Steel structure steel beam hole detection device

By using a U-shaped support rod and a motor-driven telescopic cylinder in conjunction with a cross measuring caliper and a laser diameter gauge, the problems of steel beam hole measurement errors and the influence of residues were solved, achieving accurate hole spacing and inner diameter measurement.

CN223412653UActive Publication Date: 2025-10-03JIANGSU YINHAI STEEL STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202423068327.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-03
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The diameter and position measurement of the mounting holes at the ends of the steel beam webs are subject to measurement errors caused by uncertainty in human operation, and the residue in the holes affects the measurement results.

Method used

Using a U-shaped support rod, motor, telescopic cylinder and distance measuring components, cross measuring calipers and laser diameter gauges are used to accurately measure the hole spacing and inner diameter. The cleaning component is used to clean the residue to ensure accurate measurement.

Benefits of technology

It achieves precise measurement of the spacing and inner diameter of steel beam holes, eliminates the influence of human errors and residues in the holes on the measurement, and improves the accuracy and reliability of the measurement.

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Abstract

The utility model relates to the technical field of steel beam hole inspection, and discloses a steel structure steel beam hole inspection device which comprises a workbench and a U-shaped supporting rod fixedly installed at the upper end of the workbench, a motor is fixedly installed at the lower end of the U-shaped supporting rod, and a telescopic air cylinder is fixedly installed at the output end of the motor. A round block is extruded to enable the round block to extrude a first spring, so that the length of the telescopic end of a telescopic rod is adjusted, the distance between two holes is calculated and verified by observing scales on a cross measuring caliper, the distance between the two holes can be checked through the operation, and it is ensured that the distance between the two holes meets the requirement. At the moment, a telescopic air cylinder is started, under the cooperation of the telescopic air cylinder, a cross measuring caliper, a telescopic rod and a supporting sleeve, a semicircular rubber block enters the hole, the expanded semicircular rubber block wipes and cleans the side wall of the hole, residues in the hole forming process are cleaned, and the residues are prevented from affecting measurement of the hole.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel beam hole inspection, in particular to a steel structure steel beam hole inspection device. Background Art

[0002] Currently, steel structures involve numerous connection and mounting holes, with the majority occurring at the ends of steel beam webs. Because the size and relative positioning of these holes can impact the success of on-site assembly, workshop staff and quality inspectors rely on squares and tape measures to measure the hole diameters and spacing. However, manual measurement can lead to significant measurement errors due to operational uncertainty. Furthermore, residual material inevitably remains within newly machined holes, which can become trapped within the holes and significantly impact measurement results.

[0003] Therefore, we propose a steel structure steel beam hole inspection device to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a steel structure steel beam hole inspection device to solve the problem raised in the above background technology that due to the uncertainty of operation during manual measurement, there are large measurement errors, and some waste materials will inevitably remain in the newly processed holes. These residues are adsorbed in the aperture and will have a great influence on the measurement results.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: it comprises a workbench and a U-shaped support rod fixedly mounted on the upper end of the workbench, the lower end of the U-shaped support rod is fixedly mounted with a motor, the output end of the motor is fixedly mounted with a telescopic cylinder, the side wall of the U-shaped support rod is fixedly mounted with a mounting plate, the upper end of the mounting plate is placed with a steel beam, the steel beam is provided with a hole, and a display screen is fixedly mounted on the side wall of the U-shaped support rod, the telescopic end of the telescopic cylinder is provided with a distance measuring component for measuring the distance between the two holes, the distance measuring component comprises a cross measuring caliper fixedly mounted on the telescopic end of the telescopic cylinder, four telescopic rods are fixedly mounted on the side wall of the cross measuring caliper, the four telescopic rods are each provided with a circular limiting hole, the telescopic ends of the four telescopic rods are each provided with a number of mounting slots, circular blocks are slidably mounted in the several mounting slots, a spring is provided between the circular block and the mounting slot, and a cleaning component for cleaning residual residues in the hole is provided on the side wall of the telescopic rod.

[0006] Preferably, the cleaning assembly includes a support sleeve fixedly mounted on the telescopic end of the telescopic rod, a fixing groove is provided on the support sleeve, a support rod is slidably mounted on the fixing groove, two springs are provided between the support rod and the fixing groove, a cylinder is fixedly mounted on the inner wall of the support sleeve, two semicircular rubber blocks are fixedly mounted on the end of the cylinder, and a hole measuring assembly for measuring the aperture is provided in the support sleeve.

[0007] Preferably, the hole measuring assembly includes an operating column fixedly mounted on the inner wall of the supporting sleeve, the operating column is provided with two limiting grooves, laser diameter measuring instruments are slidably mounted on the two limiting grooves, and a spring three is provided between the laser diameter measuring instrument and the limiting grooves.

[0008] Preferably, the two limiting grooves are on the same horizontal plane, and the distance between the two limiting grooves is known.

[0009] Preferably, the size of the support rod is larger than the hole on the steel beam.

[0010] Preferably, the head of the laser caliper is arc-shaped.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. First, place the steel beam on the mounting plate. Squeeze the circular block to squeeze the spring 1, thereby adjusting the length of the telescopic end of the telescopic rod. Observe the scale on the cross measuring caliper to calculate and verify the spacing between the two holes. This operation can verify the spacing between the two holes to ensure that the spacing between the two holes meets the requirements. At this time, start the telescopic cylinder. With the cooperation of the telescopic cylinder, cross measuring caliper, telescopic rod and supporting sleeve, make the semicircular rubber block enter the hole. The expanded semicircular rubber block wipes and cleans the side wall of the hole, cleans the residue in the hole-forming process, and avoids the residue affecting the measurement of the hole.

[0013] 2. The telescopic cylinder moves upward to move the cleaning component out of the hole, and the motor is started. With the cooperation of the cross measuring caliper, telescopic cylinder, and support sleeve, the steel beam will squeeze the support rod, so that the support rod is squeezed into the fixed groove through spring 2. At this time, the operating column is separated from the support sleeve, and the laser diameter gauge contacts the inner diameter of the hole through spring 3. The data on the laser diameter gauge is transmitted to the display screen, thereby inspecting the inner diameter of the hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the distance measuring component of the present utility model;

[0016] Figure 3 This is a cross-sectional view of the cleaning component of the present invention;

[0017] Figure 4 This is a cross-sectional view of the hole measuring component of the present utility model.

[0018] In the figure: 1. Workbench; 11. U-shaped support rod; 12. Motor; 13. Telescopic cylinder; 14. Mounting plate; 15. Steel beam; 16. Hole; 2. Distance measuring assembly; 21. Cross measuring caliper; 22. Telescopic rod; 23. Spring 1; 24. Circular limit hole; 25. Mounting slot; 26. Circular block; 3. Cleaning assembly; 31. Support sleeve; 32. Fixing slot; 33. Support rod; 34. Spring 2; 35. Cylinder; 36. Semicircular rubber block; 4. Hole measuring assembly; 41. Operating column; 42. Limit slot; 43. Laser diameter gauge; 44. Spring 3; 5. Display screen. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example 1: Please refer to Figure 1-Figure 3 , including a workbench 1 and a U-shaped support rod 11 fixedly installed on the upper end of the workbench 1, a motor 12 fixedly installed on the lower end of the U-shaped support rod 11, a telescopic cylinder 13 fixedly installed on the output end of the motor 12, a mounting plate 14 fixedly installed on the side wall of the U-shaped support rod 11, a steel beam 15 placed on the upper end of the mounting plate 14, a hole 16 is opened on the steel beam 15, a display screen 5 is fixedly installed on the side wall of the U-shaped support rod 11, and a distance measuring component 2 for measuring the distance between the two holes 16 is provided at the telescopic end of the telescopic cylinder 13. The distance component 2 includes a cross measuring caliper 21 fixedly mounted on the telescopic end of the telescopic cylinder 13, and four telescopic rods 22 are fixedly mounted on the side wall of the cross measuring caliper 21. The four telescopic rods 22 are each provided with a circular limiting hole 24, and the telescopic ends of the four telescopic rods 22 are each provided with a plurality of mounting grooves 25. Circular blocks 26 are slidably mounted in the plurality of mounting grooves 25, and a spring 23 is provided between the circular block 26 and the mounting groove 25. A cleaning component 3 for cleaning the remaining residue in the hole 16 is provided on the side wall of the telescopic rod 22.

[0021] The cleaning assembly 3 includes a support sleeve 31 fixedly mounted on the telescopic end of the telescopic rod 22, a fixing groove 32 is provided on the support sleeve 31, a support rod 33 is slidably mounted on the fixing groove 32, two springs 34 are arranged between the support rod 33 and the fixing groove 32, a cylinder 35 is fixedly mounted on the inner wall of the support sleeve 31, and two semicircular rubber blocks 36 are fixedly mounted on the ends of the cylinder 35. The semicircular rubber blocks 36 have good adsorption and expansion properties. When the semicircular rubber blocks 36 leave the support sleeve 31, the semicircular rubber blocks 36 will expand to both sides. A hole measuring assembly 4 for measuring the aperture is provided in the support sleeve 31.

[0022] The size of the support rod 33 is larger than the hole 16 on the steel beam 15, so that the support rod 33 will fall on the steel beam 15, and the steel beam 15 will squeeze the support rod 33, causing the support rod 33 to shrink.

[0023] In this embodiment: first, the steel beam 15 is placed on the mounting plate 14, and the circular block 26 is squeezed to squeeze the spring 1 23, thereby adjusting the length of the telescopic end of the telescopic rod 22, and then the scale on the cross measuring caliper 21 is observed to calculate and verify the spacing between the two holes 16. After the spacing is verified, the lengths of the four telescopic rods 22 are all adjusted to the verified size. Through this operation, the spacing between the two holes 16 can be verified to ensure that the spacing between the two holes 16 meets the requirements. At this time, the telescopic cylinder 13 is started to make the telescopic cylinder 1 The telescopic end of 3 drives the cross measuring caliper 21 to move downward, thereby causing the telescopic rod 22 to drive the support sleeve 31 to move downward. When the support rod 33 contacts the steel beam 15 and then moves downward, the steel beam 15 will squeeze the support rod 33, so that the support rod 33 is squeezed into the fixing groove 32 by the spring 2 34. At this time, the semicircular rubber block 36 breaks away from the support sleeve 31 and enters the hole 16. The expanded semicircular rubber block 36 wipes and cleans the side wall of the hole 16, cleaning the residue in the drilling process to prevent the residue from affecting the measurement of the hole 16.

[0024] Example 2: This example is an improvement made on the basis of Example 1. For details, please refer to Figure 2 and Figure 4 The hole measuring assembly 4 includes an operating column 41 fixedly installed on the inner wall of the supporting sleeve 31. Two limiting grooves 42 are provided on the operating column 41. Laser diameter gauges 43 are slidably installed on the two limiting grooves 42. The model of the laser diameter gauge 43 is CDM25A. A spring 44 is arranged between the laser diameter gauge 43 and the limiting groove 42.

[0025] The two limiting grooves 42 are on the same horizontal plane, and the distance between the two limiting grooves 42 is known. The diameter of the hole 16 can be accurately transmitted to the display screen 5 through the laser caliper 43 .

[0026] The head of the laser caliper 43 is arc-shaped. After the detection is completed, due to the arc-shaped head, the laser caliper 43 can smoothly enter the limiting groove 42 through the spring three 44 when the operating column 41 moves upward.

[0027] In this embodiment: the telescopic cylinder 13 is displaced upward, causing the cleaning assembly 3 to leave the hole 16, and the motor 12 is started to rotate the cross measuring caliper 21 90 degrees. At this time, the hole measuring assembly 4 is located directly above the hole 16, causing the telescopic cylinder 13 to be displaced downward, driving the support sleeve 31 to move downward, and the steel beam 15 will squeeze the support rod 33, so that the support rod 33 is squeezed into the fixing groove 32 through the spring two 34. At this time, the operating column 41 is separated from the support sleeve 31, and the laser caliper 43 contacts the inner diameter of the hole 16 through the spring three 44, and the data on the laser caliper 43 is transmitted to the display screen 5, thereby inspecting the inner diameter of the hole 16.

[0028] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A steel structure steel beam hole inspection device, comprising a workbench (1) and a U-shaped support rod (11) fixedly mounted on the upper end of the workbench (1), a motor (12) fixedly mounted on the lower end of the U-shaped support rod (11), a telescopic cylinder (13) fixedly mounted on the output end of the motor (12), a mounting plate (14) fixedly mounted on the side wall of the U-shaped support rod (11), a steel beam (15) placed on the upper end of the mounting plate (14), a hole (16) opened on the steel beam (15), and a display screen (5) fixedly mounted on the side wall of the U-shaped support rod (11), characterized in that: The telescopic end of the telescopic cylinder (13) is provided with a distance measuring assembly (2) for measuring the distance between two holes (16). The distance measuring assembly (2) includes a cross measuring caliper (21) fixedly mounted on the telescopic end of the telescopic cylinder (13). Four telescopic rods (22) are fixedly mounted on the side wall of the cross measuring caliper (21). The four telescopic rods (22) are each provided with a circular limiting hole (24). The telescopic ends of the four telescopic rods (22) are each provided with a plurality of mounting grooves (25). Circular blocks (26) are slidably mounted in the plurality of mounting grooves (25). A spring (23) is provided between the circular block (26) and the mounting groove (25). A cleaning assembly (3) for cleaning residual residues in the hole (16) is provided on the side wall of the telescopic rod (22).

2. The hole inspection device for steel structure steel beams according to claim 1, characterized in that: The cleaning assembly (3) comprises a supporting sleeve (31) fixedly mounted on the telescopic end of the telescopic rod (22); a fixing groove (32) is provided on the supporting sleeve (31); a supporting rod (33) is slidably mounted on the fixing groove (32); two springs (34) are provided between the supporting rod (33) and the fixing groove (32); a cylinder (35) is fixedly mounted on the inner wall of the supporting sleeve (31); two semicircular rubber blocks (36) are fixedly mounted on the ends of the cylinder (35); and a hole measuring assembly (4) for measuring the aperture is provided in the supporting sleeve (31).

3. The hole detection device for steel structure steel beam according to claim 2, characterized in that: The hole measuring assembly (4) comprises an operating column (41) fixedly mounted on the inner wall of the supporting sleeve (31), two limiting grooves (42) are provided on the operating column (41), a laser diameter measuring instrument (43) is slidably mounted on each of the two limiting grooves (42), and a spring (44) is provided between the laser diameter measuring instrument (43) and the limiting groove (42).

4. The hole inspection device for steel structure steel beams according to claim 3, characterized in that: The two limiting grooves (42) are on the same horizontal plane, and the distance between the two limiting grooves (42) is known.

5. The hole inspection device for steel structure steel beams according to claim 2, characterized in that: The size of the supporting rod (33) is larger than the hole (16) on the steel beam (15).

6. The hole inspection device for steel structure steel beams according to claim 3, characterized in that: The head of the laser caliper (43) is arc-shaped.