Efficient cutting fluid production device
By introducing a quantitative and stirring mechanism into the cutting fluid production device and combining it with a temperature control system, the problems of inaccurate raw material addition and low stirring efficiency are solved, and efficient and stable cutting fluid production is achieved.
Patent Information
- Application Number
- CN202422949228.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing cutting fluid production equipment has difficulty in achieving quantitative control when adding raw materials, has low stirring efficiency and lacks temperature control function, which affects production efficiency and quality.
The quantitative mechanism and PLC controller are combined with the electric control valve to achieve accurate proportioning of raw materials. Through the design of the stirring mechanism, the driving motor is used to drive the main gear and auxiliary gear to rotate, thereby improving the stirring efficiency. The temperature control mechanism is equipped with a heating tube and battery to ensure temperature stability.
It realizes quantitative control of raw materials, improves stirring efficiency and temperature stability, reduces resource waste, and ensures cutting fluid quality and production continuity.
Smart Images

Figure CN223417077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting fluid production, in particular to a high-efficiency cutting fluid production device. Background Art
[0002] Cutting fluid in the high-efficiency production device of cutting fluid is an industrial liquid used in the process of metal cutting and grinding to cool and lubricate tools and workpieces. Cutting fluid is made of a variety of super-functional additives through scientific compounding. It is suitable for the cutting and grinding of ferrous metals. It is currently the most advanced grinding product. All indicators of cutting fluid are better than saponified oil. It has good cooling, cleaning, rust prevention and other characteristics. It is non-toxic, odorless, non-corrosive to the human body, non-corrosive to equipment, and non-polluting to the environment.
[0003] It is not easy to achieve quantitative control when adding raw materials in existing cutting fluid production devices. Too much or too little raw materials will not only waste resources but also affect the quality of the cutting fluid. Secondly, most of the mixed raw materials need to be stirred, and traditional stirring is usually done manually or with a single stirring rod, which has low stirring efficiency and is time-consuming and labor-intensive. Therefore, an efficient cutting fluid production device is proposed.
[0004] A cutting fluid efficient production device disclosed in announcement number CN220758846U, although, the cutting fluid efficient production device includes a body, a cutting fluid efficient production structure is provided in the body, the cutting fluid efficient production structure includes a first shell, the surface of the first shell is fixedly connected to the inner wall of the body, the connecting rod is movably connected to the thin rod through a pin, the thin rod passes through the limit plate and the first shell and is socketed with the limit plate and the first shell, the two ends of the limit plate are respectively fixedly connected to the inner wall of the first shell, through the cooperation of the cutting fluid efficient production structure and the filter screen, the first motor starts to drive the short rod to rotate, the rotation of the short rod drives the gear to rotate in the internal gear, and at the same time drives the connecting rod to swing up and down, drives the thin rod to move up and down in the limit plate and the first shell, knocks the filter screen, and at the same time the filter screen vibrates, accelerates the filtering of particulate impurities by the cutting fluid, and improves the qualified rate of the cutting fluid.
[0005] Although the above patent has achieved the coordination of the cutting fluid efficient production structure and the filter screen, the first motor starts to drive the short rod to rotate, and the rotation of the short rod drives the gear to rotate in the internal gear, while driving the connecting rod to swing up and down, and driving the thin rod to move up and down in the limit plate and the first outer shell to knock on the filter screen. At the same time, the filter screen vibrates, which accelerates the filtering of particulate impurities by the cutting fluid and improves the qualified rate of the cutting fluid; however, the device lacks temperature control function. By precisely controlling the temperature of the cutting fluid, the continuity and stability of the production process can be ensured, and production interruptions caused by temperature fluctuations can be reduced, thereby improving overall production efficiency.
[0006] Therefore, it is necessary to invent a high-efficiency cutting fluid production device to solve the above problems. Utility Model Content
[0007] (1) Technical problems solved
[0008] The technical problem solved by the utility model is to provide an efficient cutting fluid production device with high practicality, simple operation and relatively simple structure, which solves the problems of improving stirring efficiency and quantitative control of raw materials proposed in the above background technology.
[0009] (2) Technical solution
[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-efficiency cutting fluid production device, including a processing box, the top surface of the processing box is threadedly connected to a support frame, the top of the support frame is fixedly connected to a motor box, the interior of the motor box is fixedly connected to a stirring mechanism, the stirring mechanism includes a drive motor, a main gear, an auxiliary gear and a stirring rod, the upper surface of the processing box is through-connected with a feed pipe, the top of the feed pipe is through-connected with a feeding port, the surface of the feeding port is installed with a quantitative mechanism, the quantitative mechanism includes an electric control valve and a flow meter, the upper surface of the right side of the processing box is fixedly connected to a PLC controller, the inner bottom of the processing box is fixedly connected to a temperature control mechanism, the temperature control mechanism includes a heating tube and a battery.
[0011] As a further solution of the present invention, the drive motor is fixedly connected to the inside of the motor box, the output end of the drive motor is fixedly connected to the main gear, the surface of the main gear is meshed with an auxiliary gear, and the bottoms of the main gear and the auxiliary gear are fixedly connected to a stirring rod, which facilitates uniform mixing of the raw materials.
[0012] As a further solution of the present invention, the electric control valve is installed on the surface of the feeding port, one side of the electric control valve is connected to one side of the PLC controller through an electric fusion of a power cord, and one side of the PLC controller is electrically connected to a flow meter through a power cord, and the flow meter is convenient for detecting the raw material capacity.
[0013] As a further solution of the present invention, the heating tube is fixedly connected to the inner bottom of the processing box, and one side of the heating tube is electrically connected to a battery through a power line, so that the battery can provide continuous power supply.
[0014] As a further solution of the present invention, the bottom of the processing box is fixedly connected to a base, and the bottom of the base is fixedly connected to six groups of supporting legs, which are convenient for improving the stability of the equipment.
[0015] As a further solution of the present invention, a discharge port is connected through the lower surface of the processing box, and a valve is installed on the surface of the discharge port to facilitate control of the volume of discharged liquid.
[0016] As a further solution of the present invention, a storage slot is provided on the lower surface of the right side of the processing box. A sealed door is hinged on the surface of the storage slot, and the storage slot is convenient for storing sundries.
[0017] (3) Beneficial effects
[0018] The utility model provides a high-efficiency cutting fluid production device, which has the following beneficial effects:
[0019] 1. This high-efficiency cutting fluid production device, through the setting of the stirring mechanism, when mixing and stirring multiple raw materials, injects the raw materials into the interior of the processing box respectively from the feed pipe, and then starts the drive motor inside the top motor box. The drive motor drives the bottom main gear and the auxiliary gear meshing with the surface of the main gear to rotate, thereby causing the two staggered stirring rods fixedly connected to the bottom of the main gear and the auxiliary gear to stir the raw materials together in the processing box, promoting the uniform mixing of the raw materials. Compared with the traditional single stirring rod or manual stirring, the speed is faster, the time is less, and the efficiency of raw material stirring is improved.
[0020] 2. This efficient cutting fluid production device, through the setting of quantitative mechanism and PLC controller, injects the raw materials into the feeding port when injecting raw materials. A flow meter is installed at the bottom of the feeding port. The flow meter can detect the capacity of the raw materials. When the appropriate capacity is reached, the flow meter transmits the signal to the PLC controller on one side, and the PLC controller controls the electric control valve on the surface of the feeding port to close, thereby achieving the effect of quantitative control of the raw material ratio, avoiding excessive or insufficient raw material input to cause waste of resources and affect the quality of the cutting fluid. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the stirring mechanism of the utility model;
[0023] Figure 3 This is a schematic diagram of the quantitative mechanism structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the temperature control mechanism structure of the utility model.
[0025] In the figure: 1. Processing box; 2. Support frame; 3. Motor box; 4. Stirring mechanism; 401. Drive motor; 402. Main gear; 403. Auxiliary gear; 404. Stirring rod; 5. Feed pipe; 6. Feeding port; 7. Dosing mechanism; 701. Electric control valve; 702. Flow meter; 8. PLC controller; 9. Temperature control mechanism; 901. Heating tube; 902. Battery; 10. Base; 11. Support leg; 12. Discharge port; 13. Valve; 14. Sealing door. DETAILED DESCRIPTION
[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] See also Figures 1 to 4 The utility model provides a technical solution: an efficient cutting fluid production device, including a processing box 1, the top surface of the processing box 1 is threadedly connected to a support frame 2, the top of the support frame 2 is fixedly connected to a motor box 3, and the interior of the motor box 3 is fixedly connected to a stirring mechanism 4. Through the setting of the stirring mechanism 4, compared with the traditional single stirring rod 404 or manual stirring, the speed is faster, the time is less, and the efficiency of raw material stirring is improved. The stirring mechanism 4 includes a driving motor 401, a main gear 402, an auxiliary gear 403 and a stirring rod 404. The upper surface of the box 1 is connected with a feed pipe 5, and the top of the feed pipe 5 is connected with a feeding port 6. A quantitative mechanism 7 is installed on the surface of the feeding port 6. The setting of the quantitative mechanism 7 and the PLC controller 8 can avoid waste of resources caused by excessive or insufficient input of raw materials and affect the quality of the cutting fluid. The quantitative mechanism 7 includes an electric control valve 701 and a flow meter 702. The upper surface of the right side of the processing box 1 is fixedly connected with the PLC controller 8. The inner bottom of the processing box 1 is fixedly connected with a temperature control mechanism 9. The temperature control mechanism 9 includes a heating tube 901 and a battery 902.
[0028] See also Figure 2 The driving motor 401 is fixedly connected to the inside of the motor box 3, and the output end of the driving motor 401 is fixedly connected to the main gear 402. The surface of the main gear 402 is meshed with an auxiliary gear 403. The bottoms of the main gear 402 and the auxiliary gear 403 are fixedly connected to a stirring rod 404. The stirring rod 404 facilitates uniform mixing of the raw materials;
[0029] See also Figure 3 The electric control valve 701 is installed on the surface of the feeding port 6. One side of the electric control valve 701 is electrically connected to one side of the PLC controller 8 through a power line. One side of the PLC controller 8 is electrically connected to a flow meter 702 through a power line. The flow meter 702 is convenient for detecting the raw material capacity.
[0030] Please refer to Figure 4 The heating pipe 901 is fixedly connected to the inner bottom of the processing box 1, and one side of the heating pipe 901 is electrically connected with the storage battery 902 through a power line, so that the storage battery 902 can continuously supply power;
[0031] Please refer to Figure 1 The bottom of the processing box 1 is fixedly connected with the base 10, and the bottom of the base 10 is fixedly connected with six supporting legs 11, so that the supporting legs 11 can improve the stability of the equipment;
[0032] Please refer to Figure 1 The lower surface of the processing box 1 is throughly connected with the discharge port 12, and the surface of the discharge port 12 is provided with the valve 13, so that the valve 13 can control the capacity of the discharged liquid;
[0033] Please refer to Figure 1 The lower surface of the right side of the processing box 1 is provided with the storage groove, and the surface of the storage groove is hingedly connected with the sealing door 14, so that the storage groove can store sundries.
[0034] In the utility model, the working steps of the device are as follows:
[0035] The first step is that when a plurality of raw materials are mixed and stirred, the raw materials are respectively injected into the inside of the processing box 1 from the feeding pipe 5, and then the driving motor 401 in the top motor box 3 is started, the driving motor 401 drives the bottom main gear 402 and the auxiliary gear 403 meshed with the surface of the main gear 402 to rotate, so that the two mutually staggered stirring rods 404 fixedly connected with the bottom of the main gear 402 and the auxiliary gear 403 are stirred together in the processing box 1, so that the raw materials can be uniformly mixed;
[0036] The second step is that when the raw materials are injected, the raw materials are injected into the feeding port 6, and the flowmeter 702 is installed at the bottom of the feeding port 6, so that the capacity of the raw materials can be detected, when the capacity reaches the appropriate capacity, the flowmeter 702 transmits a signal to the PLC controller 8 on one side, and then the PLC controller 8 controls the electric control valve 701 on the surface of the feeding port 6 to be closed, so that the quantitative control of the raw material ratio is realized.
[0037] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system is not completely described in the design principle technology, and under the premise that the above-mentioned principle of the utility model is understood by the person skilled in the art, the specific of the power mechanism, the power supply system and the control system can be clearly known, and the control mode of the application file is automatically controlled through the controller, and the control circuit of the controller can be realized through simple programming of the person skilled in the art;
[0038] The standard parts used in the application can be purchased from the market, and can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The mechanical parts and equipment adopt the conventional type in the prior art, and the components known to the person skilled in the art are known to the person skilled in the art through technical manual or conventional experimental method.
[0039] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An efficient cutting fluid production device, comprising a processing box (1), characterized in that: The top surface of the processing box (1) is threadedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a motor box (3), the interior of the motor box (3) is fixedly connected to a stirring mechanism (4), the stirring mechanism (4) comprises a driving motor (401), a main gear (402), an auxiliary gear (403) and a stirring rod (404), the upper surface of the processing box (1) is connected through a feeding pipe (5), the top of the feeding pipe (5) is connected through a feeding port (6), a quantitative mechanism (7) is installed on the surface of the feeding port (6), the quantitative mechanism (7) comprises an electric control valve (701) and a flow meter (702), the upper surface of the right side of the processing box (1) is fixedly connected to a PLC controller (8), the inner bottom of the processing box (1) is fixedly connected to a temperature control mechanism (9), the temperature control mechanism (9) comprises a heating pipe (901) and a battery (902).
2. The high-efficiency cutting fluid production device according to claim 1, characterized in that: The driving motor (401) is fixedly connected to the interior of the motor box (3); the output end of the driving motor (401) is fixedly connected to a main gear (402); the surface of the main gear (402) is meshed with an auxiliary gear (403); and the bottoms of the main gear (402) and the auxiliary gear (403) are both fixedly connected to a stirring rod (404).
3. The high-efficiency cutting fluid production device according to claim 1, characterized in that: The electric control valve (701) is installed on the surface of the feeding port (6), one side of the electric control valve (701) is electrically connected to one side of the PLC controller (8) through a power line, and one side of the PLC controller (8) is electrically connected to a flow meter (702) through a power line.
4. The high-efficiency cutting fluid production device according to claim 1, characterized in that: The heating tube (901) is fixedly connected to the inner bottom of the processing box (1), and one side of the heating tube (901) is electrically connected to the battery (902) via a power line.
5. The high-efficiency cutting fluid production device according to claim 1, characterized in that: The bottom of the processing box (1) is fixedly connected to a base (10), and the bottom of the base (10) is fixedly connected to six groups of supporting legs (11).
6. The high-efficiency cutting fluid production device according to claim 1, characterized in that: The lower surface of the processing box (1) is connected through a discharge port (12), and a valve (13) is installed on the surface of the discharge port (12).
7. The high-efficiency cutting fluid production device according to claim 1, characterized in that: A storage tank is provided on the lower surface of the right side of the processing box (1), and a sealing door (14) is hingedly connected to the surface of the storage tank via a hinge.
Citation Information
Patent Citations
Efficient cutting fluid production device
CN220758846U