Dust removal valve easy to secondarily disassemble, assemble and overhaul

The limit and quick-release mechanism design solves the problem of inconvenient disassembly of existing dust removal valves, achieves rapid disassembly and assembly and stable connection, and improves the disassembly and assembly efficiency and stability of the dust removal valve.

CN223411608UActive Publication Date: 2025-10-03HEBEI ZONGHENG GRP FENGNAN STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422923043.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing dust removal valve connection method is prone to rust or damage to the pipeline, making disassembly and maintenance inconvenient and unable to be quickly disassembled and reassembled.

Method used

The valve is connected to the pipeline via a limit block and a ratchet to prevent the valve from reversing. The quick-release mechanism achieves stable connection and quick disassembly between the valve and the pipeline through the meshing of the threaded slider and the gear.

Benefits of technology

The rapid disassembly of the dust removal valve and the pipeline is realized, the work efficiency is improved, the stability of the valve is enhanced, and the valve core is prevented from reversing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223411608U_ABST
    Figure CN223411608U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of dust removal valves, particularly relates to a dust removal valve easy for secondary disassembly and maintenance, and provides the following scheme aiming at the problem of inconvenience in disassembly and maintenance in the prior art: the dust removal valve comprises a valve main body, a limiting mechanism is arranged at the top of the valve main body, and a control hole is formed in the top of the valve main body; a control hole is formed in the valve body, a valve shaft is rotatably mounted on the inner side of the control hole, a valve element is fixedly mounted at the bottom end of the valve shaft and rotatably mounted on the inner side of the valve body, quick release mechanisms are arranged on the two sides of the valve body, mounting bases are mounted on one sides of the two quick release mechanisms in a clamped mode, and pipelines are fixedly mounted on one sides of the two mounting bases. The dust removal valve and the pipeline can be conveniently and quickly disassembled, the working efficiency is greatly improved, the valve can be effectively prevented from reversing due to the arrangement of the limiting mechanism, and the stability of the dust removal valve is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of dust removal valves, in particular to a dust removal valve which is easy to disassemble and repair for a second time. Background Art

[0002] From a functional perspective, dust removal valves are primarily used to control the on / off flow of dust-laden air, regulate flow, and change flow direction. By opening and closing valves, airflow in different parts of the dust removal system can be precisely controlled, ensuring efficient dust removal. For example, when equipment maintenance or filter bag replacement is required, the corresponding dust removal valve can be closed to isolate that part of the system for safe operation.

[0003] Most existing dust removal valves are fixed to the pipes by bolts or welding. However, the bolted connection is prone to rust due to long-term fixed connection, making it difficult to disassemble quickly. The welded pipes need to be disassembled by a cutting machine, which can easily cause damage to the pipes. The existing connection methods are inconvenient when the valves need to be disassembled and repaired due to problems, and cannot be disassembled and repaired quickly. Utility Model Content

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A dust removal valve that is easy to disassemble and overhaul for secondary disassembly, comprises a valve body, a limiting mechanism is provided on the top of the valve body, a control hole is opened on the top of the valve body, a valve shaft is rotatably mounted on the inner side of the control hole, a turntable is fixedly sleeved on the valve shaft, a valve core is fixedly mounted on the bottom end of the valve shaft, and the valve core is rotatably mounted on the inner side of the valve body; quick-release mechanisms are provided on both sides of the valve body, a mounting base is clamped and mounted on one side of the two quick-release mechanisms, and a pipe is fixedly mounted on one side of the two mounting bases.

[0006] Specifically, the limiting mechanism includes a limiting metal block, a limiting shaft and a limiting block. The limiting metal block is fixedly installed on the top of the valve body, a limiting shaft is fixedly installed on one side of the valve body, and a limiting block is rotatably sleeved on the limiting shaft.

[0007] Specifically, a return spring is fixedly mounted on one side of the limiting block, and the other end of the return spring is connected to one side of the limiting metal block.

[0008] Specifically, a limit ratchet is fixedly installed on the bottom of the turntable, and the limit block is adapted to the limit ratchet to prevent the limit ratchet from reversing without human intervention.

[0009] Specifically, the quick-release mechanism includes a connecting base, a flat threaded disk and multiple threaded sliders. One side of the connecting base is connected to the valve body. A sealing rubber ring is provided on one side of the connecting base. An installation chamber is opened inside the connecting base. A flat threaded disk is rotatably installed on the inner wall of one side of the installation chamber. Multiple threaded sliders are slidably installed on the inner wall of one side of the installation chamber. Multiple threaded sliders are all adapted to the same flat threaded disk. A limiting slider is fixedly installed on one side of the multiple threaded sliders.

[0010] Specifically, the outer fixing sleeve of the planar threaded disk is provided with an external gear, and a mounting gear is rotatably installed on the inner wall of one side of the mounting chamber. The mounting gear is engaged with the external gear, and a mounting column is rotatably installed on one side of the connecting base. The mounting gear fixing sleeve is installed on the mounting column, and a cross groove is provided on one side of the mounting column. The rotation of the mounting column can drive the rotation of the mounting gear, thereby driving the external gear and the planar threaded disk to rotate.

[0011] Specifically, a plurality of connecting columns are fixedly installed on one side of the two mounting bases, and a plurality of connecting holes are opened on one side of the two connecting bases. The plurality of connecting columns are respectively adapted to the corresponding connecting holes. The setting of the plurality of connecting columns can ensure a more stable connection.

[0012] Specifically, a plurality of limiting holes are respectively formed on one side of the two mounting bases, and the plurality of limiting sliding blocks are respectively matched with the corresponding limiting holes.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model discloses a dust removal valve which is easy to be disassembled and repaired for the second time. Through the quick-release mechanism, the dust removal valve and the pipeline can be disassembled conveniently and quickly, which greatly improves the work efficiency. The limit mechanism can effectively prevent the valve from reversing, thereby increasing the stability of the dust removal valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a dust removal valve that is easy to disassemble and repair twice, proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure cross-section of a dust removal valve that is easy to disassemble and repair twice, proposed by the utility model;

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of a limit mechanism of a dust removal valve that is easy to disassemble and repair twice, proposed by the utility model;

[0018] Figure 4This is a schematic cross-sectional view of the three-dimensional structure of a quick-release mechanism of a dust removal valve that is easy to disassemble and repair for secondary maintenance, as proposed by the present invention;

[0019] Figure 5 The utility model provides a schematic diagram of the exploded three-dimensional structure of a quick-disassembly mechanism of a dust removal valve that is easy to disassemble and repair for secondary maintenance.

[0020] In the figure: 1. Valve body; 2. Limiting metal block; 3. Limiting shaft; 4. Limiting block; 5. Return spring; 6. Valve shaft; 7. Valve core; 8. Turntable; 9. Limiting ratchet; 10. Connecting base; 11. Connecting hole; 12. Flat threaded disk; 13. Threaded slider; 14. Limiting slider; 15. External gear; 16. Mounting gear; 17. Mounting column; 18. Pipeline; 19. Mounting base; 20. Limiting hole; 21. Connecting column. DETAILED DESCRIPTION

[0021] Reference Figure 1-5 A dust removal valve that is easy to disassemble and overhaul for the second time comprises a valve body 1, a limit mechanism is provided on the top of the valve body 1, a control hole is opened on the top of the valve body 1, a valve shaft 6 is rotatably installed on the inner side of the control hole, a turntable 8 is fixedly sleeved on the valve shaft 6, a valve core 7 is fixedly installed on the bottom end of the valve shaft 6, and the valve core 7 is rotatably installed on the inner side of the valve body 1; quick-release mechanisms are provided on both sides of the valve body 1, a mounting base 19 is clamped and installed on one side of the two quick-release mechanisms, and a pipe 18 is fixedly installed on one side of the two mounting bases 19.

[0022] In this embodiment, the limiting mechanism includes a limiting metal block 2, a limiting shaft 3 and a limiting clamping block 4. The limiting metal block 2 is fixedly installed on the top of the valve body 1, and the limiting shaft 3 is fixedly installed on one side of the valve body 1. The limiting clamping block 4 is rotatably sleeved on the limiting shaft 3.

[0023] In this embodiment, a return spring 5 is fixedly mounted on one side of the limiting block 4 , and the other end of the return spring 5 is connected to one side of the limiting metal block 2 .

[0024] In this embodiment, a turntable 8 is fixedly sleeved on the valve shaft 6, and a limit ratchet 9 is fixedly installed on the bottom of the turntable 8. The limit block 4 is adapted to the limit ratchet 9 to prevent the limit ratchet 9 from reversing without human intervention.

[0025] In this embodiment, the quick-release mechanism includes a connecting base 10, a flat threaded disk 12 and a plurality of threaded sliders 13. One side of the connecting base 10 is connected to the valve body 1. A sealing rubber ring is provided on one side of the connecting base 10. An installation chamber is opened inside the connecting base 10. A flat threaded disk 12 is rotatably installed on the inner wall of one side of the installation chamber. A plurality of threaded sliders 13 are slidably installed on the inner wall of one side of the installation chamber. The plurality of threaded sliders 13 are all adapted to the same flat threaded disk 12. A limiting slider 14 is fixedly installed on one side of the plurality of threaded sliders 13.

[0026] In this embodiment, the outer fixed sleeve of the planar threaded disk 12 is provided with an external gear 15, and a mounting gear 16 is rotatably installed on the inner wall of one side of the mounting chamber. The mounting gear 16 is engaged with the external gear 15, and a mounting column 17 is rotatably installed on one side of the connecting base 10. The mounting gear 16 is fixedly sleeved on the mounting column 17, and a cross groove is provided on one side of the mounting column 17. The rotation of the mounting column 17 can drive the rotation of the mounting gear 16, thereby driving the external gear 15 and the planar threaded disk 12 to rotate.

[0027] In this embodiment, a plurality of connecting columns 21 are fixedly installed on one side of the two mounting bases 19, and a plurality of connecting holes 11 are opened on one side of the two connecting bases 10. The plurality of connecting columns 21 are respectively adapted to the corresponding connecting holes 11. The setting of the plurality of connecting columns 21 can ensure a more stable connection.

[0028] In this embodiment, a plurality of limiting holes 20 are respectively formed on one side of the two mounting bases 19 , and the plurality of limiting sliders 14 are respectively adapted to the corresponding limiting holes 20 .

[0029] Working principle: When the dust removal valve needs to be disassembled, the staff will dial the limit card block 4, and the limit card block 4 will flip away from the limit ratchet 9. At this time, the limit ratchet 9 is not restricted, and then the turntable 8 is turned to drive the valve shaft 6 to rotate, and the valve core 7 is closed through the valve shaft 6. After closing the valve core 7, the staff will stop dialing the limit card block 4, and the limit card block 4 will be reset by the rebound force of the reset spring 5. Then the staff will use a cross screwdriver to rotate the installation column 17 through the cross groove on the installation column 17. The rotation of the installation column 17 drives the installation gear 16 to rotate, and the installation gear 16 is engaged with the external gear 15, so the installation gear The rotation of the wheel 16 drives the external gear 15 to rotate, the rotation of the external gear 15 drives the flat threaded disk 12 to rotate, the rotation of the flat threaded disk 12 drives the multiple threaded sliders 13 to move, the movement of the multiple threaded sliders 13 drives the corresponding limit sliders 14 to move, and a plurality of limit holes 20 are opened on the outside of the mounting base 19. The multiple limit sliders 14 are respectively adapted to the corresponding limit holes 20. The multiple limit sliders 14 slide away from each other and out of the corresponding limit holes 20. At this time, the staff can manually disassemble the valve body 1, which greatly improves the work efficiency and also avoids the occurrence of rust and the like.

[0030] The technical progress achieved by the present invention over the prior art is that the dust removal valve and the pipeline 18 can be disassembled conveniently and quickly, which greatly improves work efficiency. In addition, the provided limiting mechanism can effectively prevent the valve core 7 from reversing, thereby increasing the stability of the dust removal valve.

Claims

1. A dust removal valve that is easy to disassemble and repair for the second time, characterized in that: The invention comprises a valve body (1), a limiting mechanism is provided on the top of the valve body (1), a control hole is opened on the top of the valve body (1), a valve shaft (6) is rotatably mounted on the inner side of the control hole, a turntable (8) is fixedly sleeved on the valve shaft (6), a valve core (7) is fixedly mounted on the bottom end of the valve shaft (6), and the valve core (7) is rotatably mounted on the inner side of the valve body (1); Both sides of the valve body (1) are provided with quick-release mechanisms, one side of each of the two quick-release mechanisms is clamped with a mounting base (19), and one side of each of the two mounting bases (19) is fixed with a pipe (18).

2. A dust removal valve that is easy to disassemble and repair for secondary use according to claim 1, characterized in that: The limiting mechanism comprises a limiting metal block (2), a limiting shaft (3) and a limiting clamping block (4); the limiting metal block (2) is fixedly mounted on the top of the valve body (1); the limiting shaft (3) is fixedly mounted on one side of the valve body (1); and the limiting clamping block (4) is rotatably sleeved on the limiting shaft (3).

3. A dust removal valve that is easy to disassemble and repair for secondary use according to claim 2, characterized in that: A return spring (5) is fixedly mounted on one side of the limiting clamping block (4), and the other end of the return spring (5) is connected to one side of the limiting metal block (2).

4. A dust removal valve that is easy to disassemble and repair for secondary use according to claim 3, characterized in that: A limiting ratchet (9) is fixedly mounted on the bottom of the rotating disk (8), and the limiting block (4) is adapted to the limiting ratchet (9).

5. The dust removal valve that is easy to disassemble and repair for secondary use according to claim 1 is characterized in that: The quick-release mechanism comprises a connecting base (10), a flat threaded disk (12) and a plurality of threaded sliders (13); one side of the connecting base (10) is connected to the valve body (1); a sealing rubber ring is provided on one side of the connecting base (10); an installation chamber is provided inside the connecting base (10); a flat threaded disk (12) is rotatably installed on an inner wall of one side of the installation chamber; a plurality of threaded sliders (13) are slidably installed on an inner wall of one side of the installation chamber; the plurality of threaded sliders (13) are all adapted to the same flat threaded disk (12); and a limiting slider (14) is fixedly installed on one side of the plurality of threaded sliders (13).

6. The dust removal valve that is easy to disassemble and repair for secondary use according to claim 5 is characterized in that: An outer fixed sleeve of the plane threaded disk (12) is provided with an external gear (15); a mounting gear (16) is rotatably mounted on an inner wall of one side of the mounting chamber; the mounting gear (16) is meshed with the external gear (15); a mounting post (17) is rotatably mounted through one side of the connecting base (10); the mounting gear (16) is fixedly sleeved on the mounting post (17); and a cross groove is provided on one side of the mounting post (17).

7. The dust removal valve that is easy to disassemble and repair for secondary use according to claim 6 is characterized in that: A plurality of connection columns (21) are fixedly mounted on one side of the two mounting bases (19), and a plurality of connection holes (11) are opened on one side of the two connection bases (10), and the plurality of connection columns (21) are respectively adapted to the corresponding connection holes (11).

8. The dust removal valve that is easy to disassemble and repair for secondary use according to claim 7 is characterized in that: A plurality of limiting holes (20) are respectively provided on one side of the two mounting bases (19), and a plurality of limiting slide blocks (14) are respectively adapted to the corresponding limiting holes (20).