Wiring terminal production equipment with safety monitoring function
By introducing automatic alignment and quick packaging functions in terminal block production equipment, the problem of low efficiency in wire alignment before wiring is solved, and the wiring quality and efficiency are improved.
Patent Information
- Application Number
- CN202422735750.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-11
Smart Images

Figure CN223414423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wiring terminal production, in particular to wiring terminal production equipment with a safety monitoring function. Background Art
[0002] The terminal production equipment can be a terminal machine. The terminal machine adopts an advanced control system and integrates real-time monitoring and fault alarm technology. It can detect current, temperature and operating status in real time during the production process to ensure that the equipment operates within a safe range. Its design includes overload protection and abnormality detection functions. When a fault is detected, it will automatically shut down and send an alarm signal through the surface alarm to prompt the operator to handle it.
[0003] In the prior art, the terminals are inserted from the side of the connector, and then the wires to be connected are aligned and placed inside the connector. The terminal machine is then started to complete the connection between the wires and the terminals. Since the wires need to be aligned and placed inside the connector before wiring, the efficiency is greatly reduced. In addition, if they are not aligned, the connection between the terminals and the wires will be affected, thereby affecting the quality of the terminal wiring. Utility Model Content
[0004] The utility model provides a terminal block production device with a safety monitoring function to solve the problems raised by the above background technology.
[0005] In order to solve the above technical problems, the technical solutions of the present utility model are as follows:
[0006] The embodiment of the present utility model provides a terminal block production device with a safety monitoring function, comprising:
[0007] Terminal machine;
[0008] The connector is fixedly connected to the surface of the terminal machine to help connect the terminal to the wire;
[0009] The control panel is fixedly connected to the surface of the terminal machine and is used to operate the terminal machine;
[0010] The alarm is fixedly connected to the surface of the control panel and is used to sound an alarm to alert the staff when a safety problem occurs in the terminal machine;
[0011] Auxiliary device, set on the surface of the terminal machine, improves wiring efficiency by automatically transferring wires;
[0012] The packaging device is set on the surface of the terminal machine. It is convenient for subsequent connection with other equipment by packaging the wires after wiring.
[0013] Furthermore, the auxiliary device includes a connecting frame, which is fixedly connected to the terminal machine, and the surface of the connecting frame is rotatably connected to two rotating shafts, the surface of the connecting frame is fixedly connected to a mounting frame, the inner wall of the mounting frame is fixedly connected to a motor, the output end of the motor is fixedly connected to the rotating shaft, the surfaces of the two rotating shafts are both slidably connected to a conveyor belt, the surface of the conveyor belt is fixedly connected to a placement belt, the surface of the connecting frame is fixedly connected to a first extension frame, the surface of the first extension frame is fixedly connected to a sensor, the surface of the connecting frame is fixedly connected to a second extension frame, and the surface of the second extension frame is fixedly connected to a storage frame.
[0014] Through the above technical solution, the wires that need to be wired are placed inside the storage frame, and can fall onto the surface of the placement belt as the conveyor belt moves. The position of the alignment terminal is then determined by the sensor, and then moved inward to complete the wiring.
[0015] Furthermore, a plurality of adhesive plates are fixedly connected to the surface of the placement belt.
[0016] Through the above technical solution, the surface of the adhesive plate is coated with adhesive, which can simply limit the position of the wire when it falls into the placement table, so that it will not move or fall again.
[0017] Furthermore, a round rod is fixedly connected to the inner wall of the storage frame, and a counterweight block is slidably connected to the arc surface of the round rod.
[0018] Through the above technical solution, the counterweight block can press down one end of the wire by its own weight, so that the wire will not fall out when it is placed inside the placement frame.
[0019] Furthermore, a guide block is fixedly connected to the surface of the terminal machine.
[0020] Through the above technical solution, when the wire slides toward the connector, the connected end can be further guided and centered, further preventing the wire end from being skewed.
[0021] Furthermore, the packaging device includes an external frame, which is fixedly connected to the surface of the terminal machine. The surface of the external frame is fixedly connected to two placement tables. The surfaces of the two placement tables are slidably connected to rollers, and the surfaces of the rollers are fixedly connected to tape.
[0022] Through the above technical solution, the wires that have been connected are placed on the surface of the tape and the external frame. When a certain number is reached, the wires can be wrapped to complete the packaging.
[0023] Furthermore, a scraper is fixedly connected to the surface of the external frame, and a pull rod is fixedly connected to the surface of the scraper.
[0024] Through the above technical solution, the scraper can cut the tape, which further facilitates the packaging of the tape on the wires.
[0025] Furthermore, three spikes are fixedly connected to the surface of the external frame, and the three spikes are all in an "L" shape.
[0026] Through the above technical solution, when the tape is placed on the surface of the external frame, the spikes can be inserted to prevent the tape from moving. At the same time, the shape of the spikes prevents workers from damaging the wires when placing them.
[0027] The above solution of the utility model includes at least the following beneficial effects:
[0028] 1. The utility model, by providing an auxiliary device, can automatically transmit the wires connected to the terminals and automatically align them to a central position that matches the terminals. No further adjustment is required by the staff, which reduces the time used for adjusting the position of the wires, thereby improving the production efficiency of the terminal blocks. Moreover, when the terminals are connected to the wires, the positions of the two will not be offset, which greatly improves the quality of the wiring.
[0029] 2. The utility model provides a packaging device, and the external frame is placed on the surface of the terminal machine. It can be quickly placed after the terminals and wires are connected. The packaging speed is fast and will not reduce the working efficiency of the terminal and wire connection work. It can cooperate with the auxiliary device and further improve the practicality of the terminal machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0031] Figure 2 This utility model Figure 1 A structural diagram from another angle;
[0032] Figure 3 This utility model Figure 1 Schematic diagram of the local structure;
[0033] Figure 4 This utility model Figure 2 Schematic diagram of the local structure.
[0034] Description of reference numerals:
[0035] 1. Terminal machine; 2. Wire connector; 3. Control panel; 4. Alarm; 5. Auxiliary device; 501. Connecting frame; 502. Mounting frame; 503. Motor; 504. Rotating shaft; 505. Conveyor belt; 506. Placement belt; 507. Adhesive plate; 508. First extension frame; 509. Guide block; 510. Sensor; 511. Second extension frame; 512. Storage frame; 513. Round rod; 514. Counterweight; 6. Packing device; 61. External frame; 62. Placement table; 63. Roller; 64. Tape; 65. Scraper; 66. Pull rod; 67. Spike. DETAILED DESCRIPTION
[0036] The following describes exemplary embodiments of the present invention in more detail with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0037] like Figures 1 to 4 As shown, an embodiment of the present utility model provides a terminal block production device with a safety monitoring function, comprising:
[0038] Terminal machine 1; a connector 2, fixedly connected to the surface of the terminal machine 1, for helping to connect the terminal to the wire; a control panel 3, fixedly connected to the surface of the terminal machine 1, for operating the terminal machine 1; an alarm 4, fixedly connected to the surface of the control panel 3, for sounding an alarm to remind staff when a safety problem occurs in the terminal machine 1; an auxiliary device 5, arranged on the surface of the terminal machine 1, for improving wiring efficiency by automatically transmitting the wires; a packaging device 6, arranged on the surface of the terminal machine 1, for uniformly packaging the wires after wiring to facilitate subsequent connection with other equipment.
[0039] like Figure 1 and Figure 3As shown, the auxiliary device 5 includes a connecting frame 501, which is fixedly connected to the terminal machine 1. The surface of the connecting frame 501 is rotatably connected to two rotating shafts 504. The surface of the connecting frame 501 is fixedly connected to a mounting frame 502. The inner wall of the mounting frame 502 is fixedly connected to a motor 503. The output end of the motor 503 is fixedly connected to the rotating shaft 504. The surfaces of the two rotating shafts 504 are both slidably connected to a conveyor belt 505. The surface of the conveyor belt 505 is fixedly connected to a placement belt 506. The surface of the connecting frame 501 is fixedly connected to a first extension frame 508. The surface of the first extension frame 508 is fixedly connected to a sensor 510. The surface of the connecting frame 501 is fixedly connected to a second extension frame 511. The surface of the second extension frame 511 is fixedly connected to a storage frame 512. The wires to be wired are placed inside the storage frame 512 and can be moved along with the conveyor belt. The movement of 505 falls onto the surface of the placement belt 506, and then the position of the aligned terminal is determined by the sensor 510, and then it moves inward to complete the wiring. The surface of the placement belt 506 is fixedly connected to a number of adhesive plates 507, and the surface of the adhesive plates 507 is coated with adhesive, which can simply limit the position of the wire when it falls into the placement table 62, so that it will no longer move or fall. The inner wall of the storage frame 512 is fixedly connected to a round rod 513, and the arc surface of the round rod 513 is slidably connected to a counterweight block 514. The counterweight block 514 can press down one end of the wire through its own weight, so that the wire will not fall out when it is placed inside the placement frame. The surface of the terminal machine 1 is fixedly connected to a guide block 509, which can further guide the connected end to the center when the wire slides toward the connector 2, further preventing the wire end from skewing.
[0040] In the embodiment of the present invention (working principle), the wires for wiring are first placed inside the storage frame 512, and then the counterweight 514 is connected to the round rod 513. The counterweight 514 will press down on the surface of the wire to prevent it from tilting and falling. The motor 503 is further started, and the motor 503 drives the rotating shaft 504 to rotate, thereby causing the conveyor belt 505 to start moving. The conveyor belt 505 will also drive the placement table 62 while moving. When the groove on the surface of the placement table 62 passes through the storage frame 512, the wires inside will fall into the groove. At this time, the wires will stick to the surface of the sticking plate 507 to achieve simple position limiting. The placement table 62 will continue to move toward the sensor 510. When the sensor 510 senses the presence of wires on the lower surface, it will send a command to the control center to stop the motor 503. At this time, the wires are aligned with the terminal wiring position. At this time, the wires can be moved inward. At the same time, one end of the wire contacts the surface of the guide block 509, further achieving centering guidance, so that the terminal and the wire can be placed together. Then, the connector 2 is started to complete the wiring operation.
[0041] like Figure 2 and Figure 4As shown, the packaging device 6 includes an external frame 61, which is fixedly connected to the surface of the terminal machine 1, and two placing platforms 62 are fixedly connected to the surface of the external frame 61. The surfaces of the two placing platforms 62 are slidably connected to rollers 63, and the surfaces of the rollers 63 are fixedly connected to tape 64. The wires that have been wired are placed on the tape 64 and the surface of the external frame 61. When a certain number is reached, the wires can be wound to complete the packaging. The surface of the external frame 61 is fixedly connected to a scraper 65, and the surface of the scraper 65 is fixedly connected to a pull rod 66. The scraper 65 can cut the tape 64, which further facilitates the packaging of the wires with the tape 64. The surface of the external frame 61 is fixedly connected to three spikes 67, and the three spikes 67 are all "L"-shaped. When the tape 64 is placed on the surface of the external frame 61, the spikes 67 can be inserted to make the tape 64 less likely to move. At the same time, the shape of the spikes 67 will prevent damage when the staff places the wires.
[0042] In an embodiment of the present invention, the tape 64 and the roller 63 are placed on the surface of the placement table 62, and then the tape 64 is pulled toward the auxiliary device 5, and the tape 64 and the spikes 67 can be further interlaced to achieve limiting. At this time, the placement of the tape 64 is completed. After the wiring of the wires is completed, it can be placed on the surface of the tape 64. After a certain number of wires are stored on the surface of the tape 64, the tape 64 can be taken out from the surface of the spikes 67, and then the pull rod 66 is pulled to drive the scraper 65 to cut the tape 64, and further the tape 64 is wrapped on the surface of the wires to complete the packaging.
[0043] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A terminal block production equipment with a safety monitoring function, characterized in that: include: Terminal machine (1); A connector (2) is fixedly connected to the surface of the terminal machine (1) and is used to help connect the terminal with the wire; A control panel (3) is fixedly connected to the surface of the terminal machine (1) and is used to operate and control the terminal machine (1); An alarm (4) is fixedly connected to the surface of the control panel (3) and is used to sound an alarm to alert staff when a safety problem occurs in the terminal machine (1); An auxiliary device (5) is provided on the surface of the terminal machine (1) and improves wiring efficiency by automatically transmitting the wires; The packing device (6) is arranged on the surface of the terminal machine (1) and is used to pack the wires after connection in a unified manner to facilitate subsequent connection with other devices.
2. The terminal block production equipment with safety monitoring function according to claim 1, characterized in that: The auxiliary device (5) comprises a connecting frame (501), the connecting frame (501) is fixedly connected to the terminal machine (1), the surface of the connecting frame (501) is rotatably connected to two rotating shafts (504), the surface of the connecting frame (501) is fixedly connected to a mounting frame (502), the inner wall of the mounting frame (502) is fixedly connected to a motor (503), the output end of the motor (503) is fixedly connected to the rotating shaft (504), the surfaces of the two rotating shafts (504) are both slidably connected to a conveyor belt (505), the surface of the conveyor belt (505) is fixedly connected to a placement belt (506), the surface of the connecting frame (501) is fixedly connected to a first extension frame (508), the surface of the first extension frame (508) is fixedly connected to a sensor (510), the surface of the connecting frame (501) is fixedly connected to a second extension frame (511), and the surface of the second extension frame (511) is fixedly connected to a material storage frame (512).
3. The terminal block production equipment with safety monitoring function according to claim 2, characterized in that: A plurality of adhesive plates (507) are fixedly connected to the surface of the placement belt (506).
4. The terminal block production equipment with safety monitoring function according to claim 2, characterized in that: The inner wall of the material storage frame (512) is fixedly connected to a round rod (513), and the arc surface of the round rod (513) is slidably connected to a counterweight block (514).
5. The terminal block production equipment with safety monitoring function according to claim 1, characterized in that: A guide block (509) is fixedly connected to the surface of the terminal machine (1).
6. The terminal block production equipment with safety monitoring function according to claim 1, characterized in that: The packaging device (6) includes an external frame (61), the external frame (61) is fixedly connected to the surface of the terminal machine (1), the surface of the external frame (61) is fixedly connected to two placement platforms (62), the surfaces of the two placement platforms (62) are both slidably connected to rollers (63), and the surfaces of the rollers (63) are fixedly connected to adhesive tape (64).
7. The terminal block production equipment with safety monitoring function according to claim 6, characterized in that: A scraper (65) is fixedly connected to the surface of the external frame (61), and a pull rod (66) is fixedly connected to the surface of the scraper (65).
8. The terminal block production equipment with safety monitoring function according to claim 6, characterized in that: Three spikes (67) are fixedly connected to the surface of the external frame (61), and the three spikes (67) are all in an "L" shape.