Bromination reaction detection device with high sealing performance
By designing a diverter box and interception assembly in the bromination reactor and using different sampling tubes and pressure control components, the problems of large sampling errors and residual liquid influence in the existing device were solved, and high sealing and high-precision sampling detection were achieved.
Patent Information
- Application Number
- CN202422610347.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing bromination reactor sampling and detection device has a large error each time it takes a sample, and cannot effectively prevent the residual liquid in the sampling tube from affecting the accuracy of subsequent detection.
A highly sealed bromination reaction detection device was designed, which used a diverter box and a cut-off assembly. Sampling was performed using different sampling tubes at different time periods. The pressure control assembly was used to quickly change the pressure difference between the reactor and the extraction box to prevent residual liquid from affecting the detection accuracy.
It achieves high-precision sampling and testing in different time periods, prevents the influence of residual liquid in the sampling tube, improves detection accuracy, and speeds up sampling.
Smart Images

Figure CN223413037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bromination reaction detection, in particular to a highly sealed bromination reaction detection device. Background Art
[0002] In chemical production, it is often necessary to take samples from the reactor multiple times during the reaction process to detect the reaction progress or product quality indicators in the reactor. The traditional sampling and detection method generally involves opening the manhole or handhole of the reactor or the sampling valve at the bottom of the reactor to take samples.
[0003] According to Chinese patent CN202123168169.2, a sampling and detection device for a bromination reactor is disclosed. The application includes a reactor, a solenoid valve, and a detection device. The reactor is provided with a housing on the outer wall, and a motor is detachably provided on the inner bottom wall of the housing. The output end of the motor is provided with one end of a rotating rod, and the other end of the rotating rod is movably connected to the inner wall of the housing through a bearing. The outer wall of the rotating rod is provided with an inner ring of a bearing 2, and the outer ring of the bearing 2 is provided with a connecting rod. The bottom end of the connecting rod is rotatably connected to a connecting plate via a rotating shaft. The lower part of the connecting plate is provided with a support rod, and the bottom end of the support rod is provided with a bottom plate. The outer wall of the support rod is movably connected to a rubber pad, and the solenoid valve is detachably provided at the bottom of the housing. The device can effectively realize automatic sampling and detection operations of the liquid in the reactor, replacing manual operation with mechanical operation, saving time and labor, and having a higher safety factor, which is more in line with actual use needs. Existing sampling and detection devices must pass through the same sampling tube each time they take samples, which will lead to large errors in subsequent detection.
[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Summary of the Invention
[0005] In response to the problems in the related art, the present invention proposes a highly sealed bromination reaction detection device to overcome the above technical problems existing in the existing related art.
[0006] To this end, the specific technical solutions adopted in this utility model are as follows:
[0007] A highly sealed bromination reaction detection device comprises a reactor, a diverter box provided on one side of the reactor, a plurality of evenly distributed sampling tubes provided on the top of the diverter box, one side of the sampling tubes extending into the reactor, a plurality of evenly distributed control grooves provided in the diverter box, the sampling tubes communicating with the control grooves, a cut-off assembly provided in the control grooves, an extraction box provided at the bottom end of the diverter box, a plurality of evenly distributed delivery tubes (1) provided on the top end of the extraction box, each of which is respectively connected to the control grooves, the bottom end of each of the delivery tubes (1) extending into the extraction box, a pressure control assembly provided on one side of the extraction box, a detection device provided at the bottom end of the extraction box, and a plurality of evenly distributed delivery tubes (2) provided on the top end of the detection device communicating with the extraction box.
[0008] Preferably, the intercepting assembly includes a matching block provided in the control groove, a sliding rod provided on one side of the blocking block, one side of the sliding rod extending to the outside of the diverter box and connected to the runner, a connecting block is provided outside the diverter box and fixed on the outer wall of the sliding rod, a spring is provided on one side of the connecting block and located on the outer wall of the sliding rod, a symmetrically arranged limit block is provided on the outer wall of the runner, and a limit frame matching the limit block is provided on one side of the diverter box.
[0009] Preferably, a sliding hole 1 matching the sliding rod is provided on the diversion box, and the rotating wheel is connected to the sliding rod via a bearing.
[0010] Preferably, the connecting block is connected to the diverter box via the spring.
[0011] Preferably, the pressure control component includes a vacuum cylinder connected to the extraction box on both sides, a piston matching it is provided in the vacuum cylinder, a connecting rod is provided on one side of the piston, and one side of the connecting rod extends to the outside of the extraction box and is connected to the drive component.
[0012] Preferably, a second sliding hole matching the connecting rod is provided on one side of the vacuum cylinder.
[0013] Preferably, the driving assembly includes a driving box provided on one side of the extraction box, a dual-axis motor is provided in the driving box, a screw is provided on each driving end on both sides of the dual-axis motor, a movable sleeve is provided on the outer wall of the screw, and one side of the connecting rod extends into the driving box and is connected to the movable sleeve.
[0014] Preferably, a sliding hole three matching the connecting rod is opened on one side of the driving box.
[0015] Preferably, the inner wall of the movable sleeve is provided with a thread groove matching the screw rod, the outer wall of the movable sleeve is provided with a symmetrically arranged guide block, and the inner wall of the drive box is provided with a travel groove matching the guide block.
[0016] The beneficial effects of the utility model are as follows: by setting the interception component, different sampling tubes can be used for sampling and testing at different time periods, preventing residual liquid in the sampling tube from affecting the accuracy of subsequent sampling and testing; at the same time, the interception component is simple to operate and convenient to use through the cooperation of the spring and the block; by setting the pressure control component, the piston can be pulled to both sides at the same time, so the pressure difference between the reactor and the extraction box can be quickly changed, thereby accelerating the sampling speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of a highly sealed bromination reaction detection device according to an embodiment of the present utility model;
[0019] Figure 2 This is a structural schematic diagram of a diversion box in a highly sealed bromination reaction detection device according to an embodiment of the present utility model;
[0020] Figure 3 This is a right view of a diversion box in a highly sealed bromination reaction detection device according to an embodiment of the present utility model;
[0021] Figure 4 This is a top cross-sectional view of a diversion box in a highly sealed bromination reaction detection device according to an embodiment of the present utility model;
[0022] Figure 5 This is a side sectional view of a diversion box in a highly sealed bromination reaction detection device according to an embodiment of the present utility model;
[0023] Figure 6 This is a cross-sectional view of an extraction box in a highly sealed bromination reaction detection device according to an embodiment of the present utility model;
[0024] Figure 7 It is a cross-sectional view of a drive box in a highly sealed bromination reaction detection device according to an embodiment of the present utility model.
[0025] In the picture:
[0026] 1. Reactor; 2. Diverter box; 3. Sampling tube; 4. Control tank; 5. Extraction box; 6. Delivery tube 1; 7. Detection device; 8. Delivery tube 2; 9. Block; 10. Slide rod; 11. Rotary wheel; 12. Connecting block; 13. Spring; 14. Limit block; 15. Limit frame; 16. Vacuum cylinder; 17. Piston; 18. Connecting rod; 19. Drive box; 20. Dual-axis motor; 21. Screw; 22. Moving sleeve; 23. Guide block; 24. Travel groove. DETAILED DESCRIPTION
[0027] To further illustrate various embodiments, the present invention provides accompanying drawings, which form part of the disclosure. These drawings primarily illustrate the embodiments and, in conjunction with the relevant descriptions in the specification, explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of the present invention. The components in the drawings are not drawn to scale, and similar reference numerals are generally used to represent similar components. According to an embodiment of the present invention, a highly sealed bromination reaction detection device is provided. Example
[0028] like Figure 1-7 As shown, a highly sealed bromination reaction detection device according to an embodiment of the present utility model includes a reactor 1, a diverter box 2 is provided on one side of the reactor 1, a plurality of evenly distributed sampling tubes 3 are provided on the top of the diverter box 2, one side of the sampling tube 3 extends into the reactor 1, a plurality of evenly distributed control grooves 4 are opened in the diverter box 2, the sampling tube 3 is connected to the control groove 4, a cut-off component is provided in the control groove 4, an extraction box 5 is provided at the bottom end of the diverter box 2, a plurality of evenly distributed delivery tubes 6 are provided on the top of the extraction box 5 and are respectively connected to the control groove 4, the bottom end of the delivery tube 6 extends into the extraction box 5, a pressure control component is provided on one side of the extraction box 5, a detection device 7 is provided at the bottom end of the extraction box 5, and a plurality of evenly distributed delivery tubes 8 are provided on the top of the detection device 7 and are respectively connected to the extraction box 5. Example
[0029] like Figure 1-7As shown, it includes a reactor 1, a diverter box 2 is provided on one side of the reactor 1, a plurality of evenly distributed sampling tubes 3 are provided on the top of the diverter box 2, one side of the sampling tube 3 extends into the reactor 1, a plurality of evenly distributed control grooves 4 are opened in the diverter box 2, the sampling tube 3 is connected with the control groove 4, a cut-off component is provided in the control groove 4, an extraction box 5 is provided at the bottom end of the diverter box 2, a plurality of evenly distributed delivery tubes 6 are provided on the top of the extraction box 5 and are respectively connected with the control groove 4, the bottom end of the delivery tube 6 extends into the extraction box 5, a pressure control component is provided on one side of the extraction box 5, a detection device 7 is provided at the bottom end of the extraction box 5, and a plurality of evenly distributed delivery tubes 8 are provided on the top of the detection device 7 and are respectively connected with the extraction box 5. The interception assembly includes a matching block 9 in the control slot 4. A slide bar 10 is attached to one side of the block 9. The slide bar 10 extends outside the diverter box 2 and connects to a runner 11. A connecting block 12 is fixedly mounted on the outer wall of the slide bar 10 outside the diverter box 2. A spring 13 is mounted on one side of the connecting block 12 and on the outer wall of the slide bar 10. A symmetrically arranged limit block 14 is mounted on the outer wall of the runner 11. A limit bracket 15 is attached to one side of the diverter box 2 to match the limit block 14. A sliding hole 1 is provided in the diverter box 2 to match the slide bar 10. The runner 11 is connected to the slide bar 10 via a bearing. The connecting block 12 is connected to the diverter box 2 via a spring 13. When sampling and testing, a group of wheels 11 are rotated, and the wheels 11 drive the limit block 14 to disengage from the limit frame 15. At this time, the spring 13 starts to reset and drives the slide bar 10 to move to the outside of the diversion box 2. The slide bar 10 drives the block 9 to move in the control groove 4. At this time, the sampling tube 3 is connected with the delivery pipe 1 6, and the pressure control component is started to make the pressure in the extraction box 5 lower than the pressure in the reactor 1. Therefore, the liquid in the reactor 1 is transported to the delivery pipe 2 8 corresponding to the extraction box 5 through the sampling tube 3 and the delivery pipe 1 6, and enters the detection device 7 for detection in an emergency. When sampling is performed in the next time period, the previous group of opened sampling tubes 3 are first closed and the other sampling tube 3 is opened. The steps are as above. By setting the interception component, different sampling tubes can be used for sampling and testing in different time periods to prevent residual liquid in the sampling tube from affecting the accuracy of subsequent sampling and detection. At the same time, the interception component is simple to operate and convenient to use through the cooperation of the spring and the block. Example
[0030] like Figure 1-7As shown, it includes a reactor 1, a diverter box 2 is provided on one side of the reactor 1, and a plurality of evenly distributed sampling tubes 3 are provided on the top of the diverter box 2. One side of the sampling tubes 3 extends into the reactor 1. A plurality of evenly distributed control slots 4 are provided in the diverter box 2. The sampling tubes 3 are connected to the control slots 4. The control slots 4 are provided with a cut-off assembly. An extraction box 5 is provided at the bottom of the diverter box 2. A plurality of evenly distributed delivery tubes 6 are provided on the top of the extraction box 5 and are respectively connected to the control slots 4. The bottom ends of the delivery tubes 6 extend into the extraction box 5. A pressure control assembly is provided on one side of the extraction box 5. A detection device 7 is provided at the bottom of the extraction box 5. A plurality of evenly distributed delivery tubes 8 are provided on the top of the detection device 7 and are respectively connected to the extraction box 5. The pressure control assembly includes a vacuum pump 16 provided on each side of the extraction box 5 and connected thereto. The vacuum pump 16 is provided with a matching piston 17. A connecting rod 18 is provided on one side of the piston 17. One side of the connecting rod 18 extends outside the extraction box 5 and is connected to the drive assembly. A second sliding hole is provided on one side of the vacuum cylinder 16 to match the connecting rod 18. The drive assembly includes a drive box 19 provided on one side of the extraction box 5. The drive box 19 is provided with a dual-axis motor 20. A screw 21 is provided on each driving end of the dual-axis motor 20. A movable sleeve 22 is sleeved on the outer wall of the screw 21. One side of the connecting rod 18 extends into the drive box 19 and is connected to the movable sleeve 22. A third sliding hole is provided on one side of the drive box 19 to match the connecting rod 18. A threaded groove is provided on the inner wall of the movable sleeve 22 to match the screw 21. A symmetrical guide block 23 is provided on the outer wall of the movable sleeve 22. A travel groove 24 is provided on the inner wall of the drive box 19 to match the guide block 23. When controlling the pressure in the extraction box 5, first start the dual-axis motor 20 to drive the two sets of screw rods 21 to rotate. The screw rods 21 drive the movable sleeve 22 to move to the side away from the dual-axis motor 20. The movable sleeve 22 drives the piston 17 to move through the connecting rod 18. By setting up a pressure control component, the piston can be pulled to both sides at the same time, so the pressure difference between the reactor and the extraction box can be quickly changed, thereby speeding up the sampling speed.
[0031] In actual application, when sampling and testing is carried out, a group of wheels 11 are rotated, and the wheels 11 drive the limit block 14 to disengage from the limit frame 15. At this time, the spring 13 starts to reset and drives the slide bar 10 to move to the outside of the diversion box 2. The slide bar 10 drives the block 9 to move in the control groove 4. At this time, the sampling tube 3 is connected with the delivery pipe 1 6, and the pressure control component is started to make the pressure in the extraction box 5 lower than the pressure in the reactor 1. Therefore, the liquid in the reactor 1 is transported to the corresponding delivery pipe 2 8 on the extraction box 5 through the sampling tube 3 and the delivery pipe 1 6, and enters the detection device 7 for detection in an emergency. When sampling is carried out in the next time period, the previously opened sampling tube 3 is first closed, and the opened sampling tube 3 is opened. For another sampling tube 3, the steps are as above. By setting up a cut-off component, different sampling tubes can be used for sampling and testing at different time periods to prevent residual liquid in the sampling tube from affecting the accuracy of subsequent sampling and testing. At the same time, the cut-off component is simple to operate and easy to use through the cooperation of the spring and the block; when controlling the pressure in the extraction box 5, first start the dual-axis motor 20 to drive the two sets of screw rods 21 to rotate, and the screw rods 21 drive the movable sleeve 22 to move to the side away from the dual-axis motor 20. The movable sleeve 22 drives the piston 17 to move through the connecting rod 18. By setting up a pressure control component, the piston can be pulled to both sides at the same time, so the pressure difference between the reactor and the extraction box can be quickly changed, thereby speeding up the sampling speed.
[0032] To sum up, with the help of the above-mentioned technical solution of the present invention, by setting up the interception component, different sampling tubes can be used for sampling and testing at different time periods to prevent the residual liquid in the sampling tube from affecting the accuracy of subsequent sampling and testing. At the same time, the interception component is simple to operate and easy to use through the cooperation of the spring and the block. By setting up the pressure control component, the piston can be pulled to both sides at the same time, so the pressure difference between the reactor and the extraction box can be quickly changed, thereby speeding up the sampling speed.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A highly sealed bromination reaction detection device, characterized in that: The invention comprises a reactor (1), wherein a diversion box (2) is provided on one side of the reactor (1), a plurality of sampling tubes (3) are evenly distributed on the top of the diversion box (2), one side of the sampling tubes (3) extends into the reactor (1), a control groove (4) evenly distributed is opened in the diversion box (2), the sampling tubes (3) are connected to the control groove (4), a cut-off assembly is provided in the control groove (4), an extraction box (5) is provided at the bottom end of the diversion box (2), a plurality of delivery tubes (6) evenly distributed and respectively connected to the control groove (4) are provided at the top end of the extraction box (5), the bottom end of the delivery tube (6) extends into the extraction box (5), a pressure control assembly is provided on one side of the extraction box (5), a detection device (7) is provided at the bottom end of the extraction box (5), and a plurality of delivery tubes (8) evenly distributed and respectively connected to the extraction box (5) are provided at the top end of the detection device (7).
2. A highly sealed bromination reaction detection device according to claim 1, characterized in that: The intercepting assembly includes a block (9) provided in the control groove (4) and matched therewith, a slide bar (10) is provided on one side of the block (9), and one side of the slide bar (10) extends to the outside of the diverter box (2) and is connected to the runner (11), a connecting block (12) is provided outside the diverter box (2) and is fixedly sleeved on the outer wall of the slide bar (10), a spring (13) is sleeved on one side of the connecting block (12) and is located on the outer wall of the slide bar (10), a symmetrically arranged limit block (14) is provided on the outer wall of the runner (11), and a limit frame (15) matching the limit block (14) is provided on one side of the diverter box (2).
3. A highly sealed bromination reaction detection device according to claim 2, characterized in that: The diversion box (2) is provided with a sliding hole 1 that matches the sliding rod (10), and the rotating wheel (11) is connected to the sliding rod (10) via a bearing.
4. A highly sealed bromination reaction detection device according to claim 2, characterized in that: The connecting block (12) is connected to the diverter box (2) via the spring (13).
5. A highly sealed bromination reaction detection device according to claim 1, characterized in that: The pressure control assembly includes a vacuum cylinder (16) provided on both sides of the extraction box (5) and connected thereto, wherein a piston (17) matching the vacuum cylinder (16) is provided in the vacuum cylinder (16), and a connecting rod (18) is provided on one side of the piston (17), and one side of the connecting rod (18) extends to the outside of the extraction box (5) and is connected to the drive assembly.
6. A highly sealed bromination reaction detection device according to claim 5, characterized in that: A second sliding hole matching the connecting rod (18) is provided on one side of the vacuum cylinder (16).
7. A highly sealed bromination reaction detection device according to claim 5, characterized in that: The driving assembly comprises a driving box (19) provided on one side of the extraction box (5), a dual-axis motor (20) being provided in the driving box (19), a screw rod (21) being provided on each driving end on both sides of the dual-axis motor (20), a movable sleeve (22) being provided on the outer wall of the screw rod (21), and one side of the connecting rod (18) extending into the driving box (19) and connected to the movable sleeve (22).
8. A highly sealed bromination reaction detection device according to claim 7, characterized in that: A sliding hole three matching the connecting rod (18) is provided on one side of the driving box (19).
9. A highly sealed bromination reaction detection device according to claim 7, characterized in that: The inner wall of the movable sleeve (22) is provided with a thread groove matching the screw rod (21), the outer wall of the movable sleeve (22) is provided with a symmetrically arranged guide block (23), and the inner wall of the drive box (19) is provided with a travel groove (24) matching the guide block (23).
Citation Information
Patent Citations
Sampling detection device for bromination reaction kettle
CN216704323U