Fermentation device for jam production
By designing an automated jam fermentation device, the problem of uneven fermentation caused by the accumulation of auxiliary materials and manual addition was solved, precise weighing and uniform stirring were achieved, and the fermentation effect and product quality of the jam were improved.
Patent Information
- Application Number
- CN202422747538.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Traditional jam fermentation equipment causes auxiliary materials to accumulate on top of the fermentation barrel, resulting in uneven fermentation and affecting product quality. Manual addition of auxiliary materials can easily lead to raw material loss and inaccurate proportions.
A fermentation device for jam production was designed. It adopts a motor-driven rotating shaft and stirring blade structure, combined with a weighing component and a signal sensor to achieve automatic weighing and uniform stirring, ensuring the accurate addition and mixing of auxiliary materials.
It achieves accurate weighing and uniform fermentation of auxiliary materials, improves the fermentation efficiency and product quality of jam, reduces raw material loss, and simplifies the operation process.
Smart Images
Figure CN223409629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation and stirring devices, in particular to a fermentation device for jam production. Background Art
[0002] Jam is a raw material often used in baked products. It can give baked products a richer flavor and a more unique taste, and innovate more novel products. It is an indispensable type in product development. During the fermentation process of the jam, a certain amount of stirring is required to ensure that the texture of the jam is more uniform.
[0003] Since multiple raw materials need to be mixed together when making jam, traditional equipment directly adds auxiliary materials from the top, which can easily cause the auxiliary materials to pile up on the top of the fermentation barrel. It may not be possible to ensure that the jam is fermented evenly during the fermentation process, resulting in insufficient fermentation of some jams, which will affect the quality of the final product. Moreover, when adding auxiliary materials, staff usually weigh the auxiliary materials first and then add them to the fermentation barrel. This can easily cause the raw materials to be lost during the transfer process, and also lead to inaccurate raw material ratios, which in turn affects the taste of the jam. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the present invention provides a fermentation device for jam production, which has the advantages of efficient and uniform mixing and stirring, and convenient weighing and adding auxiliary materials, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a fermentation device for jam production, comprising a fermentation barrel, a barrel cover is provided on the top of the fermentation barrel, a feeding barrel is fixedly installed on the top of the barrel cover, a motor is provided on the top of the barrel cover, a rotating shaft 1 is fixedly installed on the power output shaft of the motor, a support plate is fixedly installed on the outer wall of the motor, a feeding funnel is rotatably connected to the bottom of the feeding funnel is rotatably connected to the bottom of the feeding funnel, a stirring blade, a material storage barrel and a scraper are fixedly installed on the outer wall of the rotating shaft 2, a feeding port is provided on the outer wall of the material storage barrel, a connecting column is fixedly installed on the inner wall of the rotating shaft 2, a T-plate is fixedly installed on the top of the barrel cover, an arc plate is fixedly installed on the top of the T-plate, The outer walls of the arc plate are rotatably connected to rotating plate 1 and rotating plate 2 respectively, the inner wall of the rotating plate 1 is rotatably connected to a moving column, the outer wall of the rotating plate 2 is rotatably connected to an inclined plate, the outer wall of the arc plate is fixedly installed with signal sensor 1, the bottom of the inclined plate is fixedly installed with a fixed shaft, the outer walls of both ends of the fixed shaft are fixedly installed with circular plates, the top of the arc plate is fixedly installed with a controller, the top of the moving column is fixedly installed with an auxiliary material barrel, the bottom of the auxiliary material barrel is fixedly installed with a discharge pipe 1, the outer wall of the discharge pipe 1 is slidably connected with the discharge pipe 2, the bottom of the inner wall of the auxiliary material barrel is fixedly installed with a solenoid valve, the inner wall of the circular plate is fixedly installed with signal sensor 2, and the outer wall of the fermentation barrel is fixedly installed with a control panel.
[0006] As an optimal technical solution of the present invention: the motor is electrically connected to the controller, the top of the connecting column is connected to the bottom of the rotating shaft one, and the bottom of the connecting column is connected to the top of the inner wall of the rotating shaft two, the number of the feeding ports is nine, and the nine feeding ports are evenly distributed on the outer wall of the storage barrel, the number of the scrapers is two, and the two scrapers are symmetrically distributed on both sides of the rotating shaft two, and the outer wall of the scraper is in contact with the inner wall of the fermentation barrel.
[0007] As an optimal technical solution of the present invention: there are three stirring blades, the outer wall of one end of the discharge pipe 2 away from the discharge pipe 1 is connected to the outer wall of the feed funnel, one end of the support plate is connected to the motor, and the other end of the support plate is connected to the top of the barrel cover.
[0008] As an optimal technical solution of the present invention: the signal sensor 1, the solenoid valve and the signal sensor 2 are all electrically connected to the controller, the outer wall of the circular plate is in contact with the outer wall of the signal sensor 1, and the outer walls at both ends of the signal sensor 2 are located in the same horizontal plane as the outer wall of the circular plate.
[0009] As an optimal technical solution of the present invention: the bottom of the solenoid valve contacts the top of the discharge pipe 1, the outer wall diameter of the discharge pipe 1 is adapted to the inner wall diameter of the discharge pipe 2, and the cross section of the T-plate is in a "T" shape.
[0010] As an optimal technical solution of the present invention: signal sensor 1 is provided on the outer walls of both sides of the arc plate, there are several signal sensors 1, and the several signal sensors 1 are evenly distributed along the outer wall of the arc plate, there are two rotating plates 1 and two rotating plates 2, and the two rotating plates 1 and 2 are symmetrically distributed on the outer wall of the arc plate.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. The fermentation device for jam production sets a weighing component on the top of the barrel cover. When the auxiliary materials are put into the auxiliary material barrel, the auxiliary material barrel will move downward. At this time, the fixed shaft will slide on the outer wall of the arc plate. The outer wall of the arc plate is provided with several signal sensors 1 representing different scales. When the auxiliary materials in the auxiliary material barrel reaches the required weight, the signal sensor 2 will contact the signal sensor 1 of the corresponding weight, and cooperate with the controller to weigh the auxiliary materials. Therefore, when adding raw materials, the weighing operation can be carried out directly, and there is no need for staff to weigh the auxiliary materials in advance, which simplifies the operation process, reduces material loss, and also ensures the user's accuracy in the ratio of raw materials. The fermentation device can not only weigh the auxiliary materials conveniently and accurately, but also transport the auxiliary materials to the fermentation barrel in time. There is no need to manually add the auxiliary materials to the fermentation barrel, thereby improving the automation of the fermentation device.
[0013] 2. The fermentation device for jam production can transport auxiliary materials to the interior of the fermentation barrel by arranging a storage barrel on the outer wall of the second rotating shaft. By opening multiple feeding ports on the outer wall of the storage barrel, the feeding ports can throw out the auxiliary materials in the storage barrel when the storage barrel rotates, which not only avoids the situation where all the auxiliary materials are piled up in one place, but also increases the contact area between the auxiliary materials and the main materials, so that the main materials and the auxiliary materials are fully mixed with the stirring blades, thereby improving the fermentation effect of the fermentation device on the raw materials, which is beneficial for users to make high-quality jam. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the stirring blade of the utility model;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the local structure of the utility model;
[0018] Figure 5 For this utility model Figure 4 A in the middle is an enlarged structural diagram;
[0019] Figure 6 This is a schematic diagram of the structure of a practical solenoid valve.
[0020] In the figure: 1. Fermentation barrel; 2. Barrel cover; 3. Feeding barrel; 4. Motor; 5. Rotating shaft 1; 6. Support plate; 7. Feeding funnel; 8. Rotating shaft 2; 9. Stirring blade; 10. Storage barrel; 11. Feeding port; 12. Scraper; 13. Connecting column; 14. T-plate; 15. Arc plate; 16. Rotating plate 1; 17. Moving column; 18. Rotating plate 2; 19. Inclined plate; 20. Signal sensor 1; 21. Circular plate; 22. Controller; 23. Auxiliary material barrel; 24. Discharge pipe 1; 25. Discharge pipe 2; 26. Solenoid valve; 27. Signal sensor 2; 28. Fixed shaft; 29. Control panel. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1 - Figure 6A fermentation device for jam production includes a fermentation barrel 1, a barrel cover 2 is provided on the top of the fermentation barrel 1, a feeding barrel 3 is fixedly installed on the top of the barrel cover 2, a motor 4 is provided on the top of the barrel cover 2, a rotating shaft 5 is fixedly installed on the power output shaft of the motor 4, a support plate 6 is fixedly installed on the outer wall of the motor 4, a feeding funnel 7 is rotatably connected to the bottom of the rotating shaft 5, a rotating shaft 2 8 is rotatably connected to the bottom of the feeding funnel 7, a stirring blade 9, a storage barrel 10 and a scraper 12 are respectively fixedly installed on the outer wall of the rotating shaft 2 8, a feeding port 11 is opened on the outer wall of the storage barrel 10, a connecting column 13 is fixedly installed on the inner wall of the rotating shaft 2 8, a T-shaped plate 14 is fixedly installed on the top of the barrel cover 2, an arc plate 15 is fixedly installed on the top of the T-shaped plate 14, and the outer walls of the arc plate 15 are respectively rotatably connected to the rotating shaft 2. The movable plate 16 and the rotating plate 2 18, the inner wall of the rotating plate 16 is rotatably connected to the moving column 17, the outer wall of the rotating plate 2 18 is rotatably connected to the inclined plate 19, the outer wall of the arc plate 15 is fixedly installed with a signal sensor 1 20, the bottom of the inclined plate 19 is fixedly installed with a fixed shaft 28, the outer walls of both ends of the fixed shaft 28 are fixedly installed with circular plates 21, the top of the arc plate 15 is fixedly installed with a controller 22, the top of the movable column 17 is fixedly installed with an auxiliary material barrel 23, the bottom of the auxiliary material barrel 23 is fixedly installed with a discharge pipe 1 24, the outer wall of the discharge pipe 1 25 is slidably connected, the bottom of the inner wall of the auxiliary material barrel 23 is fixedly installed with a solenoid valve 26, the inner wall of the circular plate 21 is fixedly installed with a signal sensor 2 27, and the outer wall of the fermentation barrel 1 is fixedly installed with a control panel 29.
[0023] In the above structure, through the setting of the rotating shaft 2 8, since the rotating shaft 2 8 at the top of the storage barrel 10 is set to a hollow structure, and the rotating shaft 2 8 at the bottom of the storage barrel 10 is solid, the two can be fixed to each other through the storage barrel 10, so that the auxiliary material inside the feeding funnel 7 can smoothly enter the interior of the storage barrel 10 without falling at the bottom of the rotating shaft 2 8, thereby ensuring the normal operation of the fermentation device.
[0024] In a preferred embodiment: the motor 4 is electrically connected to the controller 22, the top of the connecting column 13 is connected to the bottom of the rotating shaft 5, and the bottom of the connecting column 13 is connected to the top of the inner wall of the rotating shaft 2 8, the number of feeding ports 11 is nine, and the nine feeding ports 11 are evenly distributed on the outer wall of the storage barrel 10, the number of scrapers 12 is two, and the two scrapers 12 are symmetrically distributed on both sides of the rotating shaft 2 8, and the outer wall of the scraper 12 is in contact with the inner wall of the fermentation barrel 1.
[0025] In the above structure, a connecting column 13 is provided on the inner wall of the second rotating shaft 8, and the end of the connecting column 13 is connected to the bottom of the first rotating shaft 5, so that the first rotating shaft 5 can drive the second rotating shaft 8 to rotate synchronously when rotating, thereby realizing the stirring operation of the raw materials in the fermentation barrel 1. At the same time, the second rotating shaft 8 can drive the scraper 12 to rotate, so as to scrape off the material attached to the inner wall of the fermentation barrel 1, which can prevent the inner wall of the fermentation barrel 1 from adhering too much raw materials and affecting the fermentation production of jam, thereby ensuring the fermentation effect of the device on the raw materials.
[0026] In a preferred embodiment: there are three stirring blades 9, the outer wall of one end of the discharge pipe 25 away from the discharge pipe 1 24 is connected to the outer wall of the feed funnel 7, one end of the support plate 6 is connected to the motor 4, and the other end of the support plate 6 is connected to the top of the barrel cover 2.
[0027] In the above structure, by setting three stirring blades 9, the raw materials that have been condensed into blocks can be crushed during rotation, thereby further increasing the contact area between the main material and the auxiliary material, thereby improving the stirring effect and efficiency of the device and saving working time. By installing a discharge pipe 25 on the outer wall of the feed funnel 7, the auxiliary material can smoothly enter the inner wall of the storage barrel 10 through the discharge pipe 25. When the storage barrel 10 rotates, the feed port 11 can throw the auxiliary material inside the storage barrel 10 into the fermentation barrel 1, which can not only ensure the stirring and fermentation effect of the device on the raw materials, but also cooperate with the scraping and crushing mechanism to efficiently complete the mixing operation of the raw materials. The operating power of the three mechanisms all comes from the motor 4, thereby improving the energy utilization rate of the device.
[0028] In a preferred embodiment, signal sensor 1 20 , solenoid valve 26 , and signal sensor 2 27 are all electrically connected to controller 22 , the outer wall of circular plate 21 contacts the outer wall of signal sensor 1 20 , and the outer walls at both ends of signal sensor 2 27 are located on the same horizontal plane as the outer wall of circular plate 21 .
[0029] In the above structure, by setting the signal sensor 1 20 and the signal sensor 2 27 structure, the controller 22 automatically controls the solenoid valve 26 to open when the auxiliary material on the inner wall of the auxiliary material barrel 23 reaches the required weight, and transports the auxiliary material inside the auxiliary material barrel 23 to the discharge pipe 1 24, thereby achieving the effect of accurately controlling the ratio accuracy of the auxiliary material and the main material, and then facilitating the user to add raw materials, simplifying the operation process, and reducing material loss.
[0030] In a preferred embodiment: the outer wall of the signal sensor 27 contacts the outer wall of the controller 22, the bottom of the solenoid valve 26 contacts the top of the discharge pipe 1 24, the outer wall diameter of the discharge pipe 1 24 is adapted to the inner wall diameter of the discharge pipe 2 25, and the cross-section of the T-plate 14 is "T"-shaped.
[0031] In the above structure, by arranging the solenoid valve 26 at the top of the discharge pipe 24, the solenoid valve 26 can be opened after the weighing operation is completed, so that the auxiliary material inside the auxiliary material barrel 23 can smoothly enter the discharge pipe 24, and enter the interior of the storage barrel 10 through the discharge pipe 24, so as to achieve the effect of the rotating shaft 28 driving the storage barrel 10 to rotate synchronously when rotating and throwing out the auxiliary material, thereby increasing the contact area between the auxiliary material and the main material, thereby improving the mixing effect of the device on the raw materials, and also improving the precise matching of the internal components of the device.
[0032] In a preferred embodiment, signal sensors 20 are provided on both sides of the outer wall of the arc plate 15 . There are several signal sensors 20 , and the several signal sensors 1 are evenly distributed along the outer wall of the arc plate 15 . There are two rotating plates 1 16 and two rotating plates 2 18 , and the two rotating plates 1 16 and 18 are symmetrically distributed on the outer wall of the arc plate 15 .
[0033] In the above structure, by arranging signal sensors 1 20 on both sides of the arc plate 15, when the circular plate 21 slides along the outer wall of the arc plate 15 due to the influence of the weight change of the auxiliary material inside the auxiliary material barrel 23, the signal sensor 1 20 can be made to coincide with the position of each signal sensor 2 27, thereby facilitating the user to weigh various auxiliary materials, thereby ensuring the user's ratio accuracy of the auxiliary materials, and being more conducive to the user to make high-quality jam. By arranging the rotating plate 16, the movable column 17 can be limited to ensure that the movable column 17 can only perform vertical lifting and lowering movements without offset, thereby ensuring the weighing accuracy and the normal operation of the weighing mechanism.
[0034] Working principle: When using this equipment, the staff first sets the required auxiliary material weight on the control panel 29, directly puts the main material into the fermentation barrel 1 through the feeding barrel 3, and then puts the auxiliary material into the auxiliary material barrel 23, so that the auxiliary material barrel 23 moves downward, thereby driving the discharge pipe 1 24 to slide downward along the inner wall of the discharge pipe 2 25. At this time, the descent of the auxiliary material barrel 23 will drive the rotating plate 16 and the rotating plate 2 18 to rotate, and at the same time, the fixed shaft 28 will slide on the outer wall of the arc plate 15. Since the outer wall of the arc plate 15 is provided with a signal sensor 1 20 representing different scales, when the auxiliary material inside the auxiliary material barrel 23 reaches the required weight for preparing jam, the signal sensor 2 27 will correspond to the signal sensor 1 20 of the scale corresponding to the required weight. At this time, the controller 22 controls the solenoid valve 26 to open, and then the auxiliary material inside the auxiliary material barrel 23 will enter the feeding funnel 7 through the discharge pipe 1 24 and the discharge pipe 2 25, and finally fall into the inside of the storage barrel 10. When the motor 4 When the operation starts, the rotating shaft 1 5 starts to rotate, which can drive the rotating shaft 2 8 to rotate. The centrifugal force generated by the rotation will cause the material inside the storage barrel 10 to be thrown out through multiple feeding ports 11, so as to be stirred and mixed with other materials inside the fermentation barrel 1, thereby increasing the contact area between the auxiliary material and other raw materials, thereby improving the mixing and fermentation efficiency of the fermentation device for the raw materials. During the operation of the motor 4, the rotating shaft 2 8 will be driven to rotate synchronously, so that the scraper 12 can scrape the adhered material along the inner wall of the fermentation barrel 1 to avoid the situation where the raw materials are connected. At the same time, the stirring blade 9 will cut the material that has condensed into blocks to avoid the situation where the material with too large a volume condenses and causes the stirring effect to be reduced. The operation of the motor 4 will drive the crushing, stirring and auxiliary material throwing mechanisms to operate respectively, thereby achieving the effect of a single power device driving the three mechanisms to operate synchronously, thereby improving the energy utilization rate of the device and the mixing effect of the raw materials.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fermentation device for jam production, comprising a fermentation barrel (1), characterized in that: The top of the fermentation barrel (1) is provided with a barrel cover (2), the top of the barrel cover (2) is fixedly provided with a feeding barrel (3), the top of the barrel cover (2) is provided with a motor (4), the power output shaft of the motor (4) is fixedly provided with a rotating shaft 1 (5), the outer wall of the motor (4) is fixedly provided with a supporting plate (6), the bottom of the rotating shaft 1 (5) is rotatably connected to a feeding funnel (7), the bottom of the feeding funnel (7) is rotatably connected to a rotating shaft 2 (8), the rotating shaft The outer walls of the second (8) are respectively fixedly mounted with stirring blades (9), a material storage barrel (10) and a scraper (12); the outer wall of the material storage barrel (10) is provided with a feeding port (11); the inner wall of the second rotating shaft (8) is fixedly mounted with a connecting column (13); the top of the barrel cover (2) is fixedly mounted with a T-shaped plate (14); the top of the T-shaped plate (14) is fixedly mounted with an arc plate (15); the outer wall of the arc plate (15) is respectively rotatably connected with the rotating plate 1 (16) and Rotating plate 2 (18), the inner wall of the rotating plate 1 (16) is rotatably connected to a moving column (17), the outer wall of the rotating plate 2 (18) is rotatably connected to an inclined plate (19), the outer wall of the arc plate (15) is fixedly installed with a signal sensor 1 (20), both sides of the inclined plate (19) are fixedly equipped with a fixed shaft (28), the outer walls of both ends of the fixed shaft (28) are fixedly installed with a circular plate (21), and the top of the arc plate (15) is fixedly installed with a controller (22), an auxiliary material barrel (23) is fixedly installed on the top of the movable column (17), a discharge pipe 1 (24) is fixedly installed on the bottom of the auxiliary material barrel (23), a discharge pipe 2 (25) is slidably sleeved on the outer wall of the discharge pipe 1 (24), a solenoid valve (26) is provided on the top of the inner wall of the discharge pipe 1 (24), a signal sensor 2 (27) is fixedly installed on the inner wall of the circular plate (21), and a control panel (29) is fixedly installed on the outer wall of the fermentation barrel (1).
2. A fermentation device for jam production according to claim 1, characterized in that: The motor (4) is electrically connected to the controller (22), the top of the connecting column (13) is connected to the bottom of the rotating shaft (5), and the bottom of the connecting column (13) is connected to the top of the inner wall of the rotating shaft (8), the number of the feeding ports (11) is nine, and the nine feeding ports (11) are evenly distributed on the outer wall of the storage barrel (10), the number of the scrapers (12) is two, and the two scrapers (12) are symmetrically distributed on both sides of the rotating shaft (8), and the outer wall of the scraper (12) is in contact with the inner wall of the fermentation barrel (1).
3. The fermentation device for jam production according to claim 2, characterized in that: There are three stirring blades (9), the outer wall of one end of the discharge pipe 2 (25) away from the discharge pipe 1 (24) is connected to the outer wall of the feed funnel (7), one end of the support plate (6) is connected to the motor (4), and the other end of the support plate (6) is connected to the top of the barrel cover (2).
4. The fermentation device for jam production according to claim 1, characterized in that: The signal sensor 1 (20), the solenoid valve (26) and the signal sensor 2 (27) are all electrically connected to the controller (22), the outer wall of the circular plate (21) is in contact with the outer wall of the signal sensor 1 (20), and the outer walls at both ends of the signal sensor 2 (27) are located in the same horizontal plane as the outer wall of the circular plate (21).
5. The fermentation device for jam production according to claim 4, characterized in that: The bottom of the solenoid valve (26) contacts the top of the first feeding pipe (24), the outer wall diameter of the first feeding pipe (24) matches the inner wall diameter of the second feeding pipe (25), and the cross section of the T-shaped plate (14) is in a "T" shape.
6. The fermentation device for jam production according to claim 1, characterized in that: The outer walls of both sides of the arc plate (15) are both provided with a signal sensor 1 (20), the number of the signal sensor 1 (20) is several, and the several signal sensors 1 (20) are evenly distributed along the outer wall of the arc plate (15), the number of the rotating plate 1 (16) and the rotating plate 2 (18) are both two, and the two rotating plates 1 (16) and the rotating plates 2 (18) are symmetrically distributed on the outer wall of the arc plate (15).