Double-layer energy-saving braid dyeing steam equipment

Abstract

The utility model provides double-layer energy-saving braid dyeing steam equipment which comprises a controller, a hot water tank, a dyeing barrel, a steam barrel and a recovery box, the hot water tank can supply water to the dyeing barrel and supply air to the steam barrel at the same time, an upper shaft and a lower shaft are designed on the dyeing barrel, a braid rod and a drain pipe are designed on the steam barrel, and the recovery box is connected with the braid rod. According to the environment-friendly and energy-saving braid dyeing system, the effects of water and steam are fully utilized, cyclic utilization of the steam and the water is achieved during braid dyeing, cost is saved, and a production line can be recycled.

Description

Technical Field

[0001] The utility model belongs to the field of textiles, in particular to a double-layer energy-saving ribbon dyeing steam device. Background Art

[0002] At present, the dyeing production system, water supply system and steam supply system in the workshop are separated into different production lines. The time cost of maintenance is high, and the production line requires a lot of equipment and corresponding parts, which increases equipment resources and human resources, and also causes waste of production costs.

[0003] For this reason, our staff has specially improved the water supply system required for dyeing according to the actual situation of the production line, making full use of the steam generated by high-temperature hot water to achieve cost savings. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a double-layer energy-saving ribbon dyeing steam equipment to solve the problems of multiple equipment and corresponding parts on the existing production line, which leads to an increase in equipment resources and human resources, and also causes waste of production costs.

[0005] A double-layer energy-saving ribbon dyeing steam device includes a hot water tank 1 connected to a controller 14, which controls the water level and temperature of the hot water tank 1. The hot water tank 1 provides hot water to a dyeing drum 2 and steam to a steam drum 3. Steam from the hot water tank 1 is supplied to both the steam drum 3 and a recovery tank 4, which provides backup steam for the steam drum 3. The controller 14 also controls the pressure in the recovery tank 4.

[0006] As a technical solution of the present invention, a water pipe 11 and a steam pipe 12 are installed on the hot water tank 1 , and a steam nozzle 13 is installed on the steam pipe 12 .

[0007] As a technical solution of the present invention, the water pipe 11 is connected to the dye barrel 2, and the steam pipe 12 is connected to the steam barrel 3 and the recovery box 4.

[0008] As a technical solution of the present utility model, the steam injection pipe 41 of the recovery box 4 is designed with a steam fluid suction port 42 and a water fluid suction port 43. A nozzle is provided in front of the water fluid suction port 43. A mixing chamber 44 is provided at the intersection of the nozzles of the steam fluid suction port 42 and the water fluid suction port 43. A compression chamber 45 is provided in front of the mixing chamber 44. A diffusion chamber 46 is provided in front of the compression chamber 45. The diffusion chamber 46 is connected to the steam barrel 3 to supply steam to the steam barrel.

[0009] As a technical solution of the present invention, the dye barrel 2 is designed with two sets of upper and lower transport shafts 21.

[0010] As a technical solution of the present invention, the steam barrel 3 is designed with a webbing hanging rod 31 and a drain pipe 32, and the drain pipe 32 is provided with a drain valve.

[0011] As a technical solution of the present invention, a water collection channel 33 is connected below the drain pipe 32 , and the water collection channel 33 is also connected to the drain pipe on the recovery box 4 .

[0012] As a technical solution of the present invention, the ribbons on the transport shaft 21 and the ribbon hanging rod 31 are distributed in a staggered manner, which can prevent the ribbons from being interlaced and knotted when multiple ribbons are transported at the same time.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The utility model utilizes the steam generated when the hot water tank provides hot water to the dye barrel to supply gas to the steam barrel at the same time, realizing the reuse of resources. The company does not need to replace the equipment and directly add pipes and steam boxes and other components to the existing production line, saving a lot of money.

[0015] 2. This utility model uses a hot water tank to simultaneously provide hot water for the dyeing drum and steam for the steam drum, eliminating the need for separate heating equipment and reducing energy consumption. Furthermore, the recovery tank design allows steam to be effectively recovered and reused after use, further improving energy efficiency. This reduces the need for equipment maintenance personnel and significantly saves production costs.

[0016] 3. The utility model fixes the color of the ribbon through the steam nozzle and the steam barrel, ensuring uniform heating and good permeability of the ribbon during the dyeing process, thereby improving the dyeing quality and stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall schematic diagram of the utility model.

[0018] Figure 2 It is a schematic diagram of a dyeing barrel of the present invention.

[0019] Figure 3 It is a schematic diagram of a steam barrel of the present invention.

[0020] Figure 4 It is a schematic diagram of a recycling box of the present utility model.

[0021] In the picture:

[0022] 1. Hot water tank; 2. Dyeing barrel; 3. Steam barrel; 4. Recovery tank; 5. Ribbon; 11. Water pipe; 12. Steam pipe; 13. Steam nozzle; 14. Controller; 21. Transport shaft; 31. Hanging rod; 32. Drain pipe; 33. Water collection channel; 41. Steam injection pipe; 42. Steam and fluid suction port; 43. Water and fluid suction port; 44. Mixing chamber; 45. Compression chamber; 46. Diffusion chamber. DETAILED DESCRIPTION

[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] like Figure 1-4 As shown, the present invention provides a double-layer energy-saving ribbon dyeing steam device, comprising a hot water tank 1 connected to a controller 14 that controls the water level and temperature of the hot water tank 1. The hot water tank 1 provides hot water to a dyeing drum 2. Steam from the hot water tank 1 is also supplied to a steam drum 3 and a recovery tank 4. The recovery tank 4 provides backup steam to the steam drum 3. The steam drum 3 has an opening for the ribbon 5 to enter and exit.

[0025] As one embodiment and technical solution of the present invention, the hot water tank 1 is equipped with a water pipe 11 at its lower portion and two steam pipes 12 at its upper portion. Steam nozzles 13 are mounted on the steam pipes 12. The steam injection pipe 41 connecting the recovery tank 4 to the steam drum 3 is installed in the lower half of the steam drum 3, while the steam injection pipe 12 from the hot water tank 1 to the steam drum 3 is installed in the upper half of the steam drum 3 to ensure uniform steam distribution.

[0026] As an embodiment of the present utility model, the steam injection pipe 41 of the recovery box 4 is designed with a steam fluid suction port 42 and a water fluid suction port 43. A nozzle is provided in front of the water fluid suction port 43. A mixing chamber 44 is provided at the intersection of the nozzles of the steam fluid suction port 42 and the water fluid suction port 43. A compression chamber 45 is provided in front of the mixing chamber 44. A diffusion chamber 46 is provided in front of the compression chamber 45. The diffusion chamber 46 is connected to the steam barrel 3 to supply steam to the steam barrel.

[0027] As an embodiment of the present invention, the water pipe 11 connects the dyeing barrel 2 and the hot water tank 1 for water intake and drainage. The steam pipe 12 connects the steam barrel 3 and the recovery tank 4.

[0028] As an embodiment of the present invention, the dyeing barrel 2 is designed with two sets of upper and lower transport shafts 21. The steam nozzle 13 sprays air toward the ribbon 5 on the upper transport shaft 21.

[0029] As an embodiment of the present invention, the steam barrel 3 is designed with a webbing hanging rod 31 and a drain pipe 32, and the drain pipe 32 is provided with a drain valve.

[0030] As an embodiment of the present invention, a water collection channel 33 is connected below the drain pipe 32 , and the water collection channel 33 is also connected to the drain pipe on the recovery box 4 .

[0031] As an embodiment of the present invention, the ribbons on the transport shaft 21 and the ribbon hanging rod 31 are distributed in a staggered manner, which can prevent the ribbons from being interlaced and knotted when multiple ribbons are transported at the same time.

[0032] In the actual production process, hot water enters the dyeing barrel 2 through the water pipe 11 through the hot water tank 1, and the ribbon in the dyeing barrel 2 passes from the upper transport shaft to the lower transport shaft, and then from the lower transport shaft to the next upper transport shaft, thereby maximizing the capacity of the ribbon in each dyeing barrel. After the ribbon is dyed in the dyeing barrel, it enters the next dyeing barrel 2 through the transport shaft 21. During the process, the steam nozzle 13 sprays the jet of air to the ribbon on the upper transport shaft to ensure that each dyeing process can be fully fixed; after dyeing is completed, it enters the hanging rod 31 of the steam barrel 3 for steam steaming. First, it can fix the color of the ribbon that has just been dyed, and second, it can ensure the shrinkage rate and opening and closing degree of the ribbon, especially when producing silk fabrics, which can ensure the smoothness and softness of the silk products. The ribbon is transported up and down on the transport shaft 21 and the hanging rod 31 in an offset manner, and the disorder of multiple ribbons is also avoided.

[0033] During the actual production process, a water collection channel 33 is designed under the steam barrel 3, and a recovery box 4 is designed behind the steam barrel 3. The recovery box 4 collects excess steam and provides backup for the steam barrel 3. The drain pipe 32 directly discharges the water in the steam barrel 3, the recovery box 3 and the steam injection pipe into the water collection channel 33 to avoid moisture on the ground caused by pipe leakage.

[0034] During the actual production process, when the recovery tank 4 collects excess steam and water vapor, a large amount of steam condensate is generated. The temperature of the condensate is still very high, and directly discharging it would waste energy. Therefore, a steam injection pipe 41 is added to the existing recovery tank 4 process. The high-temperature condensate is compressed and atomized by the nozzle of the water fluid intake port 43. It is then mixed with the steam from the steam fluid intake port 42 in the mixing chamber 44 to form new steam. After further compression and atomization in the compression chamber 45, it is supplied to the steam barrel 3 through the diffusion chamber 46.

[0035] The implementation methods of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A double-layer energy-saving ribbon dyeing steam equipment, characterized by: The invention comprises a hot water tank (1), wherein the hot water tank (1) can provide hot water to the dyeing barrel (2), and the hot water tank (1) can also provide steam to the steam barrel (3). The steam of the hot water tank (1) is simultaneously provided to the steam barrel (3) and the recovery tank (4). The recovery tank (4) is provided with a steam injection pipe (41). The steam injection pipe (41) is provided with a steam fluid suction port (42) and a water fluid suction port (43). A nozzle is provided in front of the water fluid suction port (43). A mixing chamber (44) is provided at the intersection of the nozzles of the steam fluid suction port (42) and the water fluid suction port (43). A compression chamber (45) is provided in front of the mixing chamber (44). A diffusion chamber (46) is provided in front of the compression chamber (45). The diffusion chamber (46) is connected to the steam barrel (3) to supply steam to the steam barrel.

2. The double-layer energy-saving ribbon dyeing steam device according to claim 1, characterized in that: The dyeing barrel (2) is designed with two sets of upper and lower transport shafts (21), and the steam barrel (3) is designed with a webbing hanging rod (31) and a drain pipe (32).

3. The double-layer energy-saving ribbon dyeing steam device according to claim 1, characterized in that: A water collecting channel (33) is designed below the steam barrel (3), and the water collecting channel (33) connects the steam barrel (3) and the drain pipe (32) above the recovery box (4).

4. The double-layer energy-saving ribbon dyeing steam device according to claim 1, characterized in that: The hot water tank (1) is provided with a water pipe (11) and a steam pipe (12). The water pipe (11) is connected to the dyeing barrel (2) and the water collecting channel (33). The steam pipe (12) is connected to the steam barrel (3) and the recovery tank (4). The steam pipe (12) is provided with a steam nozzle (13).

5. The double-layer energy-saving ribbon dyeing steam device according to claim 2, characterized in that: The ribbons on the transport shaft (21) and the ribbon hanging rod (31) are distributed in a staggered manner, which can prevent the ribbons from being interlaced and knotted when multiple ribbons are transported at the same time.

6. The double-layer energy-saving ribbon dyeing steam device according to claim 1, characterized in that: The hot water tank (1) is connected to a controller (14), and the controller (14) can control the water level and temperature of the hot water tank (1) and the pressure of the recovery tank (4).

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