Ultrasonic cleaning furnace for cleaning polyester fibers

Abstract

The utility model provides an ultrasonic cleaning furnace for cleaning polyester fibers, which belongs to the technical field of ultrasonic cleaning and comprises a bottom plate, and an ultrasonic cleaning mechanism for cleaning polyester fibers and a water controlling and draining mechanism are arranged on the bottom plate. The ultrasonic cleaning mechanism comprises a fixing frame, a cleaning pool is erected on the fixing frame, a plurality of transducers are connected to the bottom of the cleaning pool, and an ultrasonic generator is fixedly arranged on one side of the cleaning pool; according to the ultrasonic cleaning device, cleaning liquid can generate a large number of tiny bubbles under the influence of ultrasonic waves, then dirt is destroyed and dispersed in the cleaning liquid, the driving motor drives the screw to rotate, then the sliding block is controlled to ascend and descend, ascending and descending of the draining tank in the cleaning pool can be accurately controlled, and cleaning efficiency is improved. Therefore, rapid and effective water draining is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic cleaning furnace for cleaning polyester fibers. Background Art

[0002] Polyester, also known as polyester, is a synthetic fiber made from the chemical polycondensation of organic dibasic acids and diols. Polyester fiber offers many advantages, including high modulus, high strength, good shape retention, and heat resistance, making it widely used in textiles and apparel manufacturing.

[0003] When making clothes, polyester fibers need to be cleaned first. Existing washing technologies mostly use mechanical stirring or chemical cleaning. However, stirring cannot effectively remove the tiny dust and debris inside the polyester fibers, resulting in uneven cleaning of the polyester fibers. This causes color differences and spots on the surface of subsequent clothing, affecting its aesthetics. In addition, local overwashing or insufficient cleaning of certain areas may lead to increased material wear, thereby shortening the service life of the product. Utility Model Content

[0004] In view of this, the utility model provides an ultrasonic cleaning furnace for cleaning polyester fibers, which utilizes the influence of ultrasonic waves to generate a large number of tiny bubbles in the cleaning liquid, thereby destroying the dirt and dispersing it in the cleaning liquid. The screw is driven by a driving motor to rotate, thereby controlling the sliding block to perform lifting operations, and can accurately control the lifting and lowering of the drain trough in the cleaning tank, thereby achieving fast and effective water drainage.

[0005] In order to solve the above technical problems, the utility model provides an ultrasonic cleaning furnace for cleaning polyester fibers, comprising a bottom plate, on which an ultrasonic cleaning mechanism and a water control and draining mechanism for cleaning polyester fibers are provided;

[0006] The ultrasonic cleaning mechanism includes a fixed frame, a cleaning pool is mounted on the fixed frame, a plurality of transducers are connected to the bottom of the cleaning pool, and an ultrasonic generator is fixed on one side of the cleaning pool; the water control and drainage mechanism includes a guide frame symmetrically arranged on the bottom plate, guide rods are symmetrically arranged in the guide frame, sliding blocks are slidably provided on the guide rods, threaded through holes are opened on the sliding blocks, a water tank bracket is connected between the sliding blocks, a drain tank is mounted on the water tank bracket, a driving unit for driving the sliding block to slide is connected to the top of the guide frame, an adapter line is connected to the output end of the ultrasonic generator, and the adapter line is connected to the connection end of the transducer.

[0007] The ultrasonic generator sends a signal to the transducer, causing it to generate high-frequency vibrations. Under the influence of ultrasonic waves, a large number of tiny bubbles are generated in the cleaning fluid. When the sound pressure reaches a certain value, the bubbles grow rapidly and then close, generating shock waves and high temperature and high pressure when closing, thereby destroying the dirt and dispersing it in the cleaning fluid.

[0008] The guide frame is symmetrically arranged on the top surface of the base plate and located on both sides of the fixed frame. The top end of the guide rod is connected to the inner top surface of the guide frame, and the bottom end of the guide rod is connected to the top surface of the base plate. The sliding block is restricted in the guide frame by the guide rod. The two ends of the sink bracket are respectively connected to the side base surfaces of the sliding block. The driving unit is mounted on the top surface of the guide frame. The driving unit includes a driving motor. The output shaft end of the driving motor is connected to a screw, which is threadedly connected to the threaded through hole on the sliding block. The drain trough is mounted in the sink bracket, and the sliding block is driven to rise and fall in the cleaning tank by the driving unit.

[0009] The drain trough is raised and lowered by the guide frame and the drive unit so that the drain trough falls into the cleaning tank. The polyester fibers are cleaned by the cleaning liquid surging in the cleaning tank, so that the debris in the polyester fibers are separated from the polyester fibers, so that the polyester fibers are kept clean. The screw is driven by the drive motor to rotate, and then the sliding block is controlled to perform the lifting operation. The lifting and lowering of the drain trough in the cleaning tank can be accurately controlled, thereby achieving fast and effective water drainage.

[0010] One end of the cleaning pool is connected with a drainage hole, through which the used cleaning liquid can be discharged in time to reduce the waste of water resources.

[0011] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:

[0012] 1. By using the cavitation effect formed by ultrasonic technology in the liquid, the impurities inside the polyester fiber are cleaned to ensure that the impurities inside the polyester fiber can be fully cleaned and the neatness of the polyester fiber in subsequent production is ensured.

[0013] 2. The high-frequency vibration generated by the ultrasonic generator can penetrate deep into the fiber for thorough cleaning, remove dirt and impurities, and improve the cleaning effect.

[0014] 3. The drive unit is connected to the sliding block through a screw thread, which can accurately control the lifting and lowering of the drain trough in the cleaning tank, thereby achieving fast and effective water drainage, thereby reducing the need for manual operation, improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the ultrasonic cleaning furnace for cleaning polyester fibers of the utility model;

[0016] Figure 2 It is a front view of the utility model;

[0017] Figure 3 It is a side view of the utility model;

[0018] Figure 4It is a schematic diagram of the internal structure of the utility model.

[0019] Explanation of the accompanying reference numerals: 1. Base plate; 11. Ultrasonic cleaning mechanism; 111. Fixing frame; 112. Cleaning tank; 113. Transducer; 114. Ultrasonic generator; 115. Adapter cable; 116. Drain hole; 12. Water control and draining mechanism; 121. Guide frame; 122. Guide rod; 123. Sliding block; 124. Sink bracket; 125. Threaded through hole; 126. Drain trough; 127. Drive unit; 1271. Drive motor; 1272. Screw. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-4 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.

[0021] like Figure 1-4 As shown: This embodiment provides an ultrasonic cleaning furnace for cleaning polyester fibers, comprising a base plate 1, on which an ultrasonic cleaning mechanism 11 and a water control and draining mechanism 12 for cleaning polyester fibers are provided;

[0022] The ultrasonic cleaning mechanism 11 includes a fixed frame 111, on which a cleaning pool 112 is mounted, and a plurality of transducers 113 are connected to the bottom of the cleaning pool 112, and an ultrasonic generator 114 is fixed to one side of the cleaning pool 112; the water control and drainage mechanism 12 includes a guide frame 121 symmetrically arranged on the bottom plate 1, and a guide rod 122 is symmetrically arranged in the guide frame 121, and a sliding block 123 is slidably provided on the guide rod 122, and a threaded through hole 125 is opened on the sliding block 123, and a water tank bracket 124 is connected between the sliding blocks 123, and a drain tank 126 is mounted on the water tank bracket 124. A driving unit 127 for driving the sliding block 123 to slide is connected to the top of the guide frame 121, and the output end of the ultrasonic generator 114 is connected to a switching line 115, and the switching line 115 is connected to the connecting end of the transducer 113.

[0023] The ultrasonic generator 114 sends a signal to the transducer 113, causing it to generate high-frequency vibrations. Under the influence of ultrasonic waves, a large number of tiny bubbles are generated in the cleaning liquid. When the sound pressure reaches a certain value, the bubbles grow rapidly and then close, generating shock waves and high temperature and high pressure when closing, thereby destroying the dirt and dispersing it in the cleaning liquid.

[0024] The guide frame 121 is symmetrically arranged on the top surface of the base plate 1 and is located on both sides of the fixed frame 111. The top end of the guide rod 122 is connected to the inner top surface of the guide frame 121, and the bottom end of the guide rod 122 is connected to the top surface of the base plate 1. The sliding block 123 is restricted in the guide frame 121 by the guide rod 122. The two ends of the sink bracket 124 are respectively connected to the side base surfaces of the sliding block 123. The driving unit 127 is mounted on the top surface of the guide frame 121. The driving unit 127 includes a driving motor 1271. The output shaft end of the driving motor 1271 is connected with a screw 1272. The screw 1272 is threadedly connected to the threaded through hole 125 on the sliding block 123. The drain trough 126 is mounted in the sink bracket 124, and the sliding block 123 is driven to rise and fall in the cleaning tank 112 by the driving unit 127.

[0025] The drain trough 126 is raised and lowered by the guide frame 121 and the drive unit 127 so that the drain trough 126 falls into the cleaning tank 112. The polyester fibers are cleaned by the cleaning liquid surging in the cleaning tank 112, so that the debris in the polyester fibers are separated from the polyester fibers, keeping them clean. The screw 1272 is driven to rotate by the drive motor 1271, thereby controlling the sliding block 123 to perform the lifting operation. The lifting and lowering of the drain trough 126 in the cleaning tank 112 can be accurately controlled, thereby achieving fast and effective water drainage.

[0026] One end of the cleaning pool 112 is connected to a drainage hole 116 , through which the used cleaning liquid can be discharged in time, thereby reducing the waste of water resources.

[0027] The method of using the present invention is as follows: select a suitable detergent according to the type of polyester fiber to be cleaned, mix it with water in the recommended ratio and add it to the cleaning tank 112, then put the polyester fiber to be cleaned into the drain tank 126, but it cannot exceed the maximum capacity limit of the cleaning tank 112, turn on the ultrasonic generator 114, and transmit the generated ultrasonic wave to the transducer 113 through the adapter line 115, and transmit the ultrasonic wave to the cleaning tank 112 through the transducer 113, so that the cleaning liquid produces a cavitation effect, and the dust and debris inside the polyester fiber are removed. Adjust the appropriate cleaning time according to the degree of contamination of the polyester fiber. After the cleaning is completed, turn off the ultrasonic generator 114, start the drive motor 1271, and use the threaded connection between the screw 1272 and the sliding block 123 to move the sliding block 123 up and down along the guide rod 122, thereby driving the entire drain trough 126 to rise from the cleaning tank 112. When the drain trough 126 is lifted to the highest position, the polyester fiber can naturally drip excess water. Finally, the preliminarily dehydrated polyester fiber is taken out of the drain trough 126 and further dried in a well-ventilated place.

[0028] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An ultrasonic cleaning furnace for cleaning polyester fibers, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with an ultrasonic cleaning mechanism (11) for cleaning polyester fibers and a water control and drainage mechanism (12); The ultrasonic cleaning mechanism (11) comprises a fixed frame (111), a cleaning pool (112) is mounted on the fixed frame (111), a plurality of transducers (113) are connected to the bottom of the cleaning pool (112), and an ultrasonic generator (114) is fixed on one side of the cleaning pool (112); the water control and drainage mechanism (12) comprises a guide frame (121) symmetrically arranged on the bottom plate (1), guide rods (122) are symmetrically arranged in the guide frame (121), sliding blocks (123) are slidably mounted on the guide rods (122), threaded through holes (125) are provided on the sliding blocks (123), a water tank bracket (124) is connected between the sliding blocks (123), a drain trough (126) is mounted on the water tank bracket (124), and a driving unit (127) for driving the sliding blocks (123) to slide is connected to the top of the guide frame (121).

2. The ultrasonic cleaning furnace for cleaning polyester fibers according to claim 1, wherein: The output end of the ultrasonic generator (114) is connected to a switching line (115), and the switching line (115) is connected to the connection end of the transducer (113).

3. The ultrasonic cleaning furnace for cleaning polyester fibers according to claim 1, wherein: The guide frame (121) is symmetrically arranged on the top surface of the base plate (1) and located on both sides of the fixing frame (111); the top end of the guide rod (122) is connected to the inner top surface of the guide frame (121); and the bottom end of the guide rod (122) is connected to the top surface of the base plate (1).

4. The ultrasonic cleaning furnace for cleaning polyester fibers according to claim 1, wherein: The sliding block (123) is restricted in the guide frame (121) by the guide rod (122), and both ends of the water tank bracket (124) are respectively connected to the side base surfaces of the sliding block (123).

5. The ultrasonic cleaning furnace for cleaning polyester fibers according to claim 1, wherein: The driving unit (127) is mounted on the top surface of the guide frame (121), and the driving unit (127) includes a driving motor (1271). The output shaft end of the driving motor (1271) is connected to a screw rod (1272), and the screw rod (1272) is threadedly connected to the threaded through hole (125) on the sliding block (123).

6. The ultrasonic cleaning furnace for cleaning polyester fibers according to claim 2, wherein: The drain trough (126) is mounted in the trough bracket (124), and the sliding block (123) is driven by the driving unit (127) to move up and down in the cleaning tank (112).

7. The ultrasonic cleaning furnace for cleaning polyester fibers according to claim 1, wherein: One end of the cleaning pool (112) is connected to a drainage hole (116).

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