Weaving equipment for plastic rope production

By designing a plastic rope braiding device including a motor-driven cross rod and a bite disk, the problem of automatic reeling during the braiding process is solved, the continuity of braiding and reeling is achieved, and the production efficiency and quality are improved.

CN223409826UActive Publication Date: 2025-10-03LONGYOU KEYANG CRAFTS CO LTD
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Patent Information

Application Number
CN202422926021.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing plastic rope braiding equipment cannot simultaneously apply traction to the braided plastic rope for rewinding during the braiding process, resulting in accumulation of the braided plastic rope, requiring manual intervention, interrupting the production process, and reducing production efficiency.

Method used

A weaving device including a load-bearing plate, a connecting plate, a motor, a cross rod, a winding drum, a bite disc and a transmission mechanism was designed. The motor drives the rotation of the cross rod and the bite disc to achieve continuous traction and winding of the plastic rope, ensuring that appropriate tension is maintained during the weaving process and avoiding interruptions.

Benefits of technology

The continuity of plastic rope weaving and winding is achieved, which reduces manual intervention, improves production efficiency, and ensures the smooth progress of the weaving process and the quality of winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The weaving equipment for plastic rope production comprises a bearing plate, a first connecting plate, a second connecting plate and a third connecting plate are fixedly installed on the upper surface of the bearing plate, and a first motor is fixedly installed at one end of the first connecting plate; and an output shaft of the first motor penetrates to the other end of the first connecting plate, a first cross rod is fixedly installed at the end of the output shaft, U-shaped frames are fixedly installed at the four corners of the first cross rod correspondingly, the U-shaped frames are rotationally filled with first winding drums, and a traction winding mechanism is fixedly installed at one end of the second connecting plate and one end of the third connecting plate. According to the utility model, the continuity of knitting and rolling is realized through the traction rolling mechanism, intermediate pause or manual intervention in the traditional knitting process is avoided, the production time consumption is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic rope production equipment, in particular to a braiding device for plastic rope production. Background Art

[0002] Plastic rope processing is to make plastic particles into filaments through extrusion or rope drawing and then weave them into ropes.

[0003] Patent publication number CN117265899A discloses a plastic rope weaving device comprising a workbench and a fixed disk frame fixedly mounted on the right end of the workbench, a rotating disk rotatably mounted on the fixed disk frame, a plurality of rollers for placing monofilament bobbins on one side of the rotating disk, a cleaning mechanism for cleaning debris attached to the outside of the monofilament, a drive assembly for driving the cleaning mechanism, a cleaning bracket fixedly mounted on the workbench, a weaving turntable rotatably mounted on the right end of the cleaning bracket, and weaving holes for sliding monofilaments on one side of the weaving turntable. The present invention, through the provision of the cleaning mechanism, achieves the processing of dust and other debris on the monofilaments, thereby avoiding the situation in the traditional process where debris on the monofilaments affects the twisting of the monofilaments, thereby increasing the bonding strength between the monofilaments and improving the production quality of the plastic rope.

[0004] The above-mentioned plastic rope braiding equipment cannot apply traction to the braided plastic rope while braiding it and reeling it in, which will cause the braided plastic rope to accumulate on the equipment. Additional manpower or time is required to sort out the accumulated plastic rope before the next reeling process can be carried out, thereby interrupting the normal production process and reducing the overall production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a braiding device for producing plastic ropes, so as to solve the technical problem in the above background technology that the plastic ropes cannot be braided and reeled up at the same time as the woven plastic ropes are braided.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A braiding device for producing plastic ropes includes a carrying plate, a first connecting plate, a second connecting plate and a third connecting plate are fixedly mounted on the upper surface of the carrying plate, a first motor is fixedly mounted on one end of the first connecting plate, an output shaft of the first motor passes through the other end of the first connecting plate and a first cross rod is fixedly mounted on the end, a U-shaped frame is fixedly mounted on the four corners of the first cross rod, a first winding drum is rotatably mounted in the U-shaped frame, and a traction and winding mechanism is fixedly mounted on one end of the second connecting plate and the third connecting plate.

[0008] As a further solution of the present invention, a second cross rod is fixedly installed on the center of the first cross rod, and limiting rings are fixedly installed on the four corners of the second cross rod, so that the plastic ropes wound on the outer surfaces of the four groups of first winding drums can pass through the limiting rings and be bitten and wound by the traction and winding mechanism.

[0009] As a further solution of the present invention, a cone disc is fixedly installed at one end of the second cross rod, and the cone disc can stretch the plastic rope passing through the limiting ring into a 45° expanded state by the cone disc top and be bitten by the traction and reeling mechanism.

[0010] As a preferred solution of the present invention, connecting posts are rotatably mounted on the upper and lower surfaces of the first winding drum, so that the first winding drum can be rotatably loaded into the U-shaped frame through the connecting posts.

[0011] A threaded groove is provided on the upper surface of the connecting column, and a butterfly bolt is threadedly installed in the threaded groove of the connecting column, so that the butterfly bolt can press and fix the first winding drum in the U-shaped frame.

[0012] As a preferred solution of the present invention, the traction and winding mechanism includes two groups of bite discs, which are rotatably mounted on one end of the second connecting plate and vertically opposite to each other. A positioning plate is fixedly mounted on one end of the second connecting plate. The outer surfaces of the two groups of bite discs are provided with arc ring grooves, and the relative arc ring grooves can be spliced ​​into a complete circular hole. This circular hole is flush with the positioning plate, so that the braided plastic rope can be accurately bitten after passing through the positioning plate.

[0013] As a further solution of the present invention, gears are fixedly installed on the outer surfaces of the two sets of bite plates, the two sets of gears are meshed, and one set of bite plates is fixedly connected to the output shaft of the second motor, and the second motor is fixedly installed at one end of the second connecting plate.

[0014] As a further solution of the present invention, a transmission column is fixedly installed on the other end of another group of bite discs, and a transmission belt is mounted on the outer surface of the transmission column. The other end of the transmission belt is mounted on the outer surface of the transmission column fixedly installed on one side of the second winding drum, and the second winding drum is rotatably installed in the third connecting plate, so that the second winding drum can be wound together with the rotation of the bite disc.

[0015] Compared with the prior art, the beneficial effect of the braiding equipment for producing plastic ropes of the utility model is that: when the plastic ropes are braided, the first winding drum with the wound plastic ropes can be rotated and loaded into the U-shaped frame, the plastic ropes wound on the outer surface of the four groups of the first winding drums are passed through the limiting rings at the four corners of the second cross bar and loaded into the traction and winding mechanism so that they are bitten and pressed, the first motor is started to drive the first cross bar to rotate, so that the first cross bar drives the first winding drum in the four-corner U-shaped frame to rotate, thereby realizing the operation of braiding the four groups of plastic ropes together, and the braided plastic ropes are The material rope will be supported at one end of the cone disk and at the same time bitten into and reeled by the traction and reeling mechanism. Through this biting function, the plastic rope on the outer surface of the first reel can be pulled to loosen, and at the same time, the first reel can be rotated in the U-shaped frame. This traction method can provide stable pulling force, ensuring that the plastic rope always maintains appropriate tension during the weaving process, which is conducive to the smooth weaving and can make the woven plastic rope tighter. The woven plastic rope is supported at one end of the cone disk and at the same time bitten into and reeled by the traction and reeling mechanism, realizing the continuity of weaving and reeling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only examples of the embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0017] Figure 1 This is a structural diagram of an embodiment of the present utility model;

[0018] Figure 2 This is a schematic structural diagram of the first motor in an embodiment of the present utility model;

[0019] Figure 3 This is a structural diagram of the middle cone of the embodiment of the utility model that supports the plastic rope top to be tilted at 45 degrees;

[0020] Figure 4 This is a schematic structural diagram of the middle connecting column and the U-shaped frame of an embodiment of the present utility model;

[0021] Figure 5 This is a structural diagram of the middle traction and winding mechanism in an embodiment of the utility model.

[0022] Figure numerals: 1. load-bearing plate; 101. first connecting plate; 102. second connecting plate; 103. third connecting plate; 2. first motor; 201. first cross rod; 202. U-shaped frame; 203. first winding drum; 204. cone disk; 205. butterfly bolt; 206. connecting column; 207. second cross rod; 3. traction and winding mechanism; 301. second motor; 302. bite disk; 303. gear; 304. positioning plate; 305. transmission column; 306. transmission belt; 307. second winding drum. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following is a further detailed description of the present invention in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0024] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the embodiments of the present invention.

[0025] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0026] See also Figure 1-Figure 5 The embodiment of the present invention is a braiding device for producing plastic ropes, comprising a carrying plate 1, on the upper surface of which a first connecting plate 101, a second connecting plate 102 and a third connecting plate 103 are fixedly mounted, a first motor 2 is fixedly mounted on one end of the first connecting plate 101, an output shaft of the first motor 2 passes through the other end of the first connecting plate 101 and a first cross rod 201 is fixedly mounted on the end thereof, a U-shaped frame 202 is fixedly mounted on the four corners of the first cross rod 201, a first winding drum 203 is rotatably mounted in the U-shaped frame 202, a traction and winding mechanism 3 is fixedly mounted on one end of the second connecting plate 102 and the third connecting plate 103.

[0027] See also Figure 4As shown, a second cross bar 207 is fixedly installed at the center of the first cross bar 201, and limiting rings are fixedly installed at the four corners of the second cross bar 207, so that the plastic ropes wound on the outer surfaces of the four groups of first winding drums 203 can pass through the limiting rings and be bitten and wound by the traction and winding mechanism 3.

[0028] A cone disc 204 is fixedly mounted on one end of the second cross rod 207 . The cone disc 204 can push the plastic rope passing through the limiting ring to be expanded by 45° and then be bitten by the traction and winding mechanism 3 .

[0029] Connecting posts 206 are rotatably mounted on the upper and lower surfaces of the first winding drum 203 , so that the first winding drum 203 can be rotatably loaded into the U-shaped frame 202 via the connecting posts 206 .

[0030] A threaded groove is formed on the upper surface of the connecting post 206 , and a butterfly bolt 205 is threadedly installed in the threaded groove of the connecting post 206 , so that the butterfly bolt 205 can press and fix the first winding drum 203 in the U-shaped frame 202 .

[0031] When braiding the plastic rope, the first winding drum 203 with the wound plastic rope can be rotated and loaded into the U-shaped frame 202, and the plastic ropes wound on the outer surface of the four groups of first winding drums 203 are passed through the limiting rings at the four corners of the second cross bar 207 and loaded into the traction and winding mechanism 3 so that they are bitten and pressed. The first motor 2 is started to drive the first cross bar 201 to rotate, which can make the first cross bar 201 drive the first winding drum 203 in the four-corner U-shaped frame 202 to rotate, thereby realizing the operation of braiding the four groups of plastic ropes together, and the braided plastic ropes will be supported on one end of the cone disk 204 and bitten into and wound by the traction and winding mechanism 3 at the same time, and through this biting, the plastic ropes are braided together. The function of the first winding drum 203 can pull the plastic rope on the outer surface of the first winding drum 203 to loosen it, and at the same time make the first winding drum 203 rotate in the U-shaped frame 202. This traction method can provide stable pulling force, ensuring that the plastic rope always maintains appropriate tension during the weaving process, which is conducive to the smooth weaving and can make the woven plastic rope tighter. The woven plastic rope is supported on one end of the cone disk 204 and is simultaneously bitten into and reeled by the traction reeling mechanism 3, realizing the continuity of weaving and reeling, which avoids the intermediate pauses or manual intervention in the traditional weaving process, reduces the waste of production time, and improves the efficiency of the entire production process.

[0032] See also Figure 5As shown, the traction and winding mechanism 3 includes two groups of bite plates 302, which are rotatably mounted on one end of the second connecting plate 102 and vertically opposite to each other. A positioning plate 304 is fixedly mounted on one end of the second connecting plate 102. The outer surfaces of the two groups of bite plates 302 are provided with arc ring grooves, and the relative arc ring grooves can be spliced ​​into a complete circular hole. This circular hole is flush with the positioning plate 304, and can allow the braided plastic rope to pass through the positioning plate 304 and be accurately bitten into it.

[0033] Gears 303 are fixedly mounted on the outer surfaces of the two groups of bite plates 302, and the two groups of gears 303 are meshed with each other. One group of bite plates 302 is fixedly connected to the output shaft of the second motor 301, and the second motor 301 is fixedly mounted on one end of the second connecting plate 102.

[0034] A transmission column 305 is fixedly installed on the other end of the other group of bite plates 302, and a transmission belt 306 is mounted on the outer surface of the transmission column 305. The other end of the transmission belt 306 is mounted on the outer surface of the transmission column 305 fixedly installed on one side of the second winding drum 307. The second winding drum 307 is rotatably installed in the third connecting plate 103, so that the second winding drum 307 can be wound together with the rotation of the bite plate 302.

[0035] After the four groups of plastic ropes are woven at one end of the cone disk 204, the second motor 301 can be started to drive one group of biting discs 302 to rotate, and the biting disc 302 will engage with the gear 303 fixed on the outer surface to drive the other group of biting discs 302 to rotate relatively synchronously, applying a biting traction force to the woven plastic rope, and the bitten plastic rope will first pass through the positioning plate 304 and then enter between the two groups of biting discs 302, and the positioning plate 304 is flush with the circular hole spliced ​​between the two groups of biting discs 302, so that the woven plastic rope can be accurately bitten after passing through the positioning plate 304. When the other set of bite discs 302 is driven by the gear 303, it will also drive the transmission column 305 at one end to transmit the transmission belt 306 on the outer surface, so that the transmission belt 306 drives the transmission column 305 at one end of the second winding drum 307 at the other end to rotate, so that the second winding drum 307 can reel in the same length of plastic rope as the length of plastic rope bitten by the bite disc 302. This precise length control method effectively avoids the plastic rope from becoming loose or overly tight during the winding process, keeps the plastic rope taut, and thus improves the quality and efficiency of winding.

[0036] The working steps of the technical solution of the above-mentioned utility model embodiment are as follows: when braiding the plastic rope, the first winding drum 203 with the wound plastic rope can be rotated and loaded into the U-shaped frame 202, and the plastic ropes wound on the outer surface of the four groups of the first winding drum 203 are passed through the limiting rings at the four corners of the second cross rod 207, and the four groups of plastic ropes are passed through the positioning plate 304 again and loaded into the two groups of biting discs 302 so that they are bitten and pressed, and the first motor 2 is started to drive the first cross rod 201 to rotate, so that the first cross rod 201 drives the first winding drum 203 in the four-corner U-shaped frame 202 to rotate, and the four groups of plastic ropes are braided together, and the braided plastic ropes will be supported on one end of the cone disc 204 , start the second motor 301 to drive one group of biting discs 302 to rotate, and the biting discs 302 will engage with the gears 303 fixedly installed on the outer surface to drive the other group of biting discs 302 to rotate relatively synchronously, which can apply a biting traction force to the braided plastic rope, and the other group of biting discs 302 will be driven by the gears 303 while driving the transmission column 305 at one end to drive the transmission belt 306 set on the outer surface, which can make the transmission belt 306 drive the transmission column 305 at one end of the second winding drum 307 set at the other end to rotate, so that the second winding drum 307 can reel in an equal length of plastic rope along with the length of plastic rope bitten by the biting disc 302.

[0037] In summary: the equipment realizes the continuity of weaving and winding, avoids the intermediate pauses or manual intervention in the traditional weaving process, reduces production time and improves production efficiency.

[0038] The above shows and describes the basic principles of the present invention. The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. The above embodiments and descriptions in the specification are only to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the scope of protection of the present invention.

Claims

1. A braiding device for producing plastic ropes, characterized by: The invention comprises a carrier plate (1), wherein a first connecting plate (101), a second connecting plate (102) and a third connecting plate (103) are fixedly mounted on the upper surface of the carrier plate (1); a first motor (2) is fixedly mounted on one end of the first connecting plate (101); an output shaft of the first motor (2) passes through the other end of the first connecting plate (101) and a first cross rod (201) is fixedly mounted on the end thereof; a U-shaped frame (202) is fixedly mounted on each of the four corners of the first cross rod (201); a first winding drum (203) is rotatably mounted in the U-shaped frame (202); and a traction and winding mechanism (3) is fixedly mounted on one end of the second connecting plate (102) and the third connecting plate (103).

2. A braiding device for producing plastic ropes according to claim 1, characterized in that: A second cross rod (207) is fixedly mounted on the center of the first cross rod (201), and limiting rings are fixedly mounted on the four corners of the second cross rod (207), so that the plastic ropes wound on the outer surfaces of the four groups of the first winding drums (203) can pass through the limiting rings and be bitten into and wound by the traction and winding mechanism (3).

3. The braiding equipment for producing plastic ropes according to claim 2, characterized in that: A cone disc (204) is fixedly mounted on one end of the second cross rod (207), and the plastic rope passing through the limiting ring is stretched out by the cone disc (204) to a 45° expansion state and is bitten into by the traction and reeling mechanism (3).

4. The braiding equipment for producing plastic ropes according to claim 2, characterized in that: Connecting posts (206) are rotatably mounted on the upper and lower surfaces of the first winding drum (203), so that the first winding drum (203) can be rotatably loaded into the U-shaped frame (202) through the connecting posts (206); A thread groove is provided on the upper surface of the connecting column (206), and a butterfly bolt (205) is threadedly installed in the thread groove of the connecting column (206), so that the butterfly bolt (205) can press the first winding drum (203) into the U-shaped frame (202).

5. The braiding equipment for producing plastic ropes according to claim 1, characterized in that: The traction and winding mechanism (3) comprises two groups of bite discs (302), both groups of the bite discs (302) are rotatably mounted on one end of the second connecting plate (102) and are vertically opposed to each other, and a positioning plate (304) is fixedly mounted on one end of the second connecting plate (102), and the outer surfaces of the two groups of the bite discs (302) are provided with arc ring grooves, and the relative arc ring grooves can be spliced ​​into a complete circular hole, which is flush with the positioning plate (304) and can allow the braided plastic rope to pass through the positioning plate (304) and be accurately bitten into.

6. The plastic rope braiding equipment according to claim 5, characterized in that: Gears (303) are fixedly mounted on the outer surfaces of the two groups of bite plates (302), and the two groups of gears (303) are meshed with each other, and one group of the bite plates (302) is fixedly connected to the output shaft of the second motor (301), and the second motor (301) is fixedly mounted on one end of the second connecting plate (102).

7. The braiding equipment for producing plastic ropes according to claim 6, characterized in that: A transmission column (305) is fixedly mounted on the other end of the other group of bite discs (302), and a transmission belt (306) is sleeved on the outer surface of the transmission column (305). The other end of the transmission belt (306) is sleeved on the outer surface of the transmission column (305) fixedly mounted on one side of the second winding drum (307). The second winding drum (307) is rotatably mounted in the third connecting plate (103), so that the second winding drum (307) can be wound together with the rotation of the bite disc (302).

Citation Information

Patent Citations

  • Plastic rope weaving equipment

    CN117265899A