Biological fermentation device for biosurfactant rhamnolipid

By introducing defoaming components into the biological fermentation device to puncture and break the foam, the problem of excessively thick foam layer is solved, the oxygen solubility and fermentation rate are improved, and a more efficient microbial fermentation process is achieved.

CN223409622UActive Publication Date: 2025-10-03XUANKAI BIOTECHNOLOGY (SHANDONG) CO LTD
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Patent Information

Application Number
CN202422981786.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-03
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The foam layer in existing biological fermentation devices is too thick, which reduces the contact area between gas and culture medium, affects the solubility of oxygen, and further affects the respiration and fermentation rate of microorganisms.

Method used

A biofermentation device for rhamnolipid, a biosurfactant, was designed. A defoaming component, including a defoaming motor, a rotating plate, and a needle, was installed in the fermenter to break the foam. The broken foam liquid was then returned to the fermenter through a moving block and a filter screen to prevent the foam from affecting the reaction efficiency.

Benefits of technology

It effectively reduces the thickness of the foam layer, increases the contact area between gas and culture medium, improves the solubility of oxygen, promotes the respiration and fermentation rate of microorganisms, and improves fermentation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of microbial fermentation, and discloses a biological fermentation device of a biosurfactant rhamnolipid, which comprises a fermentation component and a joining component arranged on one side of the fermentation component, and a defoaming component is arranged at one end of the joining component. The defoaming component comprises a defoaming motor and a connecting shaft mounted at the output end of the defoaming motor, a rotating plate is mounted on the outer surface of the connecting shaft, pricking needles are mounted on the two sides of the rotating plate, and after the fermentation tank rotates, an air cylinder extends to push a moving block to move in a lower narrow arc groove and an upper wide arc groove, a filter screen pushes foam to move, and the defoaming effect is achieved. The raw liquid flows to one side of a sealing ring through a filter screen, a defoaming motor starts to operate, a connecting shaft drives a rotating plate to rotate in a semicircular groove, stabbing needles arranged on the two sides of the rotating plate puncture foams, the raw liquid after the foams are broken flows into the raw liquid in a lower narrow arc groove through the filter screen, and the situation that the reaction efficiency between raw materials is affected by the existence of the foams is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of microbial fermentation, in particular to a biological fermentation device of a biological surfactant rhamnolipid. Background Art

[0002] Biosurfactants are a type of biodegradable surfactant that not only possesses the common properties of surfactants such as solubilization, emulsification, wetting, foaming, dispersion, and surface tension reduction.

[0003] For example, a bio-fermentation device for a biosurfactant rhamnolipid, disclosed in publication number CN211645258U, includes a fermentation tank, a control panel disposed on the outer surface of the fermentation tank, an input end of the control panel being electrically connected to an output end of an external power supply, and an annular electric heating plate disposed on the inner surface of the fermentation tank, an input end of the electric heating plate being electrically connected to an output end of a temperature control switch. The bio-fermentation device for the biosurfactant rhamnolipid improves the stirring effect through a stirring mechanism and a circulation device, transports the fermentation liquid deposited at the bottom of the fermentation tank to the upper portion of the fermentation tank, thereby ensuring normal fermentation and production. Meanwhile, a bubble recovery mechanism can recover the fermentation liquid that overflows in the form of foam into the fermentation tank for continued fermentation, thereby avoiding the loss of bacteria and nutrients in the culture medium, improving conversion efficiency and substrate utilization, and increasing surfactant production. Furthermore, contamination can be prevented, thereby improving product quality.

[0004] The above patent proposes that the fermentation liquid overflowing in the form of foam can be recovered into the fermentation tank through a bubble recovery mechanism to continue fermentation. However, in actual use, the foam is not processed, resulting in an excessively thick foam layer, which reduces the contact area between the gas and the culture medium, thereby reducing the solubility of oxygen, affecting the respiration and metabolic processes of the microorganisms, and further affecting the fermentation rate.

[0005] Therefore, we proposed a biological fermentation device of biosurfactant rhamnolipid to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a biological fermentation device for a biosurfactant rhamnolipid, so as to solve the problem in the background art that the foam is not processed, resulting in an excessively thick foam layer.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a biological fermentation device for a biosurfactant rhamnolipid, comprising a fermentation component and a connecting component installed on one side of the fermentation component, a defoaming component being installed on one end of the connecting component, the fermentation component comprising a fermentation tank and an upper wide arc groove provided at the upper end of the interior of the fermentation tank, a lower narrow arc groove being provided at the lower end of the interior of the fermentation tank, the lower narrow arc groove being communicated with the interior of the upper wide arc groove, a moving block being slidably installed in the interior of the lower narrow arc groove and the upper wide arc groove, a semicircular groove being provided inside the fermentation tank body and on one side of the lower narrow arc groove, a support component A being installed on one end of the outer surface of the fermentation tank, a support component B being installed on the outer wall of the connecting component, and a driving component being installed at one end of the fermentation component and on one side of the support component A;

[0008] The defoaming component includes a defoaming motor and a connecting shaft installed at the output end of the defoaming motor. A rotating plate is installed on the outer surface of the connecting shaft, and needles are installed on both sides of the rotating plate.

[0009] Preferably, the moving block includes a semicircular narrow frame and a semicircular wide frame installed on the top of the semicircular narrow frame, a built-in bar is installed inside the semicircular narrow frame, a filter is installed between the top of the built-in bar and the semicircular wide frame, and a vertical bar is installed between the bottom of the built-in bar and the semicircular narrow frame.

[0010] Preferably, the connecting member includes an external connecting rod and an annular groove formed on the outer surface of the external connecting rod, and a groove is formed in the middle of one end of the external connecting rod.

[0011] Preferably, the driving component includes a limiting ring frame and an inner limiting groove opened in the middle end of the inner wall of the limiting ring frame, a connecting rod is installed at one end of the fermentation tank, a large gear is installed on the outer surface of the connecting rod, and the large gear is arranged inside the inner limiting groove, the cylinder passes through the connecting rod and one end of the fermentation tank, a sealing ring is installed on the outer surface of the cylinder connecting the connecting rod and the fermentation tank, a small gear is installed inside the inner limiting groove, and the small gear is meshed with the large gear, a rotating shaft is installed inside the small gear, and a driving motor is installed at one end of the rotating shaft.

[0012] Preferably, the supporting member A includes a connecting ring movably mounted thereon, a short support leg is mounted at the bottom end of the connecting ring, and a bracket is mounted at the bottom end of the limiting ring frame.

[0013] Preferably, the support member B includes a fixing ring sleeved in the ring groove and a long support leg installed at the bottom end of the fixing ring.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model discloses a biological fermentation device for a biosurfactant rhamnolipid. The rotating fermentation tank drives the raw materials to be stirred inside the lower narrow arc groove and the upper wide arc groove. When the fermentation tank finishes rotating, the cylinder extends to push the moving block to move inside the lower narrow arc groove and the upper wide arc groove. The moving block pushes the foam into the interior of the semicircular groove to prevent the presence of foam from affecting the reaction efficiency between the raw materials.

[0016] 2. The utility model discloses a biological fermentation device for a biosurfactant rhamnolipid. When the defoaming motor starts to operate, the connecting shaft drives the rotating plate to rotate inside the semicircular groove. The needles arranged on both sides of the rotating plate puncture the foam. After the foam is broken, the raw liquid flows through the filter screen into the raw liquid inside the narrow arc groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the fermentation component and the connecting component of the present invention;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the defoaming component of the utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the moving block of the present utility model.

[0021] In the figure: 1. driving member; 11. limiting ring frame; 12. inner limiting groove; 13. driving motor; 14. rotating shaft; 15. small gear; 2. bracket; 3. supporting member A; 31. short support leg; 32. connecting ring; 4. fermentation member; 41. fermentation tank; 42. lower narrow arc groove; 43. upper wide arc groove; 44. connecting rod; 45. large gear; 46. cylinder; 47. sealing ring; 48. moving block; 481. semicircular narrow frame; 482. semicircular wide frame; 483. filter screen; 484. built-in strip; 485. vertical strip; 49. semicircular groove; 5. connecting member; 51. external rod; 52. ring groove; 53. groove; 6. defoaming member; 61. defoaming motor; 62. connecting shaft; 63. rotating plate; 64. needle; 7. supporting member B; 71. long support leg; 72. fixing ring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figure 1-Figure 3 A biological fermentation device for a biosurfactant rhamnolipid comprises a fermentation component 4 and a connecting component 5 installed on one side of the fermentation component 4, a defoaming component 6 is installed at one end of the connecting component 5, the fermentation component 4 comprises a fermentation tank 41 and an upper wide arc groove 43 opened at the upper end of the interior of the fermentation tank 41, a lower narrow arc groove 42 is opened at the lower end of the interior of the fermentation tank 41, the lower narrow arc groove 42 is communicated with the interior of the upper wide arc groove 43, a moving block 48 is slidably installed inside the lower narrow arc groove 42 and the upper wide arc groove 43, a semicircular groove 49 is opened inside the fermentation tank 41 body and on one side of the lower narrow arc groove 42, a support component A3 is installed at one end of the outer surface of the fermentation tank 41, a support component B7 is installed on the outer wall of the connecting component 5, and a driving component 1 is installed at one end of the fermentation component 4 and on one side of the support component A3.

[0024] The connecting member 5 includes an external connecting rod 51 and an annular groove 52 formed on the outer surface of the external connecting rod 51 . A groove 53 is formed in the middle of one end of the external connecting rod 51 . The external connecting rod 51 is fixedly connected to the fermentation tank 41 .

[0025] The driving component 1 includes a limiting ring frame 11 and an inner limiting groove 12 opened at the middle end of the inner wall of the limiting ring frame 11. A connecting rod 44 is installed at one end of the fermentation tank 41, and a large gear 45 is installed on the outer surface of the connecting rod 44, and the large gear 45 is arranged inside the inner limiting groove 12. The cylinder 46 passes through the connecting rod 44 and one end of the fermentation tank 41. A sealing ring 47 is installed on the outer surface where the cylinder 46 connects with the connecting rod 44 and the fermentation tank 41. A small gear 15 is installed inside the inner limiting groove 12, and the small gear 15 is engaged with the large gear 45. A rotating shaft 14 is installed inside the small gear 15, and a driving motor 13 is installed at one end of the rotating shaft 14. The provided sealing ring 47 seals between the cylinder 46 and the fermentation tank 41.

[0026] The support member A3 includes a movably mounted connecting ring 32, a short support leg 31 is installed at the bottom end of the connecting ring 32, a bracket 2 is installed at the bottom end of the limiting ring frame 11, and the bottom end of the bracket 2 is flush with the bottom end of the short support leg 31. The support member A3 is set to support one end of the fermentation tank 41.

[0027] The support member B7 includes a fixing ring 72 sleeved inside the annular groove 52 and a long support leg 71 installed at the bottom end of the fixing ring 72. The support member B7 supports one end of the fermentation tank 41, and the fixing ring 72 rotates inside the annular groove 52.

[0028] In this embodiment: after the raw materials are placed inside the lower narrow arc groove 42, the driving motor 13 is operated, and the rotating shaft 14 drives the small gear 15 to rotate, and the large gear 45 engaged with the small gear 15 drives the connecting rod 44, the fermentation tank 41 and the external rod 51 to rotate. The fermentation tank 41 and the external rod 51 rotate inside the connecting ring 32 and the fixed ring 72 respectively. The rotating fermentation tank 41 drives the raw materials to be stirred inside the lower narrow arc groove 42 and the upper wide arc groove 43. When the fermentation tank 41 has completed rotation, the generated foam is inside the lower narrow arc groove 42 and the upper wide arc groove 43, and the cylinder 46 extends to push the moving block 48 to move inside the lower narrow arc groove 42 and the upper wide arc groove 43. The foam is pushed into the interior of the semicircular groove 49 by the moving block 48 to prevent the presence of foam from affecting the reaction efficiency between the raw materials.

[0029] Example 2: This example is an improvement based on Example 1. For details, please refer to Figure 2-Figure 4 The defoaming component 6 includes a defoaming motor 61 and a connecting shaft 62 mounted on the output end of the defoaming motor 61. A rotating plate 63 is mounted on the outer surface of the connecting shaft 62, and needles 64 are mounted on both sides of the rotating plate 63. The defoaming motor 61 is disposed within the receiving groove 53. The foam is pushed into the semicircular groove 49 by the moving block 48. The rotating plate 63 rotates back and forth, driving the needles 64 to puncture the foam.

[0030] The moving block 48 includes a semicircular narrow frame 481 and a semicircular wide frame 482 installed on the top of the semicircular narrow frame 481. A built-in bar 484 is installed inside the semicircular narrow frame 481. A filter screen 483 is installed between the top of the built-in bar 484 and the semicircular wide frame 482. A vertical bar 485 is installed between the bottom end of the built-in bar 484 and the semicircular narrow frame 481. The outer surfaces of the semicircular narrow frame 481 and the semicircular wide frame 482 fit the inner walls of the lower narrow arc groove 42 and the upper wide arc groove 43.

[0031] In this embodiment: when the moving block 48 moves inside the lower narrow arc groove 42 and the upper wide arc groove 43, the filter screen 483 will push the foam to move, and the raw liquid will flow to one side of the sealing ring 47 through the filter screen 483. The provided semicircular narrow frame 481 and the vertical bar 485 continue to mix the raw liquid inside the lower narrow arc groove 42. After the foam enters the interior of the semicircular groove 49, the defoaming motor 61 starts to operate, and the connecting shaft 62 drives the rotating plate 63 to rotate inside the semicircular groove 49. The needles 64 provided on both sides of the rotating plate 63 puncture the foam. The raw liquid after the foam is broken flows through the filter screen 483 into the raw liquid inside the lower narrow arc groove 42 to avoid foam remaining in the raw liquid. After the foam inside the semicircular groove 49 is eliminated, the cylinder 46 contracts, and after the moving block 48 has moved to one side of the sealing ring 47, the above operation can be repeated to collect and eliminate the foam.

[0032] Working principle: the fermentation tank 41 and the external rod 51 rotate inside the connecting ring 32 and the fixed ring 72 respectively, and the raw materials are stirred inside the lower narrow arc groove 42 and the upper wide arc groove 43. When the fermentation tank 41 has finished rotating, the cylinder 46 extends to push the moving block 48 to move inside the lower narrow arc groove 42 and the upper wide arc groove 43, and the filter screen 483 pushes the foam to move. The raw liquid flows to one side of the sealing ring 47 through the filter screen 483, and the defoaming motor 61 starts to operate. The connecting shaft 62 drives the rotating plate 63 to rotate inside the semicircular groove 49. The needles 64 arranged on both sides of the rotating plate 63 puncture the foam. The raw liquid after the foam is broken flows through the filter screen 483 into the raw liquid inside the lower narrow arc groove 42, so as to avoid the presence of foam affecting the reaction efficiency between the raw materials.

[0033] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A bio-fermentation device for a biosurfactant rhamnolipid, comprising a fermentation component (4) and a connecting component (5) mounted on one side of the fermentation component (4), wherein a defoaming component (6) is mounted on one end of the connecting component (5), characterized in that: The fermentation component (4) comprises a fermentation tank (41) and an upper wide arc groove (43) provided at the upper end of the fermentation tank (41); a lower narrow arc groove (42) is provided at the lower end of the fermentation tank (41); the lower narrow arc groove (42) is communicated with the interior of the upper wide arc groove (43); a moving block (48) is slidably installed inside the lower narrow arc groove (42) and the upper wide arc groove (43); a semicircular groove (49) is provided inside the fermentation tank (41) body and on one side of the lower narrow arc groove (42); a support component A (3) is installed at one end of the outer surface of the fermentation tank (41); a support component B (7) is installed on the outer wall of the connecting component (5); and a driving component (1) is installed at one end of the fermentation component (4) and on one side of the support component A (3); The defoaming component (6) comprises a defoaming motor (61) and a connecting shaft (62) installed at the output end of the defoaming motor (61); a rotating plate (63) is installed on the outer surface of the connecting shaft (62); and needles (64) are installed on both sides of the rotating plate (63).

2. The bio-fermentation device of a biosurfactant rhamnolipid according to claim 1, characterized in that: The moving block (48) comprises a semicircular narrow frame (481) and a semicircular wide frame (482) mounted on the top of the semicircular narrow frame (481); a built-in bar (484) is mounted inside the semicircular narrow frame (481); a filter screen (483) is mounted between the top of the built-in bar (484) and the semicircular wide frame (482); and a vertical bar (485) is mounted between the bottom of the built-in bar (484) and the semicircular narrow frame (481).

3. The bio-fermentation device of a biosurfactant rhamnolipid according to claim 1, characterized in that: The connecting member (5) comprises an external connecting rod (51) and an annular groove (52) provided on the outer surface of the external connecting rod (51); a groove (53) is provided in the middle of one end of the external connecting rod (51).

4. The bio-fermentation device of a biosurfactant rhamnolipid according to claim 1, characterized in that: The driving component (1) comprises a limiting ring frame (11) and an inner limiting groove (12) provided at the middle end of the inner wall of the limiting ring frame (11); a connecting rod (44) is installed at one end of the fermentation tank (41); a large gear (45) is installed on the outer surface of the connecting rod (44), and the large gear (45) is arranged inside the inner limiting groove (12); a cylinder (46) passes through the connecting rod (44) and one end of the fermentation tank (41); a sealing ring (47) is installed on the outer surface of the cylinder (46) where it is connected to the connecting rod (44) and the fermentation tank (41); a small gear (15) is installed inside the inner limiting groove (12), and the small gear (15) is meshed with the large gear (45); a rotating shaft (14) is installed inside the small gear (15), and a driving motor (13) is installed at one end of the rotating shaft (14).

5. The bio-fermentation device of a biosurfactant rhamnolipid according to claim 4, characterized in that: The supporting member A (3) includes a connecting ring (32) movably mounted thereon, a short support leg (31) being mounted at the bottom end of the connecting ring (32), and a bracket (2) being mounted at the bottom end of the limiting ring frame (11).

6. The bio-fermentation device of a biosurfactant rhamnolipid according to claim 3, characterized in that: The supporting member B (7) comprises a fixing ring (72) sleeved inside the annular groove (52) and a long support leg (71) mounted on the bottom end of the fixing ring (72).

Citation Information

Patent Citations

  • Biological fermentation equipment for biosurfactant rhamnolipid

    CN211645258U