpiece after being shaped by the shaping device. The outlet of the shaping device is connected to the packaging device, and then the packaging device performs packaging operations such as bagging and heat shrinking on the finished workpiece.

[0074] Among them, the workpiece 100 to be shaped can be a file box, etc. Figure 1-Figure 2 As shown, the workpiece 100 to be shaped includes a box body 101, a box cover 102, and a back plate 103. The box body 101 is similar to a rectangular structure, and the box body 101 has an open end. The box cover 102 is connected to the box body 101 through the back plate 103, that is, there is a first crease line 104 between the back plate 103 and the box body 101, and there is a second crease line 105 between the back plate 103 and the box cover 102. After the workpiece 100 to be shaped is assembled by the assembly device, the box cover 102, the back plate 103 and the bottom plate of the box body 101 are in a flat state. When the workpiece 100 to be shaped is shaped, the back plate 103 is first pushed along the first crease line 104 in the direction close to the box body 101, so that the back plate 103 is vertically arranged relative to the bottom plate of the box body 101, and then the box cover 102 is moved along the second crease line 105 in the direction close to the box body 101, so that the box cover 102 is covered on the open end of the box body 101 to complete the entire shaping process.

[0075] A back strip 106 and an iron ring 107 are provided on the back plate 103. The back strip 106 is made of a transparent material and is used to insert a label. The iron ring 107 is convenient for users to take the workpiece 100 to be shaped. A card 108 and an iron buckle 109 are provided on the outer wall of the box cover 102. One of the inner wall of the box cover 102 and the outer wall of the box body 101 is provided with a hair buckle 110, and the other is provided with a thorn buckle 111. The hair buckle 110 is detachably connected to the thorn buckle 111, which facilitates the opening and closing of the file box.

[0076] The existing manual shaping method for the workpiece 100 is time-consuming and labor-intensive, and the shaping time is relatively long. Moreover, since different operators have different shaping techniques, the subjective factors of the operators will directly affect the shaping quality, resulting in poor consistency of the finished workpiece, affecting the quality of the finished workpiece.

[0077] To this end, this embodiment provides a shaping device, such as Figure 3-Figure 5As shown, the shaping device includes an upper part and a lower part, wherein the lower part includes a detection mechanism 1, a shaping mechanism 2, a conveying mechanism 3 and a discharge mechanism 4, the detection mechanism 1 is used to detect the workpiece 100 to be shaped; the conveying mechanism 3 is configured to grab the workpiece 100 to be shaped and convey the workpiece 100 to be shaped to the detection mechanism 1, and convey the workpiece 100 to be shaped that has completed the detection to the shaping mechanism 2; the shaping mechanism 2 and the positioning mechanism 5 are arranged on both sides of the detection mechanism 1, for shaping the workpiece 100 to be shaped; the discharge mechanism 4 is arranged on the side of the shaping mechanism 2 away from the detection mechanism 1, for conveying the finished workpiece after being shaped by the shaping mechanism 2.

[0078] The shaping device provided in this embodiment utilizes the detection mechanism 1 to detect the workpiece 100 to be shaped, thereby achieving full inspection of key quality control points and avoiding missed inspections or incorrect inspections. The conveying mechanism 3 transports the workpiece to be inspected between the detection mechanism 1 and the shaping mechanism 2, and the shaping process of the workpiece 100 to be shaped is completed by the shaping mechanism 2, thus saving time and effort, reducing the difficulty and time of shaping, and improving shaping efficiency. The finished workpiece has better consistency, thereby improving shaping quality.

[0079] The conveying direction of the workpiece 100 to be shaped is defined as the X direction, the detection mechanism 1 and the shaping mechanism 2 are arranged along the X direction, and the X direction, the Y direction and the Z direction are perpendicular to each other.

[0080] In one embodiment, Figure 5-Figure 7 As shown, the shaping device further includes a positioning mechanism 5, which is disposed on a side of the detection mechanism 1 away from the shaping mechanism 2. The positioning mechanism 5 is used to position the workpiece 100 to be shaped. By arranging the positioning mechanism 5 upstream of the detection mechanism 1, the workpiece 100 to be shaped is positioned by the positioning mechanism 5 before passing through the detection mechanism 1 for detection, thereby improving the detection accuracy of the detection mechanism 1.

[0081] Specifically, the positioning mechanism 5 includes a positioning drive source 51 and two positioning members 52. The two positioning members 52 are used to accommodate the workpiece 100 to be shaped. The positioning drive source 51 can be a motor or a clamping cylinder, etc. The output end of the positioning drive source 51 is connected to the two positioning members 52. The positioning drive source 51 can drive the two positioning members 52 to move toward or away from each other to position the workpiece 100 to be shaped.

[0082] In this way, under the driving action of the positioning drive source 51, when the two positioning members 52 approach each other, the positioning members 52 abut and can push the workpiece 100 to be shaped, so as to realize the correction of the workpiece 100 to be shaped, which facilitates the subsequent quality inspection of the detection mechanism 1.

[0083] It is understood that the positioning drive source 51 can be a single one, and the positioning drive source 51 can optionally be a clamping cylinder. The two positioning members 52 can be two claws, and the single positioning drive source 51 can simultaneously drive the two positioning members 52 to move. The number of positioning drive sources 51 can also be two, and the two positioning drive sources 51 are respectively connected to the two positioning members 52, so that the two positioning members 52 can move independently without interfering with each other.

[0084] Among them, the two positioning members 52 form a tapered structure at one end away from the positioning driving force source, the small end of the tapered structure is set toward the positioning driving source 51, and the large end of the tapered structure provides guidance for the workpiece 100 to be shaped, so that the workpiece 100 to be shaped can enter between the two positioning members 52.

[0085] In one embodiment, Figure 5-Figure 7 As shown, the detection mechanism 1 includes a first stopper 11 and a detection assembly 12. The first stopper 11 is an L-shaped structure or a U-shaped structure, and is used to accommodate and limit the position of the workpiece 100 to be shaped. The detection assembly 12 is used to detect the identification of the workpiece 100 to be shaped, where the identification specifically refers to the back strip 106, iron ring 107, card 108, and iron buckle 109.

[0086] Specifically, the detection assembly 12 includes two first detection members 121 and two second detection members 122. Both first detection members 121 can be color-coded optical fibers and are used to detect the back strip 106 and the card 108, respectively. Both second detection members 122 can be proximity switches and are used to detect the iron buckle 109 and the iron ring 107, respectively. These four detection members work together to identify the corresponding markings on the workpiece 100 to determine whether they are present, thereby ensuring the quality of the finished workpiece.

[0087] In one embodiment, Figure 5-Figure 7 As shown, the shaping mechanism 2 includes a first shaping component 21 and a second shaping component 22. The first shaping component 21 is arranged on the side of the detection mechanism 1 facing the discharge mechanism 4, and is used to shape the back plate 103 of the workpiece 100 to be shaped, that is, the back plate 103 is pushed along the first crease line 104 in the direction close to the box body 101, so that the back plate 103 is vertically arranged relative to the bottom plate of the box body 101, thereby achieving the first shaping process. The second shaping component 22 is arranged between the first shaping component 21 and the discharge mechanism 4, and is used to close and shape the workpiece 100 to be shaped, that is, the box cover 102 is moved along the second crease line 105 in the direction close to the box body 101, so that the box cover 102 is covered on the open end of the box body 101, thereby achieving the second shaping process.

[0088] The first shaping assembly 21 includes a second stopper 211, a first bracket 212, a first shaping roller 213, and a first shaping drive source 214. The second stopper 211 is an L-shaped or U-shaped structure, for example. It is used to accommodate and position the workpiece 100 to be shaped, preventing it from shifting. The first bracket 212 is located on the side of the second stopper 211 away from the conveying mechanism 3. The first shaping roller 213 is rotatably connected to the first bracket 212, supporting the first shaping roller 213. The first shaping drive source 214 can be optionally a motor and a cylinder. The output end of the first shaping drive source 214 is connected to the first bracket 212. The first shaping drive source 214 drives the first shaping roller 213 to move through the first bracket 212. The first shaping roller 213 pushes the back plate 103 of the workpiece 100 to be shaped, so that the back plate 103 of the workpiece 100 to be shaped rotates toward the box body 101.

[0089] Under the driving action of the first shaping drive source 214, the first shaping roller 213 can move toward the direction of the workpiece to be shaped 100, and the first shaping roller 213 contacts the box cover 102 of the workpiece to be shaped 100 and moves along the box cover 102 to the back plate 103. Since the first shaping roller 213 can rotate relative to the first bracket 212, it is convenient for the first shaping roller 213 to move along the box cover 102, thereby flattening and shaping the box cover 102, thereby improving the surface flatness of the box cover 102, and the first shaping roller 213 rolls on the outer wall of the box cover 102, the friction is relatively small, and the workpiece to be shaped 100 will not be damaged.

[0090] Since the box cover 102, back plate 103 and bottom plate of the box body 101 of the workpiece 100 to be shaped are on the same plane before shaping, the first shaping roller 213 may roll directly to the inner wall of the box cover 102 and enter the open end of the box body 101, making it difficult to achieve the shaping of the back plate 103.

[0091] To solve this problem, Figure 7 As shown, the first shaping component 21 also includes a guide plate 215, which is arranged on the side of the first shaping drive source 214 away from the second limit member 211, and the guide plate 215 is provided with a guide slope 2151, which is used to guide the box cover 102 of the workpiece 100 to be shaped, so that the box cover 102 of the workpiece 100 to be shaped is set at an angle relative to the box body 101.

[0092] With this arrangement, when the conveying mechanism 3 transfers the workpiece 100 to be shaped from the detection mechanism 1 to the first shaping component 21, since the guide plate 215 is higher than the bottom plate of the box body 101, when the box cover 102 of the workpiece 100 to be shaped overlaps the guide slope 2151 of the guide plate 215, the box cover 102 is tilted and lifted up a certain angle relative to the bottom plate of the box body 101, so that the first shaping roller 213 can roll along the outer wall of the box cover 102 to the back plate 103.

[0093] In one embodiment, Figure 5-Figure 7 As shown, the second shaping assembly 22 includes a third stopper 221, a second bracket 222, a second shaping roller 223, and a second shaping drive source 224. The third stopper 221 is an L-shaped or U-shaped structure, for example, and is used to accommodate and position the workpiece 100 to be shaped, preventing it from shifting. The second bracket 222 is positioned on the side of the second stopper 211 away from the conveying mechanism 3. The second shaping roller 223 is rotatably connected to the second bracket 222, supporting the second shaping roller 223. The second shaping drive source 224 can be optionally a motor and a cylinder. The output end of the second shaping drive source 224 is connected to the second bracket 222. The second shaping drive source 224 drives the second shaping roller 223 to move through the second bracket 222. The second shaping roller 223 pushes the box cover 102 of the workpiece 100 to be shaped, so that the box cover 102 of the workpiece 100 to be shaped rotates toward the box body 101 and is covered on the box body 101.

[0094] Under the driving action of the second shaping drive source 224, the second shaping roller 223 can move toward the direction of the workpiece 100 to be shaped. After the second shaping roller 223 contacts the box cover 102 of the workpiece 100 to be shaped, it moves along the box cover 102 to the box body 101. Since the second shaping roller 223 can rotate relative to the second bracket 222, it is convenient for the second shaping roller 223 to move along the box cover 102, thereby flattening and shaping the box cover 102, thereby improving the surface flatness of the box cover 102. The second shaping roller 223 rolls on the outer wall of the box cover 102, and the friction is relatively small, and will not damage the workpiece 100 to be shaped.

[0095] It can be understood that the structures of the first shaping drive source 214 and the second shaping drive source 224 are similar, and the only difference is that the strokes of the first shaping drive source 214 and the second shaping drive source 224 are different. Since the second shaping roller 223 needs to push and flatten the entire box cover 102, the stroke of the second shaping drive source 224 is greater than the stroke of the first shaping drive source 214.

[0096] Since the vertical plate of the workpiece 100 to be shaped is vertically arranged relative to the bottom plate of the box body 101 before the second shaping roller 223 is shaped, if the second shaping roller 223 and the first shaping roller 213 have the same height, the second shaping roller 223 will flatten the back plate 103 again after contacting the back plate 103.

[0097] To solve this problem, Figure 5-Figure 7 As shown, the second shaping component 22 also includes a support frame 225 and a support roller 226. The support frame 225 is arranged on the side of the second limit member 211 away from the conveying mechanism 3 and is arranged corresponding to the back plate 103 of the workpiece 100 to be shaped; the support roller 226 is rotatably connected to the support frame 225 and abuts against the second shaping roller 223.

[0098] In this manner, the support frame 225 provides a certain amount of support for the second shaping roller 223 via the support roller 226, raising the second shaping roller 223 to a certain height relative to the first shaping roller 213. Specifically, the maximum height of the support roller 226 is approximately the same as the height of the back plate 103 of the workpiece 100 to be shaped. This allows the second shaping roller 223 to fold the box cover 102 toward the box body 101 along the second fold line 105 while maintaining the back plate 103 in a vertical position. This ensures that the box cover 102 is flattened and shaped while maintaining the stability of the back plate 103 after shaping.

[0099] In one embodiment, Figure 5-Figure 7 As shown, the conveying mechanism 3 includes a conveying moving component 31 and multiple grabbing components 32, and the multiple grabbing components 32 are used to correspondingly grab multiple workpieces 100 to be shaped; the conveying moving component 31 is connected to the multiple grabbing components 32, and the conveying moving component 31 drives the multiple grabbing components 32 to move synchronously, and is used to switch between the positioning mechanism 5, the detection mechanism 1 and the shaping mechanism 2.

[0100] By using one conveying and moving component 31, the synchronous movement of multiple grabbing components 32 can be achieved, which has good synchronization and saves production costs. In addition, multiple grabbing components 32 can correspond to the positioning mechanism 5, the detection mechanism 1 and the shaping mechanism 2 respectively, so that the positioning process, the detection process and the shaping process can be carried out synchronously with good continuity, thereby improving production efficiency.

[0101] Specifically, if Figure 7-Figure 8As shown, the conveying moving component 31 includes a mobile conveying drive source 311, a driving gear 312, a rack 313 and a connecting plate 314. One side of the connecting plate 314 is connected to multiple grabbing components 32, and the other side is provided with a rack 313. The conveying drive source can be an electric motor. The output end of the conveying drive source is connected to the driving gear 312. The conveying drive source drives the driving gear 312 to rotate, and the driving gear 312 and the rack 313 are engaged. As the driving gear 312 rotates, the driving gear 312 drives the connecting plate 314 to move through the rack 313, thereby realizing the synchronous movement of multiple grabbing components 32.

[0102] For example, there are three gripping assemblies 32. In the initial state, the three gripping assemblies 32 correspond to the positioning mechanism 5, the detection mechanism 1, and the first shaping assembly 21, and simultaneously achieve positioning, detection, and vertical plate shaping of the three workpieces 100 to be shaped. Then, the conveying movement assembly 31 drives the multiple gripping assemblies 32 to move synchronously. At this time, the three gripping assemblies 32 correspond to the detection mechanism 1, the first shaping assembly 21, and the second shaping assembly 22, respectively, so that the workpieces 100 to be shaped that have completed positioning pass through the detection mechanism 1 for inspection, the workpieces 100 to be shaped that have completed inspection by the detection mechanism 1 pass through the first shaping assembly 21 for shaping, and the workpieces 100 to be shaped after being shaped by the first shaping assembly pass through the second shaping assembly 22 for shaping.

[0103] Specifically, the gripping assembly 32 includes a gripping lift drive source 321, a gripping frame 322, and a suction nozzle 323. The output end of the lift drive source 321 is connected to the gripping frame 322, and the suction nozzle 323 is mounted on the gripping frame 322 and connected to a vacuum generator. The lift drive source 321 drives the suction nozzle 323 to move up and down via the gripping frame 322. The vacuum generator extracts air from the suction nozzle 323, creating a negative pressure state within the suction nozzle 323, allowing the suction nozzle 323 to absorb the workpiece 100 to ensure the stability of the workpiece 100 during transportation.

[0104] It should be noted that the structures of the grabbing frames 322 of the three grabbing assemblies 32 can be the same or different, and the sizes of the three grabbing frames 322 can be adjusted according to the shaping size of the workpiece 100 to be shaped. For example, the grabbing frame 322 of the grabbing assembly 32 located on the rightmost side and corresponding to the positioning mechanism 5 is relatively long and can grasp the entire unfolded box cover 102, back plate 103 and box body 101; the grabbing frame 322 of the grabbing assembly 32 located in the middle and corresponding to the detection mechanism 1 is relatively short, which facilitates the leakage of the markings of the workpiece 100 to be shaped for detection by the detection mechanism 1; the grabbing frame 322 located on the leftmost side and corresponding to the first shaping assembly 21 is relatively short, so that the box cover 102 is in a suspended state, which is convenient for shaping.

[0105] like Figure 5-Figure 6 and Figure 9 As shown, the discharge mechanism 4 includes a conversion assembly 41, a stacking assembly 42, an intermediate assembly 43, and a pick-up assembly 44. The conversion assembly 41 is located on the side of the shaping mechanism 2 away from the detection mechanism 1 and is used to grab the finished workpiece after being shaped by the shaping mechanism 2 and rotate it to change the direction of the finished workpiece. For example, the finished workpiece is rotated 90°, so that the long side of the finished workpiece is rotated from a direction parallel to the X-axis to a direction perpendicular to the X-axis, facilitating operations such as film wrapping. The intermediate assembly 43 is located between the conversion assembly 41 and the stacking assembly 42. The intermediate assembly 43 is used to carry the finished workpiece rotated by the conversion assembly 41 and transport it to the stacking assembly 42. The intermediate assembly 43 serves as a transit transportation. The stacking assembly 42 is used to stack multiple finished workpieces, fully utilizing the three-dimensional space and saving floor space. The pick-up assembly 44 is located corresponding to the stacking assembly 42 and is used to output multiple stacked finished workpieces.

[0106] Specifically, the conversion assembly 41 includes a first transfer drive source 411, a first suction cup 412, a conversion movement structure 413, a rotating structure 414, and a second suction cup 415. The first transfer drive source 411 can optionally be a cylinder. The output end of the first transfer drive source 411 is connected to the first suction cup 412. The first transfer drive source 411 drives the first suction cup 412 to move along the X-direction, causing the first suction cup 412 to absorb the finished workpiece after being shaped by the second shaping assembly 22, thereby receiving and transporting the finished workpiece. The conversion movement structure 413 is disposed on one side of the first transfer drive source 411, and the second suction cup 415 is used to absorb the finished workpiece located at the position of the first suction cup 412. The conversion moving structure 413 is connected to the second suction cup 415 through the rotating structure 414. The conversion moving structure 413 can drive the second suction cup 415 to move along the Y direction and / or Z direction through the rotating structure 414. The rotating structure 414 can optionally be a rotating motor or a rotating cylinder. The rotating mechanism drives the second suction cup 415 to rotate, so that the second suction cup 415 drives the finished workpiece to rotate, thereby realizing the direction change of the finished workpiece.

[0107] Specifically, the intermediate component 43 includes an intermediate driving source 431 and a push plate 432. The intermediate driving source 431 can be an optional cylinder, and the cylinder is specifically a rodless cylinder. The output end of the intermediate driving source 431 is connected to the push plate 432. The push plate 432 is used to receive the finished workpiece adsorbed by the second suction cup 415. The intermediate driving source 431 drives the push plate 432 and drives the finished workpiece to move along the X direction to push the finished workpiece to the stacking component 42.

[0108] Specifically, if Figure 9As shown, the stacking assembly 42 includes an upward push drive source 421, an upward push plate 422, a clamping drive source 423 and a clamping plate 424. The upward push plate 422 receives the finished workpieces conveyed by the push plate 432. The upward push drive source 421 can optionally have a lifting cylinder. The output end of the upward push drive source 421 is connected to the upward push plate 422 to drive the finished workpieces to rise to a certain height in the Z direction. The clamping drive source 423 is arranged on at least one side of the upward push drive source 421. The output end of the clamping drive source 423 is connected to the clamping plate 424. The clamping drive source 423 drives the clamping plate 424 to move in the Y direction to clamp the finished workpieces to prevent the finished workpieces from falling with the upper push plate 422 when the upward push drive source 421 drives the upper push plate 422 to reset and fall. Then, the last layer of the multiple stacked finished workpieces is suspended, so that the next finished workpiece is pushed onto the upper push plate 422 by the push plate 432.

[0109] Specifically, if Figure 9 As shown, the material picking assembly 44 includes a material picking drive structure 441 and a material picking suction cup 442. The material picking drive structure 441 is located above the clamping drive source 423 along the Z direction. When multiple finished workpieces are stacked to a certain height along the Z direction, the material picking drive structure 441 can drive the material picking suction cup 442 to move in the X direction and / or Z direction. The material picking suction cup 442 is used to absorb the finished workpiece on the top layer, thereby realizing the process of discharging multiple stacked finished workpieces one by one. It can be understood that during the palletizing process, the feeding and discharging of the finished workpieces are located below and above the Z direction, respectively. The feeding and discharging directions are different and will not interfere with each other. They can be carried out simultaneously, thereby improving production efficiency.

[0110] It should be noted that the embodiments of the present invention are shown in the drawings and described in this specification is only an example of the principles of the present invention. It should be clear to those skilled in the art that the principles of the present invention are not limited to any details or any components of the devices shown in the drawings or described in the specification.

[0111] It should be understood that the present invention is not limited in its application to the detailed structure and arrangement of the components proposed in this specification. The present invention is capable of other embodiments and can be implemented and executed in a variety of ways. The aforementioned variations and modifications fall within the scope of the present invention. It should be understood that the present invention disclosed and defined in this specification extends to all alternative combinations of two or more individual features mentioned or apparent in the text and / or the drawings. All of these different combinations constitute multiple alternative aspects of the present invention. The embodiments described in this specification illustrate the best known ways to implement the present invention and will enable those skilled in the art to utilize the present invention.

[0112] Other embodiments of the present invention will readily occur to those skilled in the art after considering this specification and practicing the invention disclosed herein. This invention is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art not disclosed herein. The description and example embodiments are to be considered as exemplary only, with the true scope and spirit of the invention being indicated by the appended claims.

[0113] It should be understood that the present invention is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of protection of the present invention is limited only by the appended claims.

Claims

1. A shaping device, characterized in that: include: A detection mechanism, used for detecting the workpiece to be shaped; A shaping mechanism, used for shaping the workpiece to be shaped; a conveying mechanism configured to grab the workpiece to be shaped and convey it to the inspection mechanism, and to convey the workpiece to be shaped that has completed inspection to the shaping mechanism; The discharging mechanism is arranged on a side of the shaping mechanism away from the detecting mechanism and is used for conveying the finished workpiece after being shaped by the shaping mechanism.

2. The shaping device according to claim 1, characterized in that The detection mechanism includes: A first limiting member, used for accommodating and limiting the workpiece to be shaped; The detection component is used to detect the identification of the workpiece to be shaped.

3. The shaping device according to claim 1, characterized in that The shaping mechanism comprises: A first shaping component is provided on a side of the detection mechanism facing the discharging mechanism, and is used for shaping the back plate of the workpiece to be shaped; The second shaping component is arranged between the first shaping component and the discharging mechanism, and is used for covering and shaping the workpiece to be shaped.

4. The shaping device according to claim 3, characterized in that The first shaping component comprises: A second limiting member, used for accommodating and limiting the workpiece to be shaped; a first bracket, disposed on a side of the second limiting member away from the conveying mechanism; a first shaping roller, rotatably connected to the first bracket; A first shaping drive source, wherein the output end of the first shaping drive source is connected to the first bracket, the first shaping drive source drives the first shaping roller to move through the first bracket, and the first shaping roller pushes the back plate of the workpiece to be shaped, so that the back plate of the workpiece to be shaped rotates toward the box body.

5. The shaping device according to claim 4, characterized in that The first shaping component further comprises: The guide plate is arranged on the side of the first shaping drive source away from the second limit member. The guide plate is provided with a guide slope, which is used to guide the box cover of the workpiece to be shaped so that the box cover of the workpiece to be shaped is arranged at an angle relative to the box body.

6. The shaping device according to claim 3, characterized in that The second shaping component comprises: A second limiting member, used for accommodating and limiting the workpiece to be shaped; a second bracket, disposed on a side of the second limiting member away from the conveying mechanism; a second shaping roller, rotatably connected to the second bracket; A second shaping drive source, the output end of the second shaping drive source is connected to the second bracket, the second shaping drive source drives the second shaping roller to move through the second bracket, and the second shaping roller pushes the box cover of the workpiece to be shaped, so that the box cover of the workpiece to be shaped rotates toward the box body and is covered on the box body.

7. The shaping device according to claim 6, characterized in that The second shaping component further comprises: a support frame, arranged on a side of the second limiting member away from the conveying mechanism and corresponding to the back plate of the workpiece to be shaped; The supporting roller is rotatably connected to the supporting frame and abuts against the second shaping roller.

8. The shaping device according to claim 1, characterized in that It also includes a positioning mechanism, which is arranged on a side of the detection mechanism away from the shaping mechanism, and includes: Two positioning members, used for accommodating the workpiece to be shaped between the two positioning members; A positioning drive source, wherein the output ends of the positioning drive source are respectively connected to the two positioning members, and the positioning drive source can drive the two positioning members to move toward or away from each other, so as to position the workpiece to be shaped.

9. The shaping device according to claim 8, characterized in that The conveying mechanism comprises: A plurality of gripping components, used for correspondingly gripping a plurality of workpieces to be shaped; The conveying moving component is connected to the plurality of the grabbing components, and the conveying moving component drives the plurality of the grabbing components to move synchronously, and is used for switching between the positioning mechanism, the detection mechanism and the shaping mechanism.

10. The shaping device according to any one of claims 1 to 9, characterized in that: The discharging mechanism comprises: a conversion assembly, disposed on a side of the shaping mechanism away from the detection mechanism, for grabbing the finished workpiece shaped by the shaping mechanism and rotating it; A palletizing assembly, used for stacking a plurality of the finished workpieces; an intermediate component, disposed between the conversion component and the palletizing component, the intermediate component being used to carry the finished workpiece after being rotated by the conversion component and to transport the finished workpiece to the palletizing component; The material taking component is arranged corresponding to the stacking component, and is used to output a plurality of stacked finished workpieces.

11. A processing equipment, characterized in that, It comprises an assembly device, a packaging device and a shaping device as described in any one of claims 1 to 10, wherein the shaping device is arranged between the assembly device and the packaging device, the assembly device is used to assemble the workpiece to be shaped, and the packaging device is used to package the finished workpiece after shaping.

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