Intelligent light-operated explosion-proof window film

By introducing PE synthetic fiber layers and polyester film layers into the window film, combined with strong glue and glue pulling effect, the problem of insufficient explosion-proof performance of smart window film is solved, and the glass is prevented from splashing under impact, protecting safety while having light-controlled color change and heat insulation functions.

CN223409571UActive Publication Date: 2025-10-03SHANTOU WANSHUN NEW MATERIAL ZHAOFENGLIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422817008.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-03
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing intelligent automatic color-changing heat-insulating window films have poor safety and explosion-proof performance and cannot effectively prevent glass shards from splashing and injuring people around when the glass accidentally breaks.

Method used

An intelligent light-controlled explosion-proof window film is designed, comprising a transparent wear-resistant layer, a first explosion-proof layer, a composite film layer, a substrate layer, a first pressure-sensitive adhesive layer, and a release film layer. A PE synthetic fiber layer and a polyester film layer are used to improve the impact resistance and rigidity of the glass. Strong adhesive and colloid pulling action are used to prevent glass fragments from flying. Combined with a UV anti-aging coating and water and oxygen barrier layers, the discoloration life is extended.

Benefits of technology

It improves the safety and explosion-proof performance of the glass, prevents glass shards from splashing when the glass is broken by external impact, protects personal and property safety, and also has intelligent light-controlled color change and heat insulation functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent light-operated explosion-proof window film. The intelligent light-operated explosion-proof window film comprises a transparent wear-resistant layer, a first explosion-proof layer, a composite film layer, a base material layer, a first pressure-sensitive adhesive layer, a release film layer, a PE synthetic fiber layer, a transparent adhesive layer, a UV anti-aging coating, a first polyester film layer and a second pressure-sensitive adhesive layer, according to the utility model, the PE synthetic fiber layer, the first polyester film layer and the second pressure-sensitive adhesive layer are arranged, the PE synthetic fiber layer can be used for improving the impact resistance of the car window, and meanwhile, super glue on the PE synthetic fiber layer can be used for tightly adhering broken glass together; the first polyester film layer is good in impact resistance and toughness, so that when the glass adhered with the glass is subjected to external impact force, the impact force can be decomposed on the surface of the glass; therefore, the safety explosion-proof performance of the window film is improved, the rigidity of the glass is improved, and meanwhile the situation that when the glass is accidentally broken, glass slag splashes and hurts surrounding people is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of functional films attached to window glass, in particular to an intelligent light-controlled explosion-proof window film. Background Art

[0002] Currently, functional films that block light and provide heat insulation are commonly found on car windows, glass curtains, and house windows. These films can utilize sunlight for illumination while reducing the amount of ultraviolet and infrared radiation from sunlight on the inside of the glass, as well as regulating the brightness of sunlight on the inside of the glass. Traditional glass films used to reduce ultraviolet and infrared radiation from sunlight and regulate the brightness of sunlight generally use tinted or dark films. However, this approach only allows for the selection of films with a certain color scale. Lighter colors are not effective, while darker colors can affect visibility. Therefore, heat-insulating window films have emerged that can automatically change color based on the brightness of sunlight. While these films can achieve a certain degree of heat insulation while also providing a certain degree of heat insulation, they are poor in safety and explosion-proof performance. Therefore, there is an urgent need to design explosion-proof window films that provide safety and explosion-proof properties to prevent glass shards from splashing and injuring people nearby when the glass breaks. Utility Model Content

[0003] The purpose of this utility model is to design an intelligent light-controlled explosion-proof window film to address the problems raised in the background art. To achieve this objective, the utility model provides the following technical solution: comprising a transparent wear-resistant layer, a first explosion-proof layer, a composite film layer, a substrate layer, a first pressure-sensitive adhesive layer, and a release film layer, arranged in sequence. The first explosion-proof layer comprises a PE synthetic fiber layer, a transparent adhesive layer, a UV anti-aging coating, a first polyester film layer, and a second pressure-sensitive adhesive layer. The first polyester film layer has a thickness of 25-150 microns.

[0004] Furthermore, a second explosion-proof layer is provided between the composite film layer and the substrate layer. The structure of the second explosion-proof layer includes a second polyester film layer connected to the composite film layer through a third pressure-sensitive adhesive layer. The second polyester film layer has the same structure as the first polyester film layer.

[0005] Furthermore, the first polyester film layer is an aluminum-plated polyester film layer or a magnetron sputtered polyester film layer.

[0006] Furthermore, a first water barrier layer and a first oxygen barrier layer are provided between the transparent adhesive layer and the UV anti-aging coating, a second oxygen barrier layer and a second water barrier layer are provided between the composite film layer and the second explosion-proof layer, and the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer have the same structure.

[0007] Furthermore, the first water-blocking layer and the second water-blocking layer have the same structure, and the first oxygen-blocking layer and the second oxygen-blocking layer have the same structure.

[0008] Furthermore, the thickness of the transparent wear-resistant layer is 3-8 microns, the thickness of the first water-blocking layer is 20-35 nanometers, the thickness of the first oxygen-blocking layer is 450-550 nanometers, the thickness of the first pressure-sensitive adhesive layer is 5-15 microns, the thickness of the release film layer is 20-25 microns, and the thickness of the composite film layer is 6-7 microns.

[0009] Furthermore, the UV anti-aging coating includes an ultraviolet absorption layer, an intelligent light-controlled color-changing coating mixed with tungsten trioxide particles and benzopyran, and a metal oxide heat-insulating coating mixed with tin dioxide and antimony dioxide particles.

[0010] Furthermore, the composite film layer is an acrylic composite adhesive layer.

[0011] Furthermore, a PU easy-bonding layer is coated on one surface of the substrate layer.

[0012] Furthermore, the substrate layer is made of an optical PET film, and the thickness of the substrate layer is 10-15 microns.

[0013] Compared with the prior art, the present invention has the following beneficial effects: the present invention is provided with a PE synthetic fiber layer, a first polyester film layer and a second pressure-sensitive adhesive layer, wherein the PE synthetic fiber layer improves the impact resistance of the vehicle window while the strong glue on the PE synthetic fiber layer can tightly stick the broken glass together; and the first polyester film layer has good impact resistance and toughness. When the glass with the present invention is subjected to external impact, the impact force can be decomposed on the surface of the glass; thereby improving the safety and explosion-proof performance of the window film. Therefore, the present invention improves the rigidity of the glass with the present invention while preventing the occurrence of glass shards splashing and injuring people around when the glass accidentally breaks. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 Schematic diagram of the structure of the first explosion-proof layer;

[0017] Figure 3 Schematic diagram of the structure of UV anti-aging coating.

[0018] Among them: 1. Transparent wear-resistant layer; 2. First explosion-proof layer; 3. Composite film layer; 4. Second oxygen barrier layer; 5. Second water barrier layer; 6. Second explosion-proof layer; 7. Base material layer; 8. First pressure-sensitive adhesive layer; 9. Release film layer; 10. PE synthetic fiber layer; 11. Transparent adhesive layer; 12. UV anti-aging coating; 13. First polyester film layer; 14. Second pressure-sensitive adhesive layer; 15. Ultraviolet absorption layer; 16. Intelligent light-controlled color-changing coating; 17. Metal oxide thermal insulation coating; 18. Intelligent light-controlled thermal insulation coating. DETAILED DESCRIPTION

[0019] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0020] Example: Please refer to Figure 1-3 , an intelligent light-controlled explosion-proof window film, comprising a transparent wear-resistant layer 1, a first explosion-proof layer 2, a composite film layer 3, a substrate layer 7, a first pressure-sensitive adhesive layer 8 and a release film layer 9 arranged in sequence, the first explosion-proof layer 2 comprising a PE synthetic fiber layer 10, a transparent adhesive layer 11, a UV anti-aging coating 12, a first polyester film layer 13 and a second pressure-sensitive adhesive layer 14, the thickness of the first polyester film layer 13 is 25-150 microns, wherein the PE synthetic fiber layer 10 improves the impact resistance of the window while the strong adhesive on the PE synthetic fiber layer 10 can tightly stick the broken glass together to prevent the flying glass fragments from causing secondary damage to the passengers in the event of an accident; secondly, the first polyester film layer 13 can improve the overall rigidity of the glass affixed with the practical explosion-proof window film, and the polyester film layer can resist The utility model has the characteristics of good impact performance and toughness. When the glass with the explosion-proof window film of the utility model is subjected to external impact, the impact force can be decomposed on the glass surface, and the ductility and toughness of the polyester film can effectively offset and decompose the impact. Even if the glass is broken, the first polyester film layer 13 can generate tensile force and work together with the glue of the second pressure-sensitive adhesive layer 14 to pull the glass fragments, further preventing the glass fragments from flying, effectively protecting people and property safety. Therefore, the utility model improves the rigidity of the glass while preventing the glass shards from flying and injuring the surrounding people when the glass breaks accidentally. In addition, the thickness of the transparent wear-resistant layer 1 is 3-8 microns. The transparent wear-resistant layer 1 is made of acrylic resin, photoinitiator and fluorine-containing resin. The transparent wear-resistant layer 1 has the characteristics of high light transmittance, scratch resistance and wear resistance.

[0021] In this embodiment, a second explosion-proof layer 6 is provided between the composite film layer 3 and the substrate layer 7. The structure of the second explosion-proof layer 6 includes a second polyester film layer connected to the composite film layer 3 through a third pressure-sensitive adhesive layer. The second polyester film layer has the same structure as the first polyester film layer 13. The first polyester film layer 13 is an aluminum-plated polyester film layer or a magnetron sputtered polyester film layer, which further improves the overall rigidity of the glass with the practical explosion-proof window film; and a first water-blocking layer and a first oxygen-blocking layer are provided between the transparent adhesive layer 11 and the UV anti-aging coating 12, and a second oxygen-blocking layer 4 and a second water-blocking layer 5 are provided between the composite film layer 3 and the second explosion-proof layer 6. The UV anti-aging coating 12 includes an ultraviolet absorbing layer 15, an intelligent light-controlled color-changing coating 16 mixed with tungsten trioxide particles and benzopyran, and a mixture of tin dioxide. and a metal oxide thermal insulation coating 17 of antimony dioxide particles, wherein the intelligent light-controlled color-changing coating 16 and the metal oxide thermal insulation coating 17 are the intelligent light-controlled thermal insulation coating 18, and the thickness of the first water barrier layer is 20-35 nanometers; the first oxygen barrier layer is formed by a mixture of acrylate and oxygen barrier agent, and the thickness of the first oxygen barrier layer is 450-550 nanometers; therefore, the intelligent light-controlled thermal insulation coating 18 in the present invention is provided with oxygen barrier layer and water barrier layer on both sides, which can effectively reduce the reaction efficiency of benzopyran with water and oxygen in the air, thereby eliminating the problem of short color change life and easy color difference patches of the intelligent light-controlled thermal insulation coating 18; the first water barrier layer has the same structure as the second water barrier layer 5, and the first oxygen barrier layer has the same structure as the second oxygen barrier layer 4, which reduces the complexity of the thermal insulation window film structure.

[0022] In this embodiment, the thickness of the composite film layer 3 is 6-7 microns. The composite film layer 3 is made of acrylic composite glue, butanone dilution aid, light stabilizer and antioxidant, which plays a connecting role. The composite film layer 3 includes light stabilizer, antioxidant and UV absorber, so that the composite film layer 3 has better anti-ultraviolet aging performance, can shield, reflect ultraviolet rays or absorb ultraviolet rays and convert them into harmless heat energy, and can also prevent free radical reactions that cause aging of the car film by capturing free radicals generated by photooxidation and reduction, thereby further preventing the car film from being damaged by ultraviolet rays. The first pressure-sensitive adhesive layer 8 and the second pressure-sensitive adhesive layer 14 have the same structure. The thickness of the first pressure-sensitive adhesive layer 8 is 5-15 microns. The first pressure-sensitive adhesive layer 8 and the second pressure-sensitive adhesive layer 14 both include acrylate, ultraviolet absorber and second light stabilizer, which are beneficial to delaying the decomposition of benzopyran. The release film layer 9 adopts silicone oil release film, and the thickness of the release film layer 9 is 20-25 microns; the substrate layer 7 adopts optical PET film, and the thickness of the substrate layer 7 is 10-15 microns. One surface of the substrate layer 7 is coated with a PU easy-bonding layer to facilitate adhesion with the composite film layer 3.

[0023] Working principle of the embodiment: The utility model is provided with a first explosion-proof layer 2 and a second explosion-proof layer 6, wherein the first explosion-proof layer 2 is provided with a PE synthetic fiber layer 10, a first polyester film layer 13 and a second pressure-sensitive adhesive layer 14, and the second explosion-proof layer 6 is provided with a second polyester film layer and a third pressure-sensitive adhesive layer. The PE synthetic fiber layer 10 improves the impact resistance of the car window while the strong glue on the PE synthetic fiber layer 10 can tightly stick the broken glass together to avoid secondary damage to the passengers caused by flying glass fragments in the event of an accident; and the first polyester film layer 13 and the second polyester film layer can improve the glass with the explosion-proof window film of the utility model. Overall rigidity, utilizing the good impact resistance and toughness of the polyester film layer, when the glass with the practical explosion-proof window film is subjected to external impact, the impact force can be decomposed on the glass surface, and the ductility and toughness of the polyester film can effectively offset and decompose the impact. Even if the glass is broken, the first polyester film layer 13 and the second polyester film layer can also generate tensile force and work together with the glue of the second pressure-sensitive adhesive layer 14 and the third sensitive adhesive layer to pull the glass fragments to prevent splashing, effectively protecting people and property safety. Therefore, this utility model improves the rigidity of the glass while preventing the splashing of glass shards when the glass accidentally breaks and injuring the surrounding people.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "upper," "lower," "left," "right," "front," "rear," and similar expressions used herein are for illustrative purposes only.

[0025] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An intelligent light-controlled explosion-proof window film, characterized by: The invention comprises a transparent wear-resistant layer (1), a first explosion-proof layer (2), a composite film layer (3), a substrate layer (7), a first pressure-sensitive adhesive layer (8) and a release film layer (9) which are arranged in sequence. The first explosion-proof layer (2) comprises a PE synthetic fiber layer (10), a transparent adhesive layer (11), a UV anti-aging coating (12), a first polyester film layer (13) and a second pressure-sensitive adhesive layer (14). The thickness of the first polyester film layer (13) is 25-150 microns.

2. The intelligent light-controlled explosion-proof window film according to claim 1, characterized in that: A second explosion-proof layer (6) is provided between the composite film layer (3) and the substrate layer (7); the structure of the second explosion-proof layer (6) comprises a second polyester film layer connected to the composite film layer (3) via a third pressure-sensitive adhesive layer; the second polyester film layer has the same structure as the first polyester film layer (13).

3. The intelligent light-controlled explosion-proof window film according to claim 2, characterized in that: The first polyester film layer (13) is an aluminum-plated polyester film layer or a magnetron sputtered polyester film layer.

4. The intelligent light-controlled explosion-proof window film according to claim 2, characterized in that: A first water-blocking layer and a first oxygen-blocking layer are provided between the transparent adhesive layer (11) and the UV anti-aging coating (12); a second oxygen-blocking layer (4) and a second water-blocking layer (5) are provided between the composite film layer (3) and the second explosion-proof layer (6).

5. The intelligent light-controlled explosion-proof window film according to claim 4, characterized in that: The first water-blocking layer and the second water-blocking layer (5) have the same structure, the first oxygen-blocking layer and the second oxygen-blocking layer (4) have the same structure, and the first pressure-sensitive adhesive layer (8) and the second pressure-sensitive adhesive layer (14) have the same structure.

6. The intelligent light-controlled explosion-proof window film according to claim 5, characterized in that: The thickness of the transparent wear-resistant layer (1) is 3-8 microns, the thickness of the first water-blocking layer is 20-35 nanometers, the thickness of the first oxygen-blocking layer is 450-550 nanometers, the thickness of the first pressure-sensitive adhesive layer (8) is 5-15 microns, the thickness of the release film layer (9) is 20-25 microns, and the thickness of the composite film layer (3) is 6-7 microns.

7. The intelligent light-controlled explosion-proof window film according to claim 1, characterized in that: The composite film layer (3) is an acrylic composite adhesive layer.

8. The intelligent light-controlled explosion-proof window film according to claim 1, characterized in that: One surface of the substrate layer (7) is coated with a PU easy-bonding layer.

9. The intelligent light-controlled explosion-proof window film according to claim 1, characterized in that: The substrate layer (7) is made of an optical PET film, and the thickness of the substrate layer (7) is 10-15 microns.