Forging part quenching device

By introducing replacement components and impurity cleaning components into the forging quenching device, the problems of quenching medium solution replacement and impurity cleaning are solved, and efficient operation and reliability of the equipment are achieved.

CN223409675UActive Publication Date: 2025-10-03JIANGYIN JUMAO FORGING CO LTD
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Patent Information

Application Number
CN202422889340.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-03
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In existing forging quenching devices, it is inconvenient to replace the quenching medium solution in the holding tank and it is difficult to clean impurities.

Method used

Replacement components, impurity cleaning components and holding pool structures are designed, including outlet pipes, valves, inlet pipes, threaded sleeves, scrapers, sliders, rubber stoppers, electric telescopic rods, etc., to achieve automatic replacement of quenching medium solution and cleaning of impurities.

Benefits of technology

It realizes the convenient replacement of quenching medium solution and the efficient cleaning of impurities in the holding tank, avoids equipment failure caused by solution failure and impurity accumulation, and improves the efficiency and reliability of equipment.

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Abstract

The utility model relates to the technical field of quenching devices, in particular to a forging part quenching device which comprises a box body, a rotating assembly, a clamping assembly, an air cooler and a containing pool, the rotating assembly is arranged in the box body, the clamping assembly is arranged below the rotating assembly, the air cooler is arranged on the right side of the clamping assembly, and the containing pool is arranged in the box body. A containing pool is arranged under the clamping assembly, a replacement assembly is arranged on one side of the containing pool and comprises a water outlet, a valve, a water inlet pipe, a fixing piece and a threaded sleeve, a water outlet pipe is arranged on one side of the containing pool, the valve is arranged on the outer side of the water outlet pipe, and the fixing piece is fixedly connected to the inner wall of the containing pool. A water inlet pipe is fixedly connected in the fixing piece, one end of the water inlet pipe is fixedly connected with a thread bushing, the replacement assembly is arranged on the containing pool, so that a failed quenching medium solution can be conveniently replaced, and the impurity cleaning assembly is arranged, so that impurities at the bottom of the containing pool can be conveniently cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching devices, in particular to a forging quenching device. Background Art

[0002] Forgings are metal workpieces or blanks processed through the forging process. Quenching equipment refers to equipment that performs solid solution treatment of materials or heat treatment processes with a rapid cooling process. It consists of three major parts: a quenching machine tool, a medium and high frequency power supply, and a cooling device.

[0003] Patent publication number CN211972398U discloses a forged part quenching device, "including a box body, a door hingedly connected to the front of the box body, ... and clamping plates hingedly connected to opposite sides of the transmission rod and the connecting rod."

[0004] However, when the above device is in use, most of the quenching medium solution will gradually become ineffective after long-term use and need to be replaced regularly. The holding tank is set as a frame, which makes it inconvenient to replace the quenching medium solution. Therefore, a forging quenching device is proposed to address the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a forging quenching device to solve the problem that it is inconvenient to replace the quenching medium solution in the holding tank.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A forging quenching device comprises a box body, a rotating assembly, a clamping assembly, an air cooler and a holding pool, wherein the box body is provided with a rotating assembly, a clamping assembly is provided below the rotating assembly, an air cooler is provided on the right side of the clamping assembly, a holding pool is provided directly below the clamping assembly, a replacement assembly is provided on one side of the holding pool, the replacement assembly comprises an outlet pipe, a valve, a water inlet pipe, a fixing part and a threaded sleeve, a water outlet pipe is provided on one side of the holding pool, a valve is provided on the outside of the water outlet pipe, a fixing part is fixedly connected to the inner wall of the holding pool, a water inlet pipe is fixedly connected inside the fixing part, and a threaded sleeve is fixedly connected to one end of the water inlet pipe.

[0008] Preferably, an impurity cleaning assembly is provided in the holding tank, and the impurity cleaning assembly includes a scraper, a slider, a rubber stopper, an electric telescopic rod, a mounting bracket, a handle and a movable plate.

[0009] Preferably, a scraper is fitted in the holding pool, and sliders are fixedly connected to the front and rear sides of the scraper. The slider is slidably connected to the recessed portion of the inner wall of the holding pool, and a handle is fixedly connected to the top of the scraper for controlling its movement.

[0010] Preferably, a through hole with an inclined bottom edge is opened on one side of the box body, a rubber plug is tightly fitted in the through hole, a movable plate is fixedly connected to one side of the rubber plug, an electric telescopic rod is fixedly connected to one side of the movable plate, a mounting bracket is fixedly connected to one side of the electric telescopic rod, and the mounting bracket is fixedly connected to one side of the box body.

[0011] Preferably, a collection box is attached to the bottom of the inner wall of the box, and the collection box is arranged below the electric telescopic rod.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In the utility model, the problems of easy cracking of forged parts and inability to effectively clamp forged parts are solved by the provided box body, rotating component, clamping component, cooling fan and holding tank. By the provided replacement component, water outlet pipe, valve, water inlet pipe, fixing part and threaded sleeve, when the quenching medium solution in the holding tank is used for a long time, the valve is opened and the solution is discharged from the water outlet pipe, and then the threaded sleeve is externally connected to the discharge pipe of the tank body with a new quenching medium solution to replace the failed quenching medium solution in the holding tank. By the provided impurity cleaning component, scraper, slider, rubber plug, electric telescopic rod, mounting bracket, handle, movable plate and through hole, the user starts the electric telescopic rod to drive the rubber plug away from the through hole, and then holds the handle to push the scraper, and the scraper drives the impurities at the bottom of the holding tank to be discharged from the through hole, which is convenient for cleaning the impurities in the holding tank. The provided collection box facilitates the collection of impurities discharged from the through hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the impurity cleaning component of the utility model.

[0016] In the figure: 1. Box body; 2. Rotating assembly; 3. Clamping assembly; 4. Air cooler; 5. Holding tank; 6. Replacement assembly; 61. Water outlet pipe; 62. Valve; 63. Water inlet pipe; 64. Fixing part; 65. Threaded sleeve; 7. Impurity cleaning assembly; 71. Scraper; 72. Slider; 73. Rubber plug; 74. Electric telescopic rod; 75. Mounting bracket; 76. Handle; 77. Moving plate; 8. Collection box; 9. Through hole. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0019] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0020] See also Figure 1-2 , the utility model provides a technical solution:

[0021] A forging quenching device includes a box body 1, a rotating component 2, a clamping component 3, an air cooler 4 and a holding pool 5. The box body 1 is provided with a rotating component 2, the clamping component 3 is provided below the rotating component 2, the air cooler 4 is provided on the right side of the clamping component 3, the holding pool 5 is provided directly below the clamping component 3, and a replacement component 6 is provided on one side of the holding pool 5. The replacement component 6 includes an outlet pipe 61, a valve 62, a water inlet pipe 63, a fixing part 64 and a threaded sleeve 65. An outlet pipe 61 is provided on one side of the holding pool 5, and a valve 62 is provided on the outside of the outlet pipe 61. The inner wall of the holding pool 5 is fixedly connected to the fixing part 64, the water inlet pipe 63 is fixedly connected to the fixing part 64, and one end of the water inlet pipe 63 is fixedly connected to the threaded sleeve 65. By arranging the replacement component 6 for the holding pool 5, it is convenient to replace the expired quenching medium solution, and by arranging the impurity cleaning component 7, it is convenient to clean the impurities at the bottom of the holding pool 5.

[0022] An impurity cleaning assembly 7 is provided in the holding pool 5. The impurity cleaning assembly 7 includes a scraper 71, a slider 72, a rubber stopper 73, an electric telescopic rod 74, a mounting bracket 75, a handle 76 and a movable plate 77, which are convenient for cleaning impurities at the bottom of the holding pool 5; a scraper 71 is attached to the holding pool 5, and sliders 72 are fixedly connected to the front and rear sides of the scraper 71. The slider 72 is slidably connected to the recessed part of the inner wall of the holding pool 5, and a handle 76 is fixedly connected to the top of the scraper 71 for easy control of its movement, which is convenient for the left and right movement of the scraper 71 Sliding; a through hole 9 with an inclined bottom edge is provided on one side of the box body 1, and a rubber plug 73 is tightly fitted in the through hole 9. A movable plate 77 is fixedly connected to one side of the rubber plug 73, and an electric telescopic rod 74 is fixedly connected to one side of the movable plate 77. A mounting bracket 75 is fixedly connected to one side of the electric telescopic rod 74, and the mounting bracket 75 is fixedly connected to one side of the box body 1 to facilitate the movement of the rubber plug 73; a collecting box 8 is fitted on the bottom of the inner wall of the box body 1, and the collecting box 8 is arranged below the electric telescopic rod 74 to facilitate the centralized collection of impurities.

[0023] Working process: During the operation of the equipment, the external power supply is energized. When the forging quenching device is in use, first place the box 1 in a suitable position, and the clamping assembly 3 composed of a connecting rod, a support rod, a fixed plate, a hydraulic telescopic rod, a driving rod, a transmission rod and a connecting bracket and the rotating assembly 2 composed of an electric motor and a hydraulic push rod are used in conjunction to clamp the forging and then move it down to the holding tank 5 for cooling. For specific usage, refer to a forging quenching device disclosed in patent number CN211972398U. When the quenching medium solution in the holding tank 5 needs to be replaced after long-term use, the user opens the valve 62, and the quenching medium solution in the holding tank 5 flows out from the outlet pipe 61. After the expired quenching medium solution is emptied, the valve 62 is closed, and the user starts the electric telescopic rod 74 to retract it, driving the movable plate 77 and the rubber plug 73 to the same The handle 76 is then held and pushed to one side, driving the scraper 71 to scrape the bottom of the inner wall of the box 1, and the impurities in the holding tank 5 are scraped toward the through hole 9. The slider 72 slides in the groove of the box 1. Since the bottom edge of the through hole 9 is inclined, the impurities fall from the through hole 9 into the collecting box 8. After cleaning the impurities, the electric telescopic rod 74 is started to drive the rubber plug 73 back into the through hole 9, and then the threaded sleeve 65 is connected to the discharge pipe of the tank body with a new quenching medium solution. The new quenching medium solution enters the holding tank 5 from the water inlet pipe 63, completing the replacement of the quenching medium solution. The replacement component 6 provided for the holding tank 5 facilitates the replacement of the failed quenching medium solution, and the impurity cleaning component 7 provided facilitates the cleaning of impurities at the bottom of the holding tank 5.

[0024] Any matters not described in detail in this specification are prior art known to those skilled in the art. Standard parts used in this utility model are commercially available, and special-shaped parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part are all conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art, and the circuit connections use conventional connection methods in the prior art, which will not be described in detail here.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forging quenching device, comprising a housing (1), a rotating assembly (2), a clamping assembly (3), a cooling fan (4) and a holding tank (5), characterized in that: A rotating assembly (2) is provided in the box body (1), a clamping assembly (3) is provided below the rotating assembly (2), a cooling fan (4) is provided on the right side of the clamping assembly (3), a holding tank (5) is provided directly below the clamping assembly (3), a replacement assembly (6) is provided on one side of the holding tank (5), the replacement assembly (6) comprises a water outlet pipe (61), a valve (62), a water inlet pipe (63), a fixing member (64) and a threaded sleeve (65), a water outlet pipe (61) is provided on one side of the holding tank (5), a valve (62) is provided on the outside of the water outlet pipe (61), a fixing member (64) is fixedly connected to the inner wall of the holding tank (5), a water inlet pipe (63) is fixedly connected inside the fixing member (64), and one end of the water inlet pipe (63) is fixedly connected to the threaded sleeve (65).

2. A forging quenching device according to claim 1, characterized in that: An impurity cleaning assembly (7) is provided in the holding tank (5), and the impurity cleaning assembly (7) comprises a scraper (71), a slider (72), a rubber stopper (73), an electric telescopic rod (74), a mounting bracket (75), a handle (76), and a movable plate (77).

3. A forging quenching device according to claim 1, characterized in that: A scraper (71) is fitted inside the holding tank (5), and sliders (72) are fixedly connected to the front and rear sides of the scraper (71). The sliders (72) are slidably connected to the recessed portion of the inner wall of the holding tank (5), and a handle (76) is fixedly connected to the top of the scraper (71) for controlling its movement.

4. A forging quenching device according to claim 1, characterized in that: A through hole (9) with an inclined bottom edge is provided on one side of the box body (1), a rubber plug (73) is tightly fitted in the through hole (9), a movable plate (77) is fixedly connected to one side of the rubber plug (73), an electric telescopic rod (74) is fixedly connected to one side of the movable plate (77), a mounting bracket (75) is fixedly connected to one side of the electric telescopic rod (74), and the mounting bracket (75) is fixedly connected to one side of the box body (1).

5. The forging quenching device according to claim 1, characterized in that: A collection box (8) is attached to the bottom of the inner wall of the box body (1), and the collection box (8) is arranged below the electric telescopic rod (74).

Citation Information

Patent Citations

  • Forging piece quenching device

    CN211972398U