Novel paste seasoning enzymolysis tank

Abstract

The novel paste seasoning enzymolysis tank comprises an enzymolysis tank body, a stirring system and a high-speed shearing device, a heat preservation layer made of aluminum silicate heat preservation cotton is arranged outside the enzymolysis tank body, the stirring system is located at the upper top of the enzymolysis tank body, the lower end of the stirring system extends into the enzymolysis tank body, and the high-speed shearing device is arranged on the enzymolysis tank body. The high-speed shearing device is installed in the enzymolysis tank and located on one side of the stirring system, and a manhole used for adding materials is formed in one side of the upper end of the enzymolysis tank. The utility model relates to the technical field of food seasoning product processing equipment, in particular to a novel efficient paste seasoning enzymolysis tank, which can uniformly and efficiently turn over and stir materials, can also play a role in preventing a filter screen from being blocked, and improves the enzymolysis efficiency of the materials.

Description

Technical Field

[0001] The utility model relates to the technical field of food seasoning product processing equipment, in particular to a novel enzymatic hydrolysis tank for paste seasonings. Background Art

[0002] An enzymatic hydrolysis tank, also known as an enzymatic hydrolysis reactor or a bioenzymatic hydrolysis reactor, is a stainless steel container that provides the temperature required for enzymatic hydrolysis, adjusts the pH, and provides agitation and mixing to maintain enzyme activation and action, accelerating and completing the biological reaction process. Bioenzymatic hydrolysis technology utilizes suitable biocatalysts, namely enzymes, to decompose substances and accelerate the decomposition and transformation process. The enzymatic hydrolysis tank features heating, cooling, insulation, and stirring functions. The tank is designed with process ports such as material inlets, cleaning ports, discharge ports, and sampling ports to provide the necessary conditions for the enzymatic hydrolysis process. After the enzymatic hydrolysis process is completed, the tank is cooled through a jacket and the material is discharged through a discharge valve.

[0003] The traditional enzymatic hydrolysis tank structure is usually a vertical tank body with a safety valve port, pressure gauge, cleaning, sight glass manhole, etc. on the upper part of the tank body. When using the traditional enzymatic hydrolysis tank, it is not convenient to efficiently turn the material in the enzymatic hydrolysis tank, which easily causes low uniformity in heating of the material and reduces the enzymatic hydrolysis effect. In addition, the traditional enzymatic hydrolysis tank is not convenient for cleaning the filter screen and is prone to blockage, affecting the enzymatic hydrolysis effect. It is also inconvenient to use and maintain. Therefore, improvements are needed to address the existing problems. Utility Model Content

[0004] In view of the above situation, in order to overcome the current technical defects, the utility model provides a new type of efficient enzymatic hydrolysis tank for paste seasonings. This enzymatic hydrolysis tank can evenly and efficiently turn and stir the material, and at the same time prevent the filter from being blocked, thereby improving the enzymatic hydrolysis efficiency of the material.

[0005] The technical solution adopted by the utility model is as follows: The present solution provides a new type of enzymolysis tank for paste seasonings, comprising an enzymolysis tank, a stirring system and a high-speed shearing device, the outside of the enzymolysis tank is provided with an insulation layer made of aluminum silicate insulation cotton, the stirring system is located at the top of the enzymolysis tank, the lower end of the stirring system extends into the enzymolysis tank, the high-speed shearing device is installed in the enzymolysis tank and is located on one side of the stirring system, one side of the upper end of the enzymolysis tank is provided with a manhole for adding materials, the bottom of the enzymolysis tank is provided with a discharge port, the bottom of the enzymolysis tank is also provided with a cylinder door opening mechanism for discharging residual material residue, the lower bottom of the enzymolysis tank is provided with a head structure, the enzymolysis tank is provided with a filter screen, the filter screen is located above the head structure, the bottom of the enzymolysis tank is installed with a backflush pipe, the upper end of the backflush pipe extends between the filter screen and the enzymolysis tank head structure, the outlet of the backflush pipe is set downward, paddles are evenly distributed on the stirring system, the high-speed shearing device is provided with a high-speed shearing head, and the end of the high-speed shearing head is located in the lower middle part of the enzymolysis tank.

[0006] In order to prevent the blades from colliding with the shearing head, the diameter of the blades at the upper end of the stirring system is smaller than the diameter of the blades at the lower end of the stirring system.

[0007] The outer layer of the enzymolysis tank is provided with a jacket for heating or cooling the enzymolysis tank, the lower end of the jacket is provided with a hot water inlet, and the upper end of the jacket is provided with a hot water outlet.

[0008] Wherein, a side discharge port is provided at the lower part of one side of the enzymolysis tank.

[0009] Furthermore, a temperature instrument interface for detecting the internal temperature of the enzymolysis tank is provided on the other side of the enzymolysis tank, and an instrument interface for connecting equipment such as a safety valve or a pressure gauge is provided on one side of the top of the enzymolysis tank.

[0010] Furthermore, a cleaning port for cleaning the inside of the enzymolysis tank is provided in the middle of the upper top wall of the enzymolysis tank.

[0011] The beneficial effects achieved by the utility model using the above structure are as follows: the present invention provides a new type of enzymatic hydrolysis tank for paste seasonings, which has the advantage that the equipment can improve the stirring and shearing of the material and thus ensure the effect of enzymatic hydrolysis by cooperating with the high-speed shearing device and the stirring system; the enzymatic hydrolysis tank increases the temperature required for enzymatic hydrolysis by means of jacket steam heating, and the outside of the tank body has an insulation layer made of aluminum silicate insulation cotton, which can provide good insulation effect and prevent people from being scalded; the filter screen set at the bottom of the enzymatic hydrolysis tank can be used to prevent the slag from clogging the pipe mouth, and the backflush pipe set at the bottom of the enzymatic hydrolysis tank is used to turn over the material in the tank body so that the material can be evenly heated, and it can also prevent the filter screen from being blocked. The backflush gas can be compressed nitrogen or other compressed gases that do not react with the material to further improve the efficiency of enzymatic hydrolysis. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 This is a schematic diagram of the internal structure of a new type of enzymatic hydrolysis tank for paste seasonings in the utility model;

[0014] Figure 2 This is a schematic diagram of the installation positions of the filter screen and backblowing pipe of a new type of enzymatic hydrolysis tank for paste seasonings in the utility model.

[0015] Among them, 1. high-speed shearing device, 2. manhole, 3. jacket, 4. insulation layer, 5. cylinder door opening mechanism, 6. hot water inlet, 7. backflush pipe, 8. discharge port, 9. side discharge port, 10. temperature instrument interface, 11. instrument interface, 12. stirring system, 13. cleaning port, 14. filter screen, 15. hot water outlet. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0017] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0018] like Figure 1 and Figure 2 As shown, the technical solution adopted by the present invention is as follows: This solution provides a new type of enzymatic hydrolysis tank for paste seasonings, including an enzymatic hydrolysis tank, a stirring system 12 and a high-speed shearing device 1, the stirring system 12 is located on the top of the enzymatic hydrolysis tank, the lower end of the stirring system 12 extends into the enzymatic hydrolysis tank, the high-speed shearing device 1 is installed in the enzymatic hydrolysis tank and is located on one side of the stirring system 12, a manhole 2 for adding materials is provided on one side of the upper end of the enzymatic hydrolysis tank, a discharge port 8 is provided at the bottom of the enzymatic hydrolysis tank, and a cylinder door opening mechanism 5 for discharging residual material residue is also provided at the bottom of the enzymatic hydrolysis tank.

[0019] A head structure is provided at the bottom of the enzymolysis tank, a filter screen 14 is provided in the enzymolysis tank, the filter screen 14 is located above the head structure, a backblowing pipe 7 is installed at the bottom of the enzymolysis tank, the upper end of the backblowing pipe 7 extends between the filter screen 14 and the head structure of the enzymolysis tank, the outlet of the backblowing pipe 7 is set downward, a temperature instrument interface 10 for detecting the internal temperature of the enzymolysis tank is provided on the other side of the enzymolysis tank, an instrument interface 11 for connecting equipment such as a safety valve or a pressure gauge is provided on one side of the top of the enzymolysis tank, a cleaning port 13 for cleaning the inside of the enzymolysis tank is provided in the middle of the upper top wall of the enzymolysis tank, a jacket 3 for heating or cooling the enzymolysis tank is provided on the outer layer of the enzymolysis tank, a hot water inlet 6 is provided at the lower end of the jacket 3, a hot water outlet 15 is provided at the upper end of the jacket 3, and a side discharge port 9 is provided at the lower part of one side of the enzymolysis tank.

[0020] The outside of the enzymatic hydrolysis tank is provided with an insulation layer 4 made of aluminum silicate insulation cotton, blades are evenly distributed on the stirring system 12, and a high-speed shearing head is provided on the high-speed shearing device 1. The end of the high-speed shearing head is located in the lower middle part of the enzymatic hydrolysis tank, and the diameter of the blade at the upper end of the stirring system 12 is smaller than the blade at the lower end of the stirring system 12.

[0021] When in use, the material is added into the enzymolysis tank through the manhole 2 for enzymolysis. After the enzymolysis is completed, the raw liquid is discharged from the discharge port 8, and the cylinder door opening mechanism 5 is set to retract the cylinder to open the door for discharging the residual material residue;

[0022] During the enzymolysis process in the enzymolysis tank, the material is stirred and sheared by the stirring system 12 and the high-speed shearing device 1 to accelerate the enzymolysis. At the same time, the compressed air is ejected by the backflush pipe 7 provided at the bottom of the enzymolysis tank to stir the material in the enzymolysis tank, and the filter screen 14 can also be cleaned to prevent the filter screen 1 from being blocked and affecting the filtering effect of the outlet liquid.

[0023] Since the head structure is concave, it can act as a gas distributor when the material is enzymatically hydrolyzed, so that the bottom of the material can be evenly turned over, so that the enzymatic hydrolysis tank can further improve the enzymatic hydrolysis effect under the condition of sufficient material turning.

[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, material, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, material, or apparatus.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of enzymatic hydrolysis tank for paste seasonings, characterized by: The invention comprises an enzymolysis tank, a stirring system (12) and a high-speed shearing device (1), wherein the outside of the enzymolysis tank is provided with an insulation layer made of aluminum silicate insulation cotton, the stirring system (12) is located on the top of the enzymolysis tank, the lower end of the stirring system (12) extends into the enzymolysis tank, the high-speed shearing device (1) is installed in the enzymolysis tank and is located on one side of the stirring system (12), a manhole for adding materials is provided on one side of the upper end of the enzymolysis tank, a discharge port (8) is provided at the bottom of the enzymolysis tank, and a cylinder door opening mechanism (5) for discharging residual slag is also provided at the bottom of the enzymolysis tank.

2. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: A head structure is provided at the bottom of the enzymolysis tank, a filter screen (14) is provided inside the enzymolysis tank, the filter screen (14) is located above the head structure, a backflush pipe (7) is installed at the bottom of the enzymolysis tank, the upper end of the backflush pipe (7) extends between the filter screen (14) and the head structure of the enzymolysis tank, and the outlet of the backflush pipe (7) is set downward.

3. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: The stirring system (12) is evenly distributed with blades, and the high-speed shearing device (1) is provided with a high-speed shearing head, and the end of the high-speed shearing head is located in the lower middle part of the enzymolysis tank.

4. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: The diameter of the blade at the upper end of the stirring system (12) is smaller than the diameter of the blade at the lower end of the stirring system (12).

5. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: The outer layer of the enzymolysis tank is provided with a jacket (3) for heating or cooling the enzymolysis tank, the lower end of the jacket (3) is provided with a hot water inlet (6), and the upper end of the jacket (3) is provided with a hot water outlet (15).

6. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: A side discharge port (9) is provided at the lower portion of one side of the enzymolysis tank.

7. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: A temperature instrument interface (10) for detecting the internal temperature of the enzymolysis tank is provided on the other side of the enzymolysis tank, and an instrument interface (11) for connecting a safety valve or a pressure gauge is provided on the top side of the enzymolysis tank.

8. The novel enzymatic hydrolysis tank for paste seasoning according to claim 1, characterized in that: A cleaning port (13) for cleaning the interior of the enzymolysis tank is provided in the middle of the upper top wall of the enzymolysis tank.

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