Roller fixing device

The fixed bearing design used alternately at both ends and the hydraulic telescopic rod positioning block structure solves the problem of uneven wear caused by the traditional roller fixing method, achieves stable roller rotation and uniform product surface adhesion thickness, and improves product quality.

CN223417580UActive Publication Date: 2025-10-10ZHEJIANG HAILEDE COMPOSITE NEW MATERIAL CO LTD +1
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Patent Information

Application Number
CN202422736403.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-10
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The traditional roller fixing method causes uneven shaft wear and uneven thickness of product surface adhesion, affecting product quality.

Method used

The fixed bearing design is used alternately at both ends. The connectors at the motor output end and the rotating rod end cooperate with the rubber sleeve to ensure uniform wear. The hydraulic telescopic rod and positioning block structure facilitate the maintenance or replacement of the fixed bearing.

Benefits of technology

The stability of the roller rotation process is achieved, ensuring the uniform thickness of the adhesive on the product surface, reducing roller wear and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller fixing device which comprises a base, mounting frames are symmetrically arranged on the base, a rotating rod is arranged between the two mounting frames through a fixing bearing, a roller is arranged outside the rotating rod in a sleeved mode, fixing seats are symmetrically arranged at the two ends of the base, motors are arranged on the fixing seats, and connecting holes are formed in the output ends of the motors and the ends of the rotating rod. A connecting piece is arranged in the connecting hole, and the connecting piece is sleeved with a rubber sleeve. During actual processing and use, one end plugged with the output end of the motor is used as a driving end, the other end is used as a driven end, switching operation is performed after use for a period of time, the two ends can be used alternately, and meanwhile, the two groups of fixed bearings are adopted for fixation, so that the abrasion degrees of the two ends tend to be the same during working and use, and the service life of the motor is prolonged. The stability of the rotating process is ensured, and the uniformity of the thickness of the surface treating agent attached to the product surface is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of rollers, in particular to a roller fixing device. Background Art

[0002] When the PVC coating machine produces base fabric sizing products, some products need to be surface treated. The surface treatment agent is attached to the product surface through the rotation of the roller. Traditional surface treatment rollers are mostly supported by four bearings and powered by a motor.

[0003] However, this fixing method has certain defects in actual use. The roller shaft is subjected to greater force during rotation, thereby increasing the wear rate. At this time, due to the different degrees of wear on both sides of the roller shaft, there are fluctuations during rotation, making the thickness of the surface treatment agent attached to the product surface uneven, and the product quality does not meet the requirements, resulting in waste. Utility Model Content

[0004] The purpose of the present invention is to provide a roller fixing device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller fixing device, comprising a base, symmetrically provided with mounting frames on the base, a rotating rod provided between the two mounting frames through a fixed bearing, a roller sleeve provided on the outer side of the rotating rod, symmetrically provided with fixing seats at both ends of the base, a motor provided on the fixing seat, connecting holes provided at the output end of the motor and the end of the rotating rod, a connecting piece provided inside the connecting hole, and a rubber sleeve provided on the outer side of the connecting piece.

[0006] Preferably, in order to facilitate the switching operation between the master and slave ends, make the degree of wear on both ends tend to be the same, ensure the stability of the rotation process, and then ensure the uniform thickness of the surface treatment agent attached to the product surface, vertical plates are symmetrically arranged on the base, electric push rods are symmetrically arranged on the side walls of the vertical plates, and a top plate is provided at the output end of the electric push rod.

[0007] Preferably, in order to facilitate the engagement of the connector, a slot matching the connector is provided on one of the side walls of the top plate.

[0008] Preferably, in order to facilitate the upward movement of the rotating rod as a whole and to facilitate the inspection or replacement of the fixed bearing, hydraulic telescopic rods are symmetrically arranged on the base, and the output ends of the two hydraulic telescopic rods at the same end are provided with a support plate, and an arc-shaped groove is opened on the support plate, and a rubber pad matching the rotating rod is provided in the arc-shaped groove, and L-shaped rods are symmetrically arranged on the support plate, and a limit assembly is fixed to the top of the L-shaped rod.

[0009] Preferably, in order to facilitate the positioning and fixing of the fixed bearing and ensure stability during operation, a positioning block is connected to the top of the L-shaped rod, a plug-in block is provided inside the positioning block, and a plug-in groove matching the plug-in block is opened on the outer ring of the fixed bearing.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] (1) During actual processing, the end connected to the motor output end is used as the active end, and the other end is used as the driven end. After a period of use, the two ends can be switched and used alternately. At the same time, two sets of fixed bearings are used to fix them, which can ensure that the degree of wear on both ends tends to be the same during work, ensuring the stability of the rotation process, and thus ensuring the uniform thickness of the surface treatment agent attached to the product surface;

[0012] (2) It is also convenient to fix the fixed bearing to ensure stability during use. After a period of use, the rotating rod can be lifted as a whole, and the fixed bearing is no longer limited. It can be easily repaired or replaced. It is relatively simple and convenient. After the operation is completed, it is easy to reset without affecting subsequent use, ensuring stability during rotation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural schematic diagram of a roller fixing device proposed in the utility model;

[0014] Figure 2 This is one of the partial structural diagrams of a roller fixing device proposed in the present utility model;

[0015] Figure 3 This is a structural diagram of a mounting frame and a supporting plate in a roller fixing device proposed in the present invention;

[0016] Figure 4 This is a partial structural diagram of a mounting frame and a fixed bearing in a roller fixing device proposed in the present invention;

[0017] Figure 5 This is the second partial structural diagram of a roller fixing device proposed in the utility model.

[0018] In the figure: 1. Base; 2. Roller; 3. Rotating rod; 4. Mounting frame; 5. Motor; 6. Fixed seat; 7. Vertical plate; 8. Hydraulic telescopic rod; 9. Support plate; 10. Positioning block; 11. Rubber pad; 12. L-shaped rod; 13. Fixed bearing; 14. Plug-in slot; 15. Plug-in block; 16. Connecting hole; 17. Connecting piece; 18. Rubber sleeve; 19. Electric push rod; 20. Top plate; 21. Card slot. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 5 The utility model provides an embodiment: a roller fixing device, including a roller 2 for applying sizing to the surface of a PVC coating machine. The surface agent is attached to the surface of the product by the rotation of the roller 2. A rotating rod 3 is provided in the middle of the roller 2, and its two ends are assembled on the mounting frame 4 through fixed bearings 13, which can be easily rotated on the mounting frame 4, and the mounting frame 4 is welded to the base 1 (a partial diagram of the coating machine, a relatively mature technology, which will not be described here).

[0021] See also Figure 1-Figure 5 In order to ensure the uniform thickness of the surface agent attached to the product surface, the degree of wear on both sides tends to be the same, and the stability of the rotation process, the two ends of the base 1 are symmetrically welded with fixed seats 6, on which the motor 5 is installed to ensure the stability of the motor 5 during operation. The output end of the motor 5 and the two ends of the rotating rod 3 are provided with connecting holes 16. The two connecting holes 16 at the same end are plugged with connecting pieces 17, and the outer sleeve is provided with a rubber sleeve 18 to ensure a firm plug-in. In actual use, only the connecting piece 17 at one end is inserted into the connecting hole 16, and the other end is plugged in. The plug-in can be replaced every one or two hours, and the drive is alternated. The master and slave are driven, so that the degree of wear on both sides tends to be the same, ensuring the stability of the rotation process. The interval time can also be other times, which can be adjusted according to actual conditions. It is in a stopped state when switching. In order to facilitate the switching operation, the base 1 is vertically welded with a vertical plate 7, and electric push rods 19 are symmetrically installed on the side walls of the vertical plate 7. The output end of the electric push rod 19 is installed with a top plate 20. A card slot 21 matching the connecting piece 17 is opened on the side wall of one of the top plates 20, which can be conveniently clamped and temporarily placed. In order to ensure the clamping effect, an elastic pad is bonded to its inner wall, which does not affect the subsequent insertion into the connecting hole 16 and then the removal operation.

[0022] See also Figure 1-Figure 5In order to facilitate the regular replacement of the fixed bearing 13, ensure its stability during rotation, and further ensure the uniform thickness of the surface agent attached to the product surface, two groups of hydraulic telescopic rods 8 are symmetrically provided on the base 1 (located between the two mounting frames 4). The output ends of the two hydraulic telescopic rods 8 at the same end are commonly provided with a support plate 9. An arc-shaped groove adapted to the rotating rod 3 is opened in the middle of the top of the support plate 9, and a rubber pad 11 is bonded in the arc-shaped groove, which can facilitate the lifting of the rotating rod 3. In order to facilitate the positioning and fixing of the fixed bearing 13 and ensure the stability of rotation, two groups of L-shaped rods 12 are symmetrically welded on the support plate 9. A positioning block 10 is welded on the top of the L-shaped rod 12, and a positioning block 10 is welded in the middle of its inner arc surface (adapted to the outer ring of the fixed bearing 13). The corresponding outer ring of the fixed bearing 13 is provided with a plug-in slot 14 that is plugged into the plug-in block 15 to ensure the stability of the fixed bearing 13 when placed.

[0023] When the utility model is in use, the electric push rod 19 at one end is extended (with a card slot 21), and the connecting piece 17 on the top plate 20 is moved and inserted into the connecting hole 16. A group (can be the left end or the right end, only one end is plugged in, and the other end is replaced and plugged in after one end is used for a period of time) of the output end of the motor 5 is plugged and fixed with the rotating rod 3. The rubber sleeve 18 can ensure the effect of the plugging. Then the electric push rod 19 is retracted and reset, and the top plate 20 is away from the connecting piece 17, which does not affect the subsequent rotation. The end plugged in with the motor 5 is the active end, and the other end not plugged in is the slave end. The active end, through the work of the motor 5, can drive the rotating rod 3 to rotate in the fixed bearing 13, and then drive the roller 2 to rotate to facilitate the processing operation. After working for a period of time, it stops working. At this time, the electric push rod 19 at the other end is extended (with a card slot 21) to repeat the above steps, and the driven end (the other end not connected to the motor 5) is plugged and connected. At this time, the electric push rod 19 at the active end (without a card slot 21) is extended, and the top plate 20 is moved, and the connecting piece 17 can be pushed out and pushed into the inside of the card slot 21. At this time, the active end becomes the driven end, and the motor 5 at the other end works. The processing operation can be continued, and the master-slave alternation mode at both ends can be adopted, so that the wear degree of both sides tends to be the same, ensuring the stability of the rotation process and the uniform thickness of the surface agent attached to the product surface. At the same time, the traditional four-bearing support is changed to two fixed bearings 13 support, the force on the roller 2 is reduced, and the wear degree of the wheel is greatly reduced. When the fixed bearing 13 needs to be repaired or replaced after a period of use, the hydraulic telescopic rod 8 is extended, and the support plate 9 is moved up. At this time, the L-shaped rod 12 and the positioning block 10 are moved up, and the plug-in block 15 leaves the plug-in slot 14, losing the fixed bearing 13. The fixed bearing 13 is limited, and then continues to move upward. The support plate 9 cooperates with the rubber pad 11 to lift the rotating rod 3, and then the whole can be lifted out of the mounting frame 4, and the fixed bearing 13 is moved out of the mounting frame 4, which makes it convenient to repair or replace the fixed bearing 13, which is more convenient. After the operation is completed, the hydraulic telescopic rod 8 is retracted and reset, and it is moved into the mounting frame 4, and then the support plate 9 is continued to move downward to leave the rotating rod 3, and continue to move downward with the positioning block 10. The plug-in block 15 enters the plug-in slot 14, which can limit and fix the outer ring of the fixed bearing 13 to ensure stability during work.

[0024] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A roller fixing device, comprising a base (1), characterized in that: The base (1) is symmetrically provided with mounting frames (4), a rotating rod (3) is provided between the two mounting frames (4) via a fixed bearing (13), the outer sleeve of the rotating rod (3) is provided with a roller (2), fixed seats (6) are symmetrically provided at both ends of the base (1), a motor (5) is provided on the fixed seat (6), a connecting hole (16) is provided at the output end of the motor (5) and the end of the rotating rod (3), a connecting piece (17) is provided inside the connecting hole (16), and a rubber sleeve (18) is provided on the outer sleeve of the connecting piece (17).

2. The roller fixing device according to claim 1, characterized in that: Vertical plates (7) are symmetrically arranged on the base (1), electric push rods (19) are symmetrically arranged on the side walls of the vertical plates (7), and a top plate (20) is provided at the output end of the electric push rods (19).

3. The roller fixing device according to claim 2, characterized in that: A slot (21) matching the connecting member (17) is provided on a side wall of one of the top plates (20).

4. The roller fixing device according to claim 3, characterized in that: Hydraulic telescopic rods (8) are symmetrically arranged on the base (1), and output ends of the two hydraulic telescopic rods (8) at the same end are provided with supporting plates (9).

5. The roller fixing device according to claim 4, characterized in that: An arc-shaped groove is provided on the support plate (9), and a rubber pad (11) matching the rotating rod (3) is provided in the arc-shaped groove.

6. The roller fixing device according to claim 5, characterized in that: The support plate (9) is symmetrically provided with L-shaped rods (12) at both ends of the arc-shaped groove, and a limiting component is fixedly provided at the top end of the L-shaped rod (12).

7. The roller fixing device according to claim 6, characterized in that: The top end of the L-shaped rod (12) is connected to a positioning block (10), a plug-in block (15) is provided inside the positioning block (10), and an outer ring of the fixed bearing (13) is provided with a plug-in slot (14) that matches the plug-in block (15).