Trash rack trash cleaning mechanism easy to clean

By designing an easy-to-clean trash rack cleaning mechanism, the dirt is crushed by the engagement of the rake roller and the fixed teeth, and the dirt and sludge are transferred to the storage chamber through the conveying mechanism, which solves the problem of difficult sludge cleaning in the existing technology and improves the cleaning efficiency of the trash rack and the operating stability of the equipment.

CN223410141UActive Publication Date: 2025-10-03WUXI JUNDA ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202422309153.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-10-03
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing trash rack cleaning mechanism is difficult to clean sludge effectively, resulting in a reduction in flow area and an increase in head loss, affecting the normal operation of hydraulic structures.

Method used

An easy-to-clean trash rack cleaning mechanism is designed. The dirt is crushed by the meshing of the rake roller and the fixed teeth, and the dirt and sludge are transferred to the storage chamber for storage using a conveying mechanism. The mechanism includes the coordinated work of the installation shell, rake roller, brush roller, synchronous belt and synchronous wheel components.

Benefits of technology

It achieves efficient cleaning of large pieces of dirt and silt, restores the flow capacity of the trash rack, reduces head loss, and improves the operating efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a trash rack trash cleaning mechanism easy to clean, and relates to the technical field of trash cleaning, the trash rack trash cleaning mechanism comprises a mounting assembly, the top of the mounting assembly is fixedly connected with a conveying mechanism, the surface of the mounting assembly is fixedly connected with a trash cleaning mechanism, and one side of the trash cleaning mechanism is provided with a trash rack. Dirt is accumulated on one side of the lower end of the trash rack, and the mounting assembly comprises a mounting shell. According to the sewage disposal device, through the arrangement of the sewage disposal mechanism, in the sewage disposal process, after the mechanism is hoisted to an elevator through the hoisting lugs, large sewage and sludge can be shoveled to one end of the mounting shell by adjusting the position of the mounting shell, and then through meshing of the rake tooth roller and the fixed teeth, the large sludge is crushed, and meanwhile, the sewage disposal device is convenient to use. The dirt is scraped into the mounting shell, and then under the action of the conveying mechanism, sludge and large dirt chippings are transferred into the storage cavity to be stored, so that the device is more convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of trash cleaning, in particular to a trash rack cleaning mechanism which is easy to clean. Background Art

[0002] Trash racks are frame-type structures installed in front of water inlets to block debris such as aquatic plants and driftwood carried by the water flow. The main function of a trash rack is to prevent debris from entering hydraulic structures, such as pumping stations, water diversion channels, and water inlets of hydropower stations, in order to protect the normal operation of equipment such as turbines and pumps and reduce equipment wear and failure. Trash racks are generally composed of bars, frames, and support structures. The bars are usually welded or spliced ​​using materials such as flat steel and round steel, and the spacing between the bars is determined by the size of the dirt to be intercepted. The frame is used to fix the bars, and the support structure is used to install the trash rack at the water inlet. During the long-term operation of the trash rack, the accumulation of dirt will lead to a reduction in the flow area and an increase in head loss, affecting the normal operation of hydraulic structures. Therefore, it is necessary to perform cleaning operations regularly or according to the water level difference before and after the rack to restore its flow capacity.

[0003] For example, Chinese patent publication number CN217325283U discloses a trash rack cleaning mechanism, comprising: a material storage frame, which comprises a frame body, and one end of the left and right side plates of the frame body are respectively provided with a mounting plate; a cleaning roller, which is arranged on the mounting plate, and comprises a roller and multiple rows of cleaning claws arranged on the roller, and a transmission shaft is respectively provided at both ends of the roller, a sprocket is provided on the transmission shaft, a sprocket protective shell is provided outside the sprocket, and the sprocket is connected to a lifting device through a chain, and multiple rows of cleaning claws are evenly arranged in an array on the circumference of the cleaning roller. As the cleaning roller rotates, the cleaning claws can transfer the pollutants on the trash rack into the material storage frame, and the material storage frame is provided with multiple support rods staggered with the cleaning claws, and the length of the support rods is at a predetermined distance from the outer periphery of the cleaning roller, so that the pollutants stuck on the cleaning claws can be cleaned out of the cleaning claws, thereby improving the working efficiency of the cleaning claws. The middle of the cleaning roller is hollow, which can effectively reduce the overall weight of the mechanism and make the mechanism lighter. Multiple rows of through holes are provided on the circumference, so that when entering underwater operation, it will not be affected by buoyancy due to the hollowness.

[0004] Although the above example can remove the dirt intercepted by the trash rack by setting the cleaning claws, the dirt intercepted by the trash rack will accumulate a lot of sludge at the lower end of the trash rack after a long period of accumulation. The existing trash rack cleaning mechanism can only clean large impurities and is difficult to clean sludge, which is inconvenient to use. Utility Model Content

[0005] The utility model provides a trash rack cleaning mechanism that is easy to clean, so as to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] The top of the mounting assembly is fixedly connected to the conveying mechanism, the surface of the mounting assembly is fixedly connected to the cleaning mechanism, one side of the cleaning mechanism is provided with a trash rack, and dirt is accumulated on one side of the lower end of the trash rack, the mounting assembly includes a mounting shell, the cleaning mechanism includes a second motor, one end of the rotating shaft of the second motor is fixedly connected to the first synchronous wheel, the surface of the first synchronous wheel is overlapped with the second synchronous belt, the surface of the second synchronous belt is overlapped with the third synchronous wheel, one end of the third synchronous wheel is fixedly connected to the rake roller, and the two ends of the rake roller are rotatably connected to the adjusting member, the surface of the mounting shell is provided with an adjusting hole, the surface of the mounting shell is fixedly connected to the slide groove, the internal thread of the slide groove is connected to a threaded rod, the surface of the threaded rod is threadedly connected to an elastic member for adjusting the tightness of the second synchronous belt, and the elastic member rotates with the second synchronous belt.

[0008] A further improvement of the technical solution of the present utility model is that: a first synchronous belt is overlapped on the surface of the first synchronous wheel, a second synchronous wheel is overlapped on the surface of one end of the first synchronous belt, a brush roller is fixedly connected to one side of the second synchronous wheel, and both ends of the brush roller are rotatably connected to the inner wall of the mounting shell.

[0009] A further improvement of the technical solution of the present utility model is that: a lifting ear is fixedly connected to the top of the installation shell, and a protective shell is fixedly connected to the surface of the installation shell.

[0010] A further improvement of the technical solution of the present utility model is that: the surface of the protective shell is fixedly connected to the surface of the second motor, the inner wall of the mounting shell is fixedly connected with fixed teeth that engage with the surface of the rake roller, and the inner wall of the mounting shell is fixedly connected with a partition that separates the storage cavity.

[0011] A further improvement of the technical solution of the present utility model is that the conveying mechanism includes a mounting frame, the bottom of the mounting frame is fixedly connected to the top of the mounting shell, the top of the mounting frame is fixedly connected to a first motor, and the surface of the first motor shaft is fixedly connected to a spiral blade.

[0012] A further improvement of the technical solution of the present invention is that a delivery pipe is provided on the surface of the spiral blade, and the surface of the delivery pipe is fixedly connected to the top of the partition.

[0013] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0014] The utility model provides a trash rack cleaning mechanism that is easy to clean. Through the arrangement of the trash cleaning mechanism, during the cleaning process, after the mechanism is hoisted onto the elevator through the hoisting ears, large pieces of dirt and silt can be shoveled to one end of the installation shell by adjusting the position of the installation shell. Subsequently, the large pieces of sludge are crushed and the dirt is moved into the installation shell through the engagement of the rake tooth roller and the fixed teeth. Subsequently, under the action of the conveying mechanism, the silt and large pieces of dirt debris are transferred to the storage chamber for storage, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a side structural diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;

[0018] Figure 4 This is a schematic cross-sectional view of the utility model;

[0019] Figure 5 For the utility model Figure 3 A is an enlarged structural diagram.

[0020] In the figure: 1. Installation assembly; 11. Installation shell; 12. Lifting ear; 13. Protective shell; 14. Fixed tooth; 15. Partition; 2. Conveying mechanism; 21. Mounting frame; 22. First motor; 23. Conveying pipe; 24. Spiral blade; 3. Cleaning mechanism; 31. Second motor; 32. First synchronous wheel; 33. First synchronous belt; 34. Second synchronous wheel; 35. Brush roller; 36. Second synchronous belt; 37. Third synchronous wheel; 38. Rake roller; 39. Adjustment member; 310. Adjustment hole; 311. Slide; 312. Threaded rod; 313. Elastic member; 4. Trash rack; 5. Dirt. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below with reference to the embodiments:

[0022] Example 1

[0023] like Figure 1-5As shown, the utility model provides a trash rack cleaning mechanism that is easy to clean, including a mounting assembly 1, a conveying mechanism 2 is fixedly connected to the top of the mounting assembly 1, a cleaning mechanism 3 is fixedly connected to the surface of the mounting assembly 1, a trash rack 4 is provided on one side of the cleaning mechanism 3, and dirt 5 is accumulated on one side of the lower end of the trash rack 4. The mounting assembly 1 includes a mounting shell 11, and the cleaning mechanism 3 includes a second motor 31, one end of the rotating shaft of the second motor 31 is fixedly connected to a first synchronous wheel 32, a second synchronous belt 36 is overlapped on the surface of the first synchronous wheel 32, a third synchronous belt 36 is overlapped on the surface of the second synchronous belt 36, and a third synchronous wheel 37 is overlapped on the surface of the third synchronous wheel 37. One end is fixedly connected to a rake roller 38, and both ends of the rake roller 38 are rotatably connected to an adjusting piece 39. An adjusting hole 310 is opened on the surface of the mounting shell 11, and a slide groove 311 is fixedly connected to the surface of the mounting shell 11. The internal thread of the slide groove 311 is connected to a threaded rod 312, and the surface of the threaded rod 312 is threadedly connected to an elastic piece 313 for adjusting the tightness of the second synchronous belt 36. The elastic piece 313 rotates with the second synchronous belt 36. The surface of the first synchronous wheel 32 is overlapped with the first synchronous belt 33, and the surface of one end of the first synchronous belt 33 is overlapped with the second synchronous wheel 34. A brush roller 35 is fixedly connected to one side of the second synchronous wheel 34.

[0024] In this embodiment, the mechanism is hoisted onto a lift via the hoisting lugs 12. By adjusting the position of the mechanism, one end of the mounting housing 11 is moved to the side of the waste 5. Subsequently, under the action of the second motor 31, the first synchronous wheel 32 drives the first synchronous belt 33 to rotate the second synchronous wheel 34, thereby causing the brush roller 35 to brush the upper end of the trash rack 4. At the same time, the first synchronous wheel 32 drives the third synchronous wheel 37 to rotate via the second synchronous belt 36, causing the rake roller 38 to rotate. By engaging with the fixed teeth 14, the rake roller 38 breaks up large pieces of waste and simultaneously moves the silt next to the mounting housing 11 into the mounting housing 11.

[0025] Example 2

[0026] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, both ends of the brushing roller 35 are rotatably connected to the inner wall of the mounting shell 11, the top of the mounting shell 11 is fixedly connected with a lifting ear 12, the surface of the mounting shell 11 is fixedly connected with a protective shell 13, the surface of the protective shell 13 is fixedly connected to the surface of the second motor 31, the inner wall of the mounting shell 11 is fixedly connected with fixed teeth 14 meshing with the surface of the rake roller 38, and the inner wall of the mounting shell 11 is fixedly connected with a partition 15 that separates the storage cavity.

[0027] In this embodiment, the spiral blade 24 is rotated under the action of the first motor 22, and the large pieces of dirt 5 and sludge that have been crushed in the installation shell 11 are transported along the conveying pipe 23 to the storage chamber separated by the partition 15 in the installation shell 11 for storage, so that the sludge can be cleaned and it is more convenient to use.

[0028] Example 3

[0029] like Figure 1-5 As shown, based on Example 1, the utility model provides a technical solution: preferably, the conveying mechanism 2 includes a mounting frame 21, the bottom of the mounting frame 21 is fixedly connected to the top of the mounting shell 11, the top of the mounting frame 21 is fixedly connected to a first motor 22, the surface of the rotating shaft of the first motor 22 is fixedly connected to a spiral blade 24, the surface of the spiral blade 24 is provided with a conveying pipe 23, and the surface of the conveying pipe 23 is fixedly connected to the top of the partition 15.

[0030] In this embodiment, by providing a plurality of adjustment holes 310 and elastic members 313, the adjustment member 39 can be installed into different adjustment holes 310, and the threaded rod 312 can be rotated to slide the elastic member 313 along the slide groove 311. In this way, the position of the rake roller 38 can be adjusted while adjusting the tightness of the second synchronous belt 36, making it easier to use. In addition, the provision of the exposed brush roller 35, the rake roller 38 and the open storage cavity makes the mechanism easier to clean and easier to use.

[0031] The working principle of the easy-to-clean trash rack cleaning mechanism is described in detail below.

[0032] like Figure 1-5As shown, when cleaning, the mechanism is hoisted onto the elevator through the hoisting ear 12, and by adjusting the position of the mechanism, one end of the mounting shell 11 is moved to the side of the dirt 5. Then, under the action of the second motor 31, the first synchronous wheel 32 drives the first synchronous belt 33 to rotate the second synchronous wheel 34, and then the brush roller 35 brushes the upper end of the trash rack 4. At the same time, the first synchronous wheel 32 drives the third synchronous wheel 37 to rotate through the second synchronous belt 36, so that the rake roller 38 rotates, and while engaging with the fixed teeth 14 to crush large pieces of dirt, the silt next to the mounting shell 11 is moved into the mounting shell 11. Then, under the action of the first motor 22, the spiral blade 24 rotates to remove the mounting rack 4. The crushed large pieces of dirt 5 and sludge in the shell 11 are transported along the conveying pipe 23 to the storage cavity separated by the partition 15 in the installation shell 11 for storage, so that the sludge can be cleaned, which is more convenient to use. At the same time, the setting of multiple adjustment holes 310 and elastic members 313 can be achieved by installing the adjustment members 39 into different adjustment holes 310, rotating the threaded rod 312, and making the elastic member 313 slide along the slide groove 311. At the same time, the position of the rake roller 38 is adjusted, and the tightness of the second synchronous belt 36 is adjusted, making it more convenient to use. The setting of the exposed brush roller 35 and the rake roller 38 and the open storage cavity makes the mechanism easier to clean and easier to use.

[0033] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A trash rack cleaning mechanism that is easy to clean, comprising a mounting assembly (1), characterized in that: The top of the mounting assembly (1) is fixedly connected to a conveying mechanism (2), the surface of the mounting assembly (1) is fixedly connected to a dirt cleaning mechanism (3), a dirt rack (4) is provided on one side of the dirt cleaning mechanism (3), dirt (5) is accumulated on one side of the lower end of the dirt rack (4), the mounting assembly (1) comprises a mounting shell (11), the dirt cleaning mechanism (3) comprises a second motor (31), one end of the rotating shaft of the second motor (31) is fixedly connected to a first synchronous wheel (32), the surface of the first synchronous wheel (32) is overlapped with a second synchronous belt (36), the surface of the second synchronous belt (36) is overlapped with a second synchronous belt (36), and the surface of the second synchronous belt (36) is overlapped with a second synchronous belt (36). A third synchronous wheel (37) is connected, one end of the third synchronous wheel (37) is fixedly connected to a rake roller (38), both ends of the rake roller (38) are rotatably connected to an adjusting member (39), an adjusting hole (310) is opened on the surface of the mounting shell (11), a slide groove (311) is fixedly connected to the surface of the mounting shell (11), the inner thread of the slide groove (311) is connected to a threaded rod (312), the surface of the threaded rod (312) is threadedly connected to an elastic member (313) for adjusting the tightness of the second synchronous belt (36), and the elastic member (313) rotates with the second synchronous belt (36).

2. The easy-to-clean trash rack cleaning mechanism according to claim 1, characterized in that: The surface of the first synchronous wheel (32) is overlapped with a first synchronous belt (33), the surface of one end of the first synchronous belt (33) is overlapped with a second synchronous wheel (34), one side of the second synchronous wheel (34) is fixedly connected with a brush roller (35), and both ends of the brush roller (35) are rotatably connected to the inner wall of the mounting shell (11).

3. The easy-to-clean trash rack cleaning mechanism according to claim 1, characterized in that: The top of the installation shell (11) is fixedly connected with a lifting ear (12), and the surface of the installation shell (11) is fixedly connected with a protective shell (13).

4. The easy-to-clean trash rack cleaning mechanism according to claim 3, characterized in that: The surface of the protective shell (13) is fixedly connected to the surface of the second motor (31), the inner wall of the mounting shell (11) is fixedly connected with fixed teeth (14) that engage with the surface of the rake roller (38), and the inner wall of the mounting shell (11) is fixedly connected with a partition (15) that separates the storage cavity.

5. The easy-to-clean trash rack cleaning mechanism according to claim 1, characterized in that: The conveying mechanism (2) comprises a mounting frame (21), the bottom of the mounting frame (21) is fixedly connected to the top of the mounting shell (11), the top of the mounting frame (21) is fixedly connected to a first motor (22), and the surface of the rotating shaft of the first motor (22) is fixedly connected to a spiral blade (24).

6. The easy-to-clean trash rack cleaning mechanism according to claim 5, characterized in that: A delivery pipe (23) is provided on the surface of the spiral blade (24), and the surface of the delivery pipe (23) is fixedly connected to the top of the partition (15).

Citation Information

Patent Citations

  • Trash removal mechanism for trash rack

    CN217325283U