Demolition-free template dense rib sandwich floor system

By adopting a multi-rib sandwich floor structure without dismantling formwork and using recycled aggregate concrete sandwich filling boxes and fasteners to connect them, the problems of self-weight and poor thermal insulation performance of reinforced concrete floors are solved, and a low-cost and fast-construction floor design is achieved.

CN223410351UActive Publication Date: 2025-10-03HUNAN CHENGYOU GREEN BUILDING MATERIAL TECH CO LTD +1
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Patent Information

Application Number
CN202421992013.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-10-03
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing reinforced concrete floor has a large deadweight, poor sound insulation and thermal insulation performance, and the composite floor is expensive, complex to construct, and has a long construction period.

Method used

The dense-rib sandwich floor structure with non-dismantling formwork includes a non-dismantling base plate, filling materials, cast-in-place longitudinal and transverse ribs and panels, which are connected by fasteners. Recycled aggregate concrete sandwich filling boxes are used to improve the thermal insulation effect and reduce the self-weight, simplifying the construction process.

Benefits of technology

It reduces production costs and construction time, improves thermal insulation performance, simplifies construction processes, and shortens construction periods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-dismantling formwork dense rib sandwich floor system which comprises a non-dismantling bottom plate, a plurality of fillers distributed at equal intervals are arranged on the upper surface of the non-dismantling bottom plate, and cast-in-place longitudinal ribs and cast-in-place transverse ribs are arranged on the upper surface of the non-dismantling bottom plate and on the peripheries of the fillers. Cast-in-situ panels are arranged on the upper surfaces of the filler, the cast-in-situ longitudinal ribs and the cast-in-situ transverse ribs, and the disassembly-free bottom plate is connected with the filler through fasteners. The form-stripping-free floor system is designed, the form of a concrete structure and filler is adopted, the production cost is saved to a certain extent, meanwhile, due to the filler, the heat preservation effect is achieved, and in order to guarantee the stability of the process of pouring the longitudinal ribs and the transverse ribs and the panels and the stability of the transportation process, a plurality of self-tapping screws are adopted for fixing, so that the production efficiency is improved. Due to the fact that the non-dismantling formwork does not need to be dismantled, the next step of work can be directly carried out after construction is completed, and the overall construction period is greatly shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembled buildings, in particular to a multi-rib sandwich floor slab without disassembly of formwork. Background Art

[0002] The floor slab is a crucial component of a building structure, serving as the floor between floors. The most widely used structural type is reinforced concrete, which offers advantages such as high load-bearing capacity, fire resistance, and durability. However, its disadvantages include heavy weight and relatively poor sound and thermal insulation properties.

[0003] As prefabricated buildings, reinforced concrete composite floor slabs are mainly used. Although they have the advantages of simple production process, easy installation, fast construction, and safe and reliable structure, these composite floor slabs are mostly solid slabs, with heavy weight and small application span. At the same time, post-cast composite layer construction is also required. Therefore, the current cost of composite floor slabs is generally higher than that of cast-in-place slabs. Utility Model Content

[0004] In order to provide a floor slab with low cost, fast construction speed and good thermal insulation effect, the utility model proposes a multi-rib sandwich floor slab without dismantling formwork.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A multi-rib sandwich floor with a non-disassembly formwork comprises a non-disassembly base plate, a plurality of equally spaced fillers are arranged on the upper surface of the non-disassembly base plate, cast-in-place longitudinal ribs and cast-in-place transverse ribs are arranged on the upper surface of the non-disassembly base plate and the periphery of the fillers, a cast-in-place panel is arranged on the upper surface of the fillers, the cast-in-place longitudinal ribs and the cast-in-place transverse ribs, and the non-disassembly base plate and the fillers are connected by fasteners.

[0007] As a further improvement of the above technical solution:

[0008] Preferably, the non-disassembly base plate is a non-disassembly high-strength fiber cement board.

[0009] Preferably, the filler is a recycled aggregate concrete sandwich filling box.

[0010] Preferably, the fastener is a self-tapping screw.

[0011] Preferably, a plurality of fasteners are provided under each of the fillers.

[0012] Preferably, the four fasteners are arranged on the four corners of the filler.

[0013] Preferably, the filler includes solid filler, sandwich filler and hollow filler.

[0014] Compared with the existing technology, the beneficial effects of the utility model are:

[0015] The utility model designs a formwork-free floor slab, which adopts a concrete structure and filler, which saves production costs to a certain extent. At the same time, the presence of the filler has an insulation effect. In order to ensure the stability of the process of pouring longitudinal and transverse ribs and panels and the transportation process, a number of self-tapping screws are used for fixing to ensure its stability. At the same time, because it is a formwork-free cover, the installation process is relatively simple and quick, and there is no need for complicated installation and disassembly work like traditional formwork, thereby saving construction time. Since the formwork-free formwork does not need to be dismantled, the next step can be carried out directly after the construction is completed, which greatly shortens the overall construction period. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0018] Figure 3 This is a structural diagram of the sandwich type of the recycled aggregate concrete sandwich filling box of the present utility model;

[0019] Figure 4 This is a structural diagram of the hollow type of recycled aggregate concrete sandwich filling box of the present utility model.

[0020] In the figure: 1. Non-disassembly high-strength fiber cement board; 2. Recycled aggregate concrete sandwich filling box; 3. Self-tapping screws; 4. Cast-in-place longitudinal ribs; 5. Cast-in-place transverse ribs; 6. Cast-in-place panel. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] The technical solution is as follows:

[0025] like Figure 1 With attached Figure 2 As shown, this scheme is divided into three layers from the bottom right to the top, as follows:

[0026] The first layer is the bottommost non-disassembly high-strength fiber cement board 1, and of course other non-disassembly bottom boards can also be used.

[0027] The second layer is the filling layer, specifically a number of equally spaced recycled aggregate concrete sandwich filling boxes 2 arranged on the upper end of the non-dismantling high-strength fiber cement board 1. The use of the filling layer is beneficial to the thermal insulation effect. Secondly, the use of recycled aggregate concrete reduces the dead weight of the concrete and makes full use of the two renewable resources of recycled aggregate, realizing waste utilization, saving resources, reducing production costs and reducing pollution to the environment. Of course, if other types of filling materials are used, it is also acceptable. Cast-in-place transverse ribs 5 and cast-in-place longitudinal ribs 4 are cast around the recycled aggregate concrete sandwich filling box 2.

[0028] At the same time, in order to prevent movement during the pouring process and the transportation process, self-tapping screws 3 are used between the non-disassembly high-strength fiber cement board 1 and the recycled aggregate concrete sandwich filling box 2 for connection, fixation and limitation. Other similar fasteners can also be used. Self-tapping screws 3 are set on the four corners of each recycled aggregate concrete sandwich filling box 2.

[0029] The third layer is a panel, in which a layer of cast-in-place panel 6 is covered on the upper end of the cast-in-place transverse ribs 5, cast-in-place longitudinal ribs 4 and the recycled aggregate concrete sandwich filling box 2.

[0030] The processing and use process of this utility model:

[0031] 1. Install the processing bracket and lay a layer of non-removable high-strength fiber cement board 1 on the bracket.

[0032] 2. Place the corresponding number of recycled aggregate concrete sandwich filling boxes 2 on the non-dismantling high-strength fiber cement board 1 and fix them with self-tapping screws 3. For the recycled aggregate concrete sandwich filling boxes 2, attach Figure 1 It is a solid recycled aggregate concrete sandwich filling box 2, but it can also be as shown in the attached Figure 2The sandwiched recycled aggregate concrete filling box 2 and the attached Figure 3 The hollow recycled aggregate concrete sandwich filling box 2 is shown.

[0033] 3. Pour concrete to form cast-in-place transverse ribs 5, cast-in-place longitudinal ribs 4 and cast-in-place panels 6.

[0034] 4. Remove the adjacent formwork and bracket to get the floor slab.

[0035] 5. When using, just hoist it directly.

[0036] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A multi-rib sandwich floor with a non-dismantling formwork, characterized by: The invention comprises a disassembly-free base plate, a plurality of fillers distributed at equal intervals are arranged on the upper surface of the disassembly-free base plate, cast-in-situ longitudinal ribs (4) and cast-in-situ transverse ribs (5) are arranged on the upper surface of the disassembly-free base plate and the periphery of the fillers, a cast-in-situ panel (6) is arranged on the upper surface of the fillers, the cast-in-situ longitudinal ribs (4) and the cast-in-situ transverse ribs (5), and the disassembly-free base plate and the fillers are connected by fasteners.

2. The multi-rib sandwich floor with non-disassembly formwork according to claim 1 is characterized in that: The non-disassembly base plate is a non-disassembly high-strength fiber cement board (1).

3. The multi-rib sandwich floor with non-disassembly formwork according to claim 1 is characterized in that: The filling material is a recycled aggregate concrete sandwich filling box (2).

4. The multi-rib sandwich floor with non-disassembly formwork according to claim 1 is characterized in that: The fastener is a self-tapping screw (3).

5. The multi-rib sandwich floor with non-disassembly formwork according to claim 1 or 4, characterized in that: A plurality of fasteners are arranged under each of the fillers.

6. The multi-rib sandwich floor with non-disassembly formwork according to claim 5 is characterized in that: The four fasteners are arranged on the four corners of the filling material.

7. The multi-rib sandwich floor with non-disassembly formwork according to claim 1 or 3, characterized in that: The fillers include solid fillers, sandwich fillers and hollow fillers.