Improved oxygen generator working at high altitude

By using a combination of a gas mass flow meter, an oxygen concentration sensor, and an oxygen pressure gauge in the oxygen concentrator, combined with a fully oil-free scroll air compressor and a multi-module design, the problems of low efficiency and high energy consumption of oxygen concentrators in high-altitude environments are solved, and an efficient and stable oxygen supply is achieved.

CN223409365UActive Publication Date: 2025-10-03SHANGHAI WEIHANG EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422244808.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-10-03
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing oxygen production technology suffers from reduced efficiency, increased energy consumption and reduced equipment stability in high-altitude environments.

Method used

A combination of gas mass flow meter, oxygen concentration sensor and oxygen pressure gauge is used to monitor and feedback-adjust the operating parameters of the air compressor in real time. Through the oil-free scroll air compressor and multi-module design, precise control of oxygen concentration and flow is achieved, ensuring stable operation and efficient work of the equipment in high-altitude areas.

Benefits of technology

It achieves precise control of oxygen concentration in high-altitude areas, improves oxygen production efficiency, reduces energy consumption, extends equipment life, and meets the oxygen demand in high-altitude areas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an improved oxygen generator working at high altitude, and relates to the technical field of oxygen generators. The device mainly comprises a mounting frame, a transmission component, a gas source separation component, an air exhaust component and an oxygen exhaust component are arranged on the mounting frame, the oxygen exhaust component comprises a breather pipe connected with an oxygen exhaust port in the gas source separation component, and a three-way connector is mounted on the breather pipe. One connecting end of the three-way joint is provided with a gas mass flow meter, the gas mass flow meter is connected with a sensor mounting seat, the sensor mounting seat is provided with an oxygen concentration sensor, and the sensor mounting seat is connected with an oxygen pressure gauge. Through the arrangement of the gas mass flow meter, the oxygen concentration sensor and the oxygen pressure gauge, the gas inlet amount is automatically adjusted, and the oxygen generator can dynamically adapt to continuously changing gas pressure and oxygen concentration in high-altitude areas and can efficiently operate under different environmental conditions.
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Description

Technical Field

[0001] The utility model relates to the technical field of oxygen concentrators, in particular to an improved oxygen concentrator working at high altitudes. Background Art

[0002] In the process of exploring and developing high-altitude areas, humans face the challenge of oxygen depletion. As altitude increases, atmospheric pressure decreases, and oxygen concentrations decrease accordingly. This not only limits human activity in these areas but also poses a health risk. While existing oxygen production technologies, such as molecular sieve adsorption and membrane separation, can provide oxygen to a certain extent, they face challenges at high altitudes, such as decreased efficiency, increased energy consumption, and reduced equipment stability. Utility Model Content

[0003] To address this problem, this application document provides an improved oxygen concentrator that works at high altitudes, which can automatically adjust the air intake according to the external oxygen concentration and pressure, achieve precise control of the oxygen concentration, and thus adapt to the high-altitude environment.

[0004] The purpose of the present invention is to solve the problems raised in the above background technology and to provide an improved oxygen concentrator for working at high altitudes.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] An improved oxygen concentrator for operation at high altitudes comprises a mounting frame on which a transmission component, an air source separation component, an air exhaust component, and an oxygen exhaust component are provided, wherein:

[0007] The transmission component is an air compressor, and the air compressor is provided with an air inlet and an air outlet;

[0008] The air inlet end of the air source separation component is connected to the air outlet of the air compressor, and the air source separation component is used to separate oxygen from impurity gases in the air;

[0009] The air inlet end of the air exhaust component is connected to the impurity gas exhaust port on the air source separation component;

[0010] The oxygen exhaust component includes a vent pipe connected to the oxygen exhaust port on the gas source separation component, a three-way joint is installed on the vent pipe, a gas mass flow meter is installed on one connecting end of the three-way joint, the gas mass flow meter is connected to a sensor mounting seat via a connecting pipe 1, an oxygen concentration sensor is installed on the sensor mounting seat, and the sensor mounting seat is connected to an oxygen pressure gauge via a connecting pipe 2.

[0011] Preferably, the air compressor is of oil-free scroll type.

[0012] Preferably, the gas source separation component is an oxygen production module, the oxygen production module is provided with an air inlet pipe connected to the air outlet of the air compressor, the oxygen production module is provided with an oxygen exhaust pipe and an impurity gas exhaust pipe, and the oxygen exhaust pipe is connected to the ventilation pipe.

[0013] Preferably, there are two oxygen production modules.

[0014] Preferably, the air exhaust component includes a drying cylinder, a cooler and a filter. The air inlet end of the drying cylinder is connected to the impurity gas exhaust pipe of the oxygen production module, the air outlet end of the drying cylinder is connected to the air inlet end of the cooler, and the exhaust end of the cooler is connected to the air inlet end of the filter. The filter is provided with an air outlet pipe.

[0015] Preferably, a heat dissipation fan corresponding to the air compressor is installed on the mounting frame.

[0016] Beneficial effects:

[0017] The utility model realizes automatic adjustment of air intake volume through the setting of gas mass flow meter, oxygen concentration sensor and oxygen pressure gauge. The oxygen concentrator can dynamically adapt to the constantly changing air pressure and oxygen concentration in high-altitude areas, ensuring efficient operation under different environmental conditions. Adjusting the air intake volume can optimize the working efficiency of the air compressor, adjust the oxygen production according to actual needs, avoid waste of resources, meet the oxygen demand in high-altitude areas, and help reduce the energy consumption of the compressor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the transmission part of the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the gas source separation component in the utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the air exhaust component in the utility model;

[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of the oxygen exhaust component in the present utility model;

[0024] Figure 6 for Figure 5 Top view of .

[0025] Figures 1-6 middle:

[0026] 1. Mounting frame; 2. Transmission components; 3. Gas source separation components; 4. Air exhaust components; 5. Oxygen exhaust components; 11. Cooling fan; 21. Air compressor; 31. Oxygen generator module; 32. Air intake pipe; 33. Oxygen exhaust pipe; 34. Impurity gas exhaust pipe; 41. Drying cylinder; 42. Cooler; 43. Filter; 44. Air outlet pipe; 51. Ventilation pipe; 52. T-joint; 53. Gas mass flow meter; 54. Connecting pipe 1; 55. Sensor mounting base; 56. Oxygen concentration sensor; 57. Connecting pipe 2; 58. Oxygen pressure gauge. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0028] This application provides an improved oxygen concentrator for operation at high altitudes, which is mainly used to solve the problems of existing oxygen production technologies, such as molecular sieve adsorption and membrane separation technologies, which can provide oxygen to a certain extent, but face the problems of reduced efficiency, increased energy consumption and reduced equipment stability in high altitude environments, and provides the following technical solutions, which will be combined with Figures 1-6 Give detailed instructions:

[0029] An improved oxygen concentrator for operation at high altitudes mainly comprises a mounting frame 1, on which are provided a transmission component 2, an air source separation component 3, an air exhaust component 4 and an oxygen exhaust component 5, wherein: the transmission component 2 is an air compressor 21, and the air compressor 21 is provided with an air inlet and an air outlet; the air inlet end of the air source separation component 3 is connected to the air outlet of the air compressor 21, and the air source separation component 3 is used to separate oxygen from impurity gases in the air; the air inlet end of the air exhaust component 4 is connected to the impurity gas exhaust port on the air source separation component 3; the oxygen exhaust component 5 comprises a vent pipe 51 connected to the oxygen exhaust port on the air source separation component 3, a three-way joint 52 is installed on the vent pipe 51, a gas mass flow meter 53 is installed on one of the connection ends of the three-way joint 52, the gas mass flow meter 53 is connected to a sensor mounting seat 55 via a connecting pipe 1 54, and an oxygen concentration sensor is installed on the sensor mounting seat 55 56. An oxygen pressure gauge 58 is connected to the sensor mounting base 55 through a connecting pipe 2 57. When the device is in use, the power is turned on, the transmission component 2 starts working, the ambient air is sucked in and compressed, and the compressed air enters the gas source separation component 3 to separate the oxygen and impurity gases. Unnecessary gases are discharged through the air exhaust component 4, while oxygen passes through the oxygen exhaust component 5. The gas mass flow meter 53, the oxygen concentration sensor 56 and the oxygen pressure gauge 58 monitor the flow, concentration and pressure of oxygen in real time, and feed the data back to the control system. According to the monitoring data, the control system automatically adjusts the operating parameters of the air compressor 21 and adjusts the optimal air intake volume. The device improves the oxygen extraction efficiency through precise gas separation and flow control. The real-time monitoring and feedback adjustment mechanism ensures the stable operation of the system under different environmental conditions. The intelligent control system adjusts the operation of the air compressor 21 according to actual needs, reducing unnecessary energy consumption.

[0030] In this example, see Figure 2 The air compressor 21 is a fully oil-free scroll type. The fully oil-free design avoids the contamination of compressed air by oil and improves the purity of the final oxygen. Since there is no need to deal with oil, the maintenance cost and maintenance workload are reduced. The fully oil-free scroll air compressor 21 can work effectively in high-altitude areas and is not affected by low air pressure.

[0031] Further, see Figure 3The air source separation component 3 is an oxygen production module 31. The oxygen production module 31 is provided with an air inlet pipe 32 connected to the air outlet of the air compressor 21. The oxygen production module 31 is provided with an oxygen exhaust pipe 33 and an impurity gas exhaust pipe 34. The oxygen exhaust pipe 33 is connected to the ventilation pipe 51. Start the air compressor 21 to start compressing air and deliver it to the oxygen production module 31. Monitor the oxygen flow and quality in the oxygen exhaust pipe 33 and the ventilation pipe 51, as well as the gas discharge in the impurity gas exhaust pipe 34. According to the oxygen demand and system feedback, the control system Adjust the operating parameters of the oxygen production module 31 and adjust the air intake volume of the air compressor 21 at the same time. It should be noted that there are two oxygen production modules 31. Two oxygen production modules 31 can provide a larger oxygen output to meet the high demand in high-altitude areas. Using two oxygen production modules 31 can improve the redundancy of the system. Even if one module has a problem, the other can continue to work. The two modules can work alternately, reducing the continuous operation time of a single module, thereby reducing energy consumption. By distributing the workload, the wear of a single module is reduced, and the overall life of the equipment is extended.

[0032] For further information, see Figure 4 The air exhaust component 4 includes a drying cylinder 41, a cooler 42 and a filter 43. The air inlet end of the drying cylinder 41 is connected to the impurity gas exhaust pipe 34 of the oxygen production module 31, the air outlet end of the drying cylinder 41 is connected to the air inlet end of the cooler 42, and the exhaust end of the cooler 42 is connected to the air inlet end of the filter 43. An air outlet pipe 44 is provided on the filter 43. During specific operation, the air compressor 21 and the oxygen production module 31 are started to start the oxygen production process. The impurity gas discharged from the oxygen production module 31 enters the drying cylinder 41 for drying treatment. The drying effect of the drying cylinder 41 is monitored by the control system to ensure that the moisture in the gas is effectively removed. The dried gas enters the cooler 42 for cooling to reduce the gas temperature. The cooled gas is filtered through the filter 43 to remove possible solid particles and impurities. Finally, the treated gas is discharged to the external environment through the air outlet pipe 44. Through drying, cooling and filtering, this component significantly improves the quality of the exhaust gas, reduces potential pollution to the environment, removes moisture and impurities in the gas, and prevents these substances from damaging other components of the oxygen concentrator.

[0033] For details, please refer to Figure 4 A heat dissipation fan 11 corresponding to the air compressor 21 is installed on the mounting frame 1. The heat dissipation fan 11 directly cools the air compressor 21, effectively improving the heat dissipation efficiency. By dissipating heat in time, the air compressor 21 is prevented from being damaged due to overheating, thereby extending the service life of the equipment.

[0034] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An improved oxygen concentrator for operation at high altitudes, comprising a mounting frame (1), characterized in that: The mounting frame (1) is provided with a transmission component (2), an air source separation component (3), an air exhaust component (4) and an oxygen exhaust component (5), wherein: The transmission component (2) is an air compressor (21), and the air compressor (21) is provided with an air inlet and an air outlet; The air inlet end of the air source separation component (3) is connected to the air outlet of the air compressor (21), and the air source separation component (3) is used to separate oxygen from impurity gases in the air; The air inlet end of the air exhaust component (4) is connected to the impurity gas exhaust port on the air source separation component (3); The oxygen exhaust component (5) includes a vent pipe (51) connected to the oxygen exhaust port on the gas source separation component (3), a three-way joint (52) is installed on the vent pipe (51), a gas mass flow meter (53) is installed on one of the connection ends of the three-way joint (52), the gas mass flow meter (53) is connected to a sensor mounting seat (55) through a connecting pipe (54), an oxygen concentration sensor (56) is installed on the sensor mounting seat (55), and an oxygen pressure gauge (58) is connected to the sensor mounting seat (55) through a connecting pipe (57).

2. The improved oxygen concentrator for operation at high altitude according to claim 1, characterized in that: The air compressor (21) is of oil-free scroll type.

3. The improved oxygen concentrator for operation at high altitude according to claim 1, characterized in that: The gas source separation component (3) is an oxygen production module (31), and the oxygen production module (31) is provided with an air inlet pipe (32) connected to the air outlet of the air compressor (21). The oxygen production module (31) is provided with an oxygen exhaust pipe (33) and an impurity gas exhaust pipe (34), and the oxygen exhaust pipe (33) is connected to the ventilation pipe (51).

4. The improved oxygen concentrator for operation at high altitude according to claim 3, characterized in that: The number of the oxygen production modules (31) is two.

5. The improved oxygen concentrator for operation at high altitude according to claim 3, characterized in that: The air exhaust component (4) comprises a drying cylinder (41), a cooler (42) and a filter (43); the air inlet end of the drying cylinder (41) is connected to the impurity gas exhaust pipe (34) of the oxygen production module (31); the air outlet end of the drying cylinder (41) is connected to the air inlet end of the cooler (42); the air outlet end of the cooler (42) is connected to the air inlet end of the filter (43); and the filter (43) is provided with an air outlet pipe (44).

6. The improved oxygen concentrator for operation at high altitudes according to claim 1, characterized in that: A heat dissipation fan (11) corresponding to the air compressor (21) is installed on the mounting frame (1).