Sewing double-flanging mechanism

Abstract

The utility model discloses a sewing double-flanging mechanism, which relates to the technical field of garment processing and comprises a first driving module, a second driving module, a third driving module, a fourth driving module, a pressing external expansion module and a double-flanging module, and multi-shaft linkage and accurate control are realized. The first driving module drives the whole to move on the X axis, the second driving module drives the downward-pressing external-expansion module to ascend and descend on the Z axis, the third driving module drives the Y axis to move, and the fourth driving module further drives the double-flanging module to ascend and descend on the Z axis. The downward pressing and outward expanding module achieves uniform downward pressing and outward expanding of materials through a driving motor, a belt transmission piece and a lead screw structure. The double-flanging module comprises a bearing platform, a cloth supporting assembly and the like, and accurate flanging is achieved through driving of an air cylinder. The automatic degree and the production efficiency of the sewing double-flanging process are improved, the consistency and the stability of the product quality are guaranteed, the sewing double-flanging machine is suitable for the garment manufacturing industry and the textile processing industry, and the production benefit and the product quality are remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of clothing processing, in particular to a sewing double-flanging mechanism. Background Art

[0002] Sewing double flanging is a common and important process in the garment manufacturing and fabric processing industries. Traditionally, double flanging operations are mostly performed manually, which is not only inefficient but also difficult to ensure quality. This is especially true when dealing with complex shapes and large-scale production, where the limitations and costs of manual operation are particularly prominent. To improve production efficiency and product quality, the automation and mechanization of double flanging systems have become an inevitable trend in the industry.

[0003] However, existing automated sewing equipment is mostly designed for single flanging or sewing tasks and lacks mechanisms that can efficiently and accurately perform double flanging operations. These machines often lack effective control over the folding and positioning of the fabric, resulting in suboptimal flanging results and even requiring manual re-processing. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a sewing double-flanging mechanism, which solves the problems raised by the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a sewing double-flanging mechanism, including a first drive module, a second drive module, a downward pressure and outward expansion module, a third drive module, a fourth drive module and a double-flanging module. The first drive module can drive the third drive module, the fourth drive module and the double-flanging module to move back and forth in the X-axis as a whole, the second drive module can drive the downward pressure and outward expansion module to move back and forth in the Z-axis, the third drive module can drive the fourth drive module and the double-flanging module to move back and forth in the Y-axis as a whole, and the fourth drive module can drive the double-flanging module to move back and forth in the Z-axis.

[0006] Furthermore, the downward-pressing and outward-expanding module includes a base, a driving motor, a bearing seat, a screw, a belt transmission, a first wire reel, a second wire reel, a first lower pressure plate, a second lower pressure plate and a pressure tooth. The base is installed at the driving end of the second driving module, and the driving motor drives the screw to rotate through the belt transmission. The screw is provided with a forward thread and a reverse thread, which are respectively connected to the first wire reel and the second wire reel. The first lower pressure plate and the second lower pressure plate are respectively installed at the bottom ends of the first wire reel and the second wire reel, and are provided with pressure teeth.

[0007] Furthermore, the first wire drum and the second wire drum are both slidably connected to the base via guide rails.

[0008] Furthermore, the double-flanged module includes a carrying platform, a first cloth supporting assembly, a second cloth supporting assembly, a base plate, a reserved slot, a second cylinder and a support arm. The carrying platform is installed on the driving end of the fourth driving module. The reserved slot is opened through the middle of the carrying platform and the base plate. The first cloth supporting assembly and the second cloth supporting assembly are symmetrically installed inside the carrying platform.

[0009] Furthermore, the first cloth-supporting assembly includes a slide, a first cylinder, a slide, a drive plate and shovel teeth. The slide and the first cylinder are both installed on the upper part of the supporting platform. The slide is slidably set on the slide and is connected to the telescopic end of the first cylinder. The drive plate is installed at the bottom end of the slide, and the shovel teeth are set at the end of the drive plate.

[0010] Furthermore, the second cylinder is installed on the upper part of the bearing platform and is distributed corresponding to each corner of the reserved slot, and the support arm is installed at the telescopic end of the second cylinder.

[0011] Furthermore, the shovel teeth and the pressing teeth are staggered.

[0012] The utility model provides a double-flanging mechanism for sewing. Compared with the prior art, it has the following beneficial effects:

[0013] This double-flanging sewing mechanism automates the entire process, from fabric laying to double-flanging and then to sewing and securing, through the coordinated operation of the first, second, third, and fourth drive modules, as well as precise control of the downward pressure and expansion modules and the double-flanging module. This not only reduces manual intervention and labor intensity, but also significantly improves production efficiency, meeting the needs of large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a disassembled three-dimensional schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the assembly of the utility model;

[0016] Figure 3 This is a side view of the utility model after assembly;

[0017] Figure 4 This is a schematic diagram of the connection between the third and fourth drive modules and the double-flanged module of the present invention;

[0018] Figure 5 This is a structural diagram of the middle-downward pressure and outward expansion module of the utility model;

[0019] Figure 6 This is a schematic diagram of the split structure of the double-flanged module in the present invention;

[0020] Figure 7This is a schematic diagram of the assembly structure of the double-flanged module in the present invention;

[0021] Figure 8 This is a schematic structural diagram of the first cloth-supporting assembly in the present utility model;

[0022] Figure 9 This is a schematic diagram of step S1 in the present invention;

[0023] Figure 10 This is a schematic diagram of step S2 in the present invention;

[0024] Figure 11 This is a schematic diagram of step S3 in the present invention;

[0025] Figure 12 This is a schematic diagram of step S4 in the present invention.

[0026] In the figure: 1. First drive module; 2. Second drive module; 3. Downward pressure and outward expansion module; 31. Base; 32. Drive motor; 33. Bearing seat; 34. Screw; 35. Belt transmission; 37. First wire drum; 38. Second wire drum; 39. First lower pressure plate; 310. Second lower pressure plate; 311. Pressing teeth; 4. Third drive module; 5. Fourth drive module; 6. Double flanging module; 61. Carrying platform; 62. First cloth supporting assembly; 621. Slide; 622. First cylinder; 623. Slide; 624. Drive plate; 625. Shovel teeth; 63. Second cloth supporting assembly; 64. Bottom plate; 65. Reserved slot; 66. Second cylinder; 67. Support arm. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-8The utility model provides a technical solution: a sewing double-flanging mechanism, which is composed of a first driving module 1, a second driving module 2, a downward pressing and expanding module 3, a third driving module 4, a fourth driving module 5 and a double-flanging module 6, wherein the first driving module 1 can drive the third driving module 4, the fourth driving module 5 and the double-flanging module 6 to reciprocate in the X-axis direction, the second driving module 2 can drive the downward pressing and expanding module 3 to reciprocate and lift in the Z-axis direction, the third driving module 4 can drive the fourth driving module 5 and the double-flanging module 6 to reciprocate in the Y-axis direction, and the fourth driving module 5 can drive the double-flanging module 6 to reciprocate and lift in the Z-axis direction. It should be noted that the first driving module 1, the second driving module 2, the third driving module 4 and the fourth driving module 5 all adopt the existing cylinder drive or ball screw drive structure. The specific structure and driving principle are not described in detail here.

[0029] The downward pressure and outward expansion module 3 is composed of a base 31, a driving motor 32, a bearing seat 33, a screw 34, a belt transmission member 35, a first wire drum 37, a second wire drum 38, a first lower pressure plate 39, a second lower pressure plate 310 and a pressure tooth 311. The base 31 is installed at the driving end of the second driving module 2, the driving motor 32 is installed at the upper part of the base 31, the bearing seat 33 is installed at the lower part of the base 31, the screw 34 is rotatably connected to the inside of the bearing seat 33, and the belt transmission member 35 is composed of a driving pulley, a driven pulley and a belt. The driving pulley is installed at the driving end of the driving motor 32. The driven pulley is mounted on the end of the screw rod 34, and the belt is sleeved on the outside of the master and driven pulleys. The outer surface of the screw rod 34 is provided with two opposite threads, namely a forward thread and a reverse thread, wherein the first wire drum 37 is connected to the forward thread, and the second wire drum 38 is connected to the reverse thread. The first lower pressing plate 39 and the second lower pressing plate 310 are correspondingly mounted on the bottom ends of the first wire drum 37 and the second wire drum 38, and the pressing teeth 311 are integrally connected to the bottom ends of the first lower pressing plate 39 and the second lower pressing plate 310. In addition, the first wire drum 37 and the second wire drum 38 are both slidably connected to the base 31 through guide rails;

[0030] The double-flanging module 6 is composed of a carrying platform 61, a first cloth-supporting assembly 62, a second cloth-supporting assembly 63, a bottom plate 64, a reserved slot 65, a second cylinder 66 and a support arm 67, wherein the carrying platform 61 is mounted on the driving end of the fourth driving module 5, the reserved slot 65 is a rectangular slot that passes through the middle of the carrying platform 61 and the bottom plate 64, the first cloth-supporting assembly 62 and the second cloth-supporting assembly 63 have the same structure, and are symmetrically mounted inside the carrying platform 61 with the reserved slot 65 as the center, the second cylinder 66 is mounted on the upper part of the carrying platform 61, and is distributed corresponding to each corner of the reserved slot 65, and the support arm 67 is mounted on the telescopic end of the second cylinder 66;

[0031] The first cloth-supporting assembly 62 is composed of a slide 621, a first cylinder 622, a slide 623, a drive plate 624 and a shovel tooth 625, wherein the slide 621 and the first cylinder 622 are both installed on the upper part of the supporting platform 61, the slide 623 is slidably set on the upper part of the slide 621, and is connected to the telescopic end of the first cylinder 622, the drive plate 624 is installed at the bottom end of the slide 623, and the shovel tooth 625 is set at the end of the drive plate 624. It should be noted that the shovel tooth 625 and the pressing tooth 311 are staggered.

[0032] When using the double-flanged sewing mechanism, please refer to Figure 9-12 , follow these steps:

[0033] S1. The staff spreads the cloth on the carrying platform 61. It should be noted that a cloth opening is reserved in the middle of the cloth. After the cloth is spread, it corresponds to the position of the reserved slot 65.

[0034] S2: The first lower pressing plate 39 and the second lower pressing plate 310 move downward synchronously, so that the pressing teeth 311 of the two move downward synchronously, enter from the position of the cloth opening, and make the cloth begin to fold toward each other at the position of the opening;

[0035] S3, the first lower pressing plate 39 and the second lower pressing plate 310 are moved away from each other. Since the pressing teeth 311 protrude from the first lower pressing plate 39 and the second lower pressing plate 310, when the two are moved away from each other, the protruding portion of the pressing teeth 311 will lift the folded portion of the fabric.

[0036] S4, the two driving plates 624 and the shovel teeth 625 on both sides will be close to each other. Because the shovel teeth 625 and the pressing teeth 311 are staggered with each other, the shovel teeth 625 will enter the gap between the pressing teeth 311 (similarly, the pressing teeth 311 will also enter the gap between the shovel teeth 625). At this time, the folded part of the cloth is jointly supported by the shovel teeth 625 and the pressing teeth 311. Then, the first lower pressing plate 39 and the second lower pressing plate 310 drive the pressing teeth 311 to move synchronously toward the middle. After moving, only the folded part of the cloth is supported by the shovel teeth 625. Then, the first lower pressing plate 39 and the second lower pressing plate 310 drive the pressing teeth 311 to move upward synchronously. The part is then transferred to the sewing equipment for sewing and fixing, thereby achieving the effect of double flanging.

Claims

1. A double-flanging sewing mechanism, characterized in that: The invention comprises a first driving module (1), a second driving module (2), a downward-pressing and outward-expanding module (3), a third driving module (4), a fourth driving module (5) and a double-flanging module (6), wherein the first driving module (1) can drive the third driving module (4), the fourth driving module (5) and the double-flanging module (6) to move back and forth in the X-axis as a whole, the second driving module (2) can drive the downward-pressing and outward-expanding module (3) to move up and down in the Z-axis, the third driving module (4) can drive the fourth driving module (5) and the double-flanging module (6) to move back and forth in the Y-axis as a whole, and the fourth driving module (5) can drive the double-flanging module (6) to move up and down in the Z-axis.

2. The double-flanging sewing mechanism according to claim 1, characterized in that: The downward-pressing and outward-expanding module (3) comprises a base (31), a driving motor (32), a bearing seat (33), a screw (34), a belt transmission member (35), a first wire reel (37), a second wire reel (38), a first downward pressing plate (39), a second downward pressing plate (310) and a pressing tooth (311). The base (31) is mounted on the driving end of the second driving module (2). The driving motor (32) drives the screw (34) to rotate through the belt transmission member (35). The screw (34) is provided with a forward thread and a reverse thread, which are respectively connected to the first wire reel (37) and the second wire reel (38). The first downward pressing plate (39) and the second downward pressing plate (310) are respectively mounted on the bottom ends of the first wire reel (37) and the second wire reel (38), and are provided with a pressing tooth (311).

3. The double-flanging sewing mechanism according to claim 2, characterized in that: The first wire drum (37) and the second wire drum (38) are both slidably connected to the base (31) via guide rails.

4. The double-flanging sewing mechanism according to claim 1, characterized in that: The double-flanged module (6) includes a bearing platform (61), a first cloth-supporting assembly (62), a second cloth-supporting assembly (63), a bottom plate (64), a reserved slot (65), a second cylinder (66) and a support arm (67). The bearing platform (61) is installed at the driving end of the fourth driving module (5). The reserved slot (65) is opened through the middle of the bearing platform (61) and the bottom plate (64). The first cloth-supporting assembly (62) and the second cloth-supporting assembly (63) are symmetrically installed inside the bearing platform (61).

5. The double-flanging sewing mechanism according to claim 4, characterized in that: The first cloth-supporting assembly (62) includes a slide (621), a first cylinder (622), a slide (623), a drive plate (624) and a shovel tooth (625), wherein the slide (621) and the first cylinder (622) are both mounted on the upper portion of the supporting platform (61), the slide (623) is slidably mounted on the slide (621) and is connected to the telescopic end of the first cylinder (622), the drive plate (624) is mounted on the bottom end of the slide (623), and the shovel tooth (625) is disposed at the end of the drive plate (624).

6. The double-flanging sewing mechanism according to claim 4, characterized in that: The second cylinder (66) is installed on the upper part of the bearing platform (61) and is distributed corresponding to each corner of the reserved slot (65). The support arm (67) is installed at the telescopic end of the second cylinder (66).

7. The double-flanging sewing mechanism according to claim 5, characterized in that: The shovel teeth (625) and the pressing teeth (311) are distributed in a staggered manner.

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