Copper alloy stranded wire stranding machine with pay-off mechanism
By introducing a pay-off mechanism and a servo motor into the copper alloy stranding machine, the problem of low pay-off rate adjustment efficiency of the existing stranding machine is solved, stable stranding and efficient pay-off of the copper wire are achieved, and damage to the stranding machine is prevented.
Patent Information
- Application Number
- CN202422327844.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing copper alloy stranding machine is inefficient in adjusting the pay-off rate and requires the replacement of the drive mechanism, resulting in slow working efficiency.
A copper alloy stranding machine with a pay-off mechanism is designed. It includes a control module, a pay-off module and a servo motor. The servo motor drives the threaded sleeve to rotate to achieve tension control of a single copper wire, prevent entanglement and improve stranding efficiency.
It achieves stable stranding and efficient pay-off of copper wires, prevents damage to the stranding machine, and improves work efficiency.
Smart Images

Figure CN223413901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire stranding, in particular to a stranding machine for copper alloy stranded wires which is provided with a wire pay-off mechanism. Background Art
[0002] The stranding machine for copper alloy stranded wire is one of the indispensable and important equipment in modern industrial production. With its unique structure, working principle and excellent performance parameters, it plays an important role in many industries such as electricity, communications, and transportation.
[0003] Existing copper alloy stranding machines are usually composed of multiple key components, including a pay-out mechanism, a stranding mechanism, a conducting mechanism, and a take-up mechanism. When the stranding machine is working, the copper alloy wire is first paid out through the pay-out mechanism and guided into the stranding mechanism through the conducting mechanism. Under the control of the control panel, the stranding mechanism drives the forming device and the pressing device through the rotating shaft to strand the wire. After stranding is completed, the wire continues to be guided by the conducting mechanism and is finally collected by the take-up mechanism.
[0004] However, it is not convenient to adjust the wire-paying rate when the existing stranding machine is working. When the wire-paying rate needs to be changed, the operating speed of the driving mechanism that controls the wire-paying mechanism needs to be changed synchronously, which reduces the working efficiency.
[0005] Therefore, in order to solve the above problems, the applicant needs to design a copper alloy stranded wire stranding machine with a wire-paying mechanism to solve the problems. Utility Model Content
[0006] The purpose of the present utility model is to provide a stranding machine for copper alloy stranded wires provided with a wire-paying mechanism, so as to solve the problems mentioned in the above background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a stranding machine for copper alloy stranded wires provided with a pay-off mechanism, comprising a base,
[0008] The device further comprises: a control module disposed on the top surface of the base, the control module including a stabilizing base fixedly connected to the center of the base, a fixed motor fixedly disposed on the top surface of the stabilizing base, a rotating disk fixedly disposed on the output end of the fixed motor, a connecting ring fixedly disposed near the center of the top surface of the rotating disk, and a polymeric filament bundle connected to the connecting ring;
[0009] A pay-off module is arranged above the connecting ring, and the pay-off module includes a single copper wire twisted into a polymer bundle. A fixed sleeve is fixedly provided at one end of the single copper wire away from the polymer bundle. A threaded sleeve is removably installed inside the fixed sleeve, and a servo motor is fixedly provided on one side of the threaded sleeve.
[0010] Furthermore, a column is fixedly provided on the top surface of the base, and a top plate is fixedly provided on one end of the column away from the base.
[0011] Through the above structural design, the columns are used to support the top plate, thereby improving the stability of the stranding machine during operation.
[0012] Furthermore, a fixing plate is fixedly provided on the bottom surface of the top plate near the center, and a fixing column is fixedly provided on the bottom surface of the fixing plate. A circular ring is fixedly provided on the bottom surface of the fixing column, and the circular ring is adapted to the single copper wire.
[0013] Through the above structural design, the top plate and the fixing plate are used to support the fixing column, the fixing column is used to connect the ring, and the ring is used to change the force direction of the single copper wire.
[0014] Furthermore, the internal thread of the threaded sleeve is provided with a threaded member, and the threaded member conflicts with one side of the fixing sleeve.
[0015] Through the above structural design, the fixing sleeve is easily installed through the threaded sleeve and the threaded member, the installation and disassembly are convenient, and the work efficiency is high.
[0016] Furthermore, a support plate is slidably provided on one side of the threaded member, and the top surface of the support plate is fixedly connected to the bottom surface of the top plate.
[0017] Through the above structural design, the support plate is used to stably support the threaded member, and the stability is strong.
[0018] Furthermore, a reinforcement plate is fixedly provided on the outer side of the servo motor, and the top surface of the reinforcement plate is fixedly connected to the bottom surface of the top plate.
[0019] Through the above structural design, the reinforcement plate is used to facilitate supporting the servo motor, thereby improving the stability of the servo motor during operation.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: the copper alloy stranded wire stranding machine provided with a pay-off mechanism utilizes a pay-off module to increase the tension between the copper wire and the pay-off module, thereby preventing the copper wire from being entangled, thereby preventing damage to the stranding machine, and having high working efficiency. The specific contents are as follows:
[0021] 1. A control module is provided. When in use, tie the single copper wire to the connecting ring and start the fixed motor. The fixed motor will drive the rotating disk to rotate. The rotation of the rotating disk will drive the single copper wires to twist together to form a polymeric bundle. The operation is convenient and the twisting effect is good.
[0022] 2. A pay-off module is provided. When in use, pull the single copper wire through the ring and tie the single copper wire to the connecting ring. At the same time, start the servo motor, which will drive the threaded sleeve to rotate. The rotation of the threaded sleeve will drive the fixed sleeve to rotate. The rotation of the fixed sleeve will slowly release the single copper wire. The tension between the single copper wire and the pay-off module is strong, which will prevent the copper wire from being entangled, thereby preventing the stranding machine from being damaged and achieving high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the overall three-dimensional cross-sectional structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the control module of the utility model;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the wire-paying module of the utility model.
[0027] In the figure: 1. Base; 2. Control module; 3. Pay-off module; 10. Column; 11. Top plate; 12. Fixed plate; 13. Fixed column; 14. Ring; 15. Single copper wire; 16. Polymeric bundle; 20. Stable seat; 21. Fixed motor; 22. Rotating disk; 23. Connecting ring; 30. Threaded sleeve; 31. Threaded part; 32. Fixed sleeve; 33. Support plate; 34. Servo motor; 35. Reinforcement plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] like Figures 1-4 As shown, the utility model is a stranding machine for copper alloy stranded wire provided with a pay-off mechanism, comprising a base 1, a column 10 is fixedly provided on the top surface of the base 1, and a top plate 11 is fixedly provided on the end of the column 10 away from the base 1, and further comprising a control module 2 arranged on the top surface of the base 1, and the control module 2 includes a stabilizing seat 20 fixedly connected to the center of the base 1, a fixed motor 21 is fixedly provided on the top surface of the stabilizing seat 20, and a rotating disk 22 is fixedly provided on the output end of the fixed motor 21, a connecting ring 23 is fixedly provided on the top surface of the rotating disk 22 near the center, and a polymeric filament bundle 16 is connected to the connecting ring 23.
[0030] Through the above structural design, when in use, the single copper wire 15 is tied to the connecting ring 23 and the fixed motor 21 is started. The fixed motor 21 will drive the rotating disk 22 to rotate. The rotation of the rotating disk 22 will drive the single copper wires 15 to twist together to form a polymeric bundle 16. The operation is convenient and the twisting effect is good.
[0031] A pay-off module 3 is arranged above the connecting ring 23, and the pay-off module 3 includes a single copper wire 15 twisted into a polymer bundle 16, and a fixed sleeve 32 is fixedly provided at one end of the single copper wire 15 away from the polymer bundle 16, and a threaded sleeve 30 is disassembled and installed inside the fixed sleeve 32, and a servo motor 34 is fixedly provided on one side of the threaded sleeve 30, a fixing plate 12 is fixedly provided near the center of the bottom surface of the top plate 11, and a fixing column 13 is fixedly provided on the bottom surface of the fixing plate 12, and a circular ring 14 is fixedly provided on the bottom surface of the fixing column 13, and the circular ring 14 is adapted to the single copper wire 15, the internal thread of the threaded sleeve 30 is provided with a threaded part 31, and the threaded part 31 conflicts with one side of the fixed sleeve 32, a support plate 33 is slidably provided on one side of the threaded part 31, and the top surface of the support plate 33 is fixedly connected to the bottom surface of the top plate 11, a reinforcing plate 35 is fixedly provided on the outside of the servo motor 34, and the top surface of the reinforcing plate 35 is fixedly connected to the bottom surface of the top plate 11.
[0032] Through the above structural design, when in use, the single copper wire 15 is pulled through the ring 14 and tied to the connecting ring 23, and the servo motor 34 is started at the same time. The servo motor 34 will drive the threaded sleeve 30 to rotate, and the rotation of the threaded sleeve 30 will drive the fixed sleeve 32 to rotate. The rotation of the fixed sleeve 32 will slowly release the single copper wire 15, and the tension between the single copper wire 15 and the wire-paying module 3 is strong, which will prevent the single copper wire 15 from being entangled, thereby preventing damage to the stranding machine and achieving high working efficiency.
[0033] Working principle: When using the copper alloy stranded wire stranding machine with a pay-off mechanism, pull the single copper wire 15 through the ring 14 and tie the single copper wire 15 to the connecting ring 23, and start the servo motor 34 and the fixed motor 21 at the same time. The servo motor 34 will drive the threaded sleeve 30 to rotate, and the rotation of the threaded sleeve 30 will drive the fixed sleeve 32 to rotate. The rotation of the fixed sleeve 32 will slowly release the single copper wire 15, and the tension between the single copper wire 15 and the pay-off module 3 is strong, which will prevent the single copper wire 15 from being entangled, thereby preventing damage to the stranding machine and having high working efficiency. The fixed motor 21 will drive the rotating disk 22 to rotate, and the rotation of the rotating disk 22 will drive the single copper wires 15 to twist together to form a polymeric bundle 16. The operation is convenient and the twisting effect is good.
[0034] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.
Claims
1. A stranding machine for copper alloy stranded wires provided with a pay-off mechanism, comprising a base (1), It is characterized in that Also includes: A control module (2) is arranged on the top surface of the base (1), and the control module (2) includes a stabilizing seat (20) fixedly connected to the center of the base (1), a fixed motor (21) is fixedly arranged on the top surface of the stabilizing seat (20), and a rotating disk (22) is fixedly arranged at the output end of the fixed motor (21), a connecting ring (23) is fixedly arranged on the top surface of the rotating disk (22) near the center, and a polymeric filament bundle (16) is connected to the connecting ring (23); A pay-off module (3) is arranged above the connecting ring (23), and the pay-off module (3) includes a single copper wire (15) twisted into a polymeric bundle (16), and a fixed sleeve (32) is fixedly provided at one end of the single copper wire (15) away from the polymeric bundle (16), a threaded sleeve (30) is detachably installed inside the fixed sleeve (32), and a servo motor (34) is fixedly provided on one side of the threaded sleeve (30).
2. The copper alloy stranding machine with a pay-off mechanism according to claim 1, characterized in that: A column (10) is fixedly provided on the top surface of the base (1), and a top plate (11) is fixedly provided on one end of the column (10) away from the base (1).
3. The copper alloy stranding machine with a pay-off mechanism according to claim 2, characterized in that: A fixing plate (12) is fixedly provided on the bottom surface of the top plate (11) near the center, and a fixing column (13) is fixedly provided on the bottom surface of the fixing plate (12). A circular ring (14) is fixedly provided on the bottom surface of the fixing column (13), and the circular ring (14) is adapted to the single copper wire (15).
4. The copper alloy stranding machine with a pay-off mechanism according to claim 3, characterized in that: The internal thread of the threaded sleeve (30) is provided with a threaded member (31), and the threaded member (31) is in conflict with one side of the fixing sleeve (32).
5. The copper alloy stranding machine with a pay-off mechanism according to claim 4, characterized in that: A support plate (33) is slidably provided on one side of the threaded member (31), and the top surface of the support plate (33) is fixedly connected to the bottom surface of the top plate (11).
6. The copper alloy stranding machine with a pay-off mechanism according to claim 5, characterized in that: A reinforcement plate (35) is fixedly provided on the outer side of the servo motor (34), and the top surface of the reinforcement plate (35) is fixedly connected to the bottom surface of the top plate (11).