Glue spreading and scraping device for inductor
By designing a glue coating and scraping device, and using components such as a vibration plate automatic feeder and a stepper motor to realize automatic gluing and unloading of inductor magnetic rods, the problem of manual unloading in the existing technology that increases labor workload is solved, and the efficiency of rod-type inductor gluing processing is improved.
Patent Information
- Application Number
- CN202422650395.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the prior art, during the gluing and scraping process of rod-type inductors, unloading is mostly done manually, which increases the workload of the workers and reduces the processing efficiency.
A glue coating and scraping device is designed, which adopts components such as a vibrating plate automatic feeder, a glue coating machine, a stepper motor and a discharge rail to realize the automatic gluing and unloading of the inductive magnetic rod. The inductive magnetic rod is transported to the material tray by the vibrating plate automatic feeder. After the glue coating machine sprays glue, the stepper motor drives the material tray to rotate to complete the gluing in a full circle, and the material is automatically unloaded to the conveyor through the discharge rail.
The automation of inductor gluing process is realized, which reduces the workload of staff and improves processing efficiency.
Smart Images

Figure CN223417632U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inductance, and in particular relates to an inductive glue coating and scraping device. Background Art
[0002] A rod-type inductor is a structure in which a coil is sleeved on a magnetic core. Glue is coated on the surface of the magnetic core to fix the coil and the magnetic core. During the gluing and scraping process of the rod-type inductor, the unloading of the rod-type inductor is mostly done manually, which increases the workload of the staff and reduces the efficiency of the gluing and scraping process of the rod-type inductor. Therefore, a new inductor gluing and scraping device is designed to change the above technical defects. Utility Model Content
[0003] (1) Technical problems to be solved
[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide an inductor gluing and scraping device, which aims to solve the technical problem that the existing technology mostly uses manual unloading to unload rod-type inductors, which increases the workload of the staff and reduces the efficiency of the rod-type inductor gluing and scraping processing.
[0005] (2) Technical solution
[0006] In order to solve the above technical problems, the utility model provides an inductive glue coating and scraping device, which includes a workbench, a glue coating machine is installed on the top surface of the workbench, a vibration disk automatic feeder is arranged on the outside of the workbench, a first stepper motor is installed on the top surface of the workbench, and a magnetic seat is installed on the output end of the first stepper motor, a second stepper motor is installed on the top surface of the workbench, and a material tray is installed on the output end of the second stepper motor, an inductive material trough is opened and closed on the outer surface of the material tray, a unloading rail is installed on the top surface of the workbench through a mounting frame, and the material tray is located inside the unloading rail, and a conveyor is arranged on the outside of the workbench.
[0007] When using the glue coating and scraping device of the present technical solution, the inductive magnetic rod is transported to the material tray through the inductive material trough and adsorbed and fixed to the surface of the magnetic seat through the vibrating plate automatic feeder. The glue coating machine starts the glue coating nozzle and sprays glue close to the surface of the inductive magnetic rod. At the same time, the first stepper motor is powered on to start the rotation of the magnetic seat and the inductive magnetic rod adsorbed and fixed on its surface for one circle, completing the glue coating of the entire circle on the surface of the inductive magnetic rod. After the glue coating is completed, the second stepper motor drives the material tray and the inductive magnetic rod with glue coated inside the inductive material trough to rotate toward the unloading rail at a fixed angle. When the inductive magnetic rod with glue coated rotates at a fixed angle with the material tray, the vibrating plate automatic feeder continues. The exported inductor magnetic rod contacts the side surface of the material tray and enters the empty inductor material slot at the top when the material tray rotates a certain angle. The inductor magnetic rod passes through the inductor material slot and is adsorbed and fixed to the surface of the magnetic seat, so that the glue coating and scraping device can continuously feed the material. When the material tray rotates, the inductor magnetic rod coated with glue in the inductor material slot enters the interior of the discharge rail and is pulled out of the inductor material slot along its arc and enters the discharge rail, so that the inductor material slot enters the discharge rail and rolls along the inclined direction of the discharge rail and falls onto the conveyor, so that the inductor magnetic rod coated with glue is automatically unloaded, which reduces the workload of the staff and ensures the efficiency of the rod-type inductor glue coating and scraping processing.
[0008] Preferably, a semi-circular positioning bracket is mounted on the top surface of the workbench, and the semi-circular positioning bracket contacts the outer surface of the material tray. By setting the semi-circular positioning bracket, the semi-circular positioning bracket blocks the outer surface of the material tray, preventing the inductor magnetic rod from shaking and falling out of the inductor material trough when entering the discharge rail.
[0009] Furthermore, a support shaft is rotatably mounted on the outer surface of the tray, and the bottom end of the support shaft is fixedly connected to the top surface of the workbench. By setting the support shaft, the tray is supported and positioned, and the stability of the tray is increased.
[0010] Furthermore, an arc-shaped guide bar is installed at one end of the discharge rail near the material tray. By setting the arc-shaped guide bar, the opening area of the discharge rail is increased, making it easier for the rotating inductive magnetic bar to enter the discharge rail.
[0011] Furthermore, the outer surface of the discharge rail is fixedly connected to two support plates, each with a threaded hole. A screw is threaded into the hole. A handle is mounted on the top of the screw, and the handle's outer surface is provided with an anti-slip groove. A support base made of silicone is mounted on the bottom of the screw. By grasping the handle and rotating the screw through the threaded hole, the screw descends, bringing the support base against the conveyor surface, supporting the bottom end of the discharge rail and ensuring its stability.
[0012] (3) Beneficial effects
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model uses a vibrating disk automatic feeder to transport the inductor magnetic rod to the material tray, pass through the inductor material trough, and be adsorbed and fixed to the surface of the magnetic seat. The glue coating machine starts the glue coating nozzle to spray glue close to the surface of the inductor magnetic rod. At the same time, the first stepper motor is powered on to start and rotate the magnetic seat and the inductor magnetic rod adsorbed and fixed on its surface for one circle, completing the glue coating on the surface of the inductor magnetic rod. After the glue coating is completed, the second stepper motor drives the material tray and the inductor magnetic rod with glue coated inside the inductor material trough to rotate at a fixed angle toward the unloading rail. When the inductor magnetic rod with glue coated rotates at a fixed angle with the material tray, the vibrating disk automatic feeder continuously discharges the inductor magnetic rod. It contacts the side surface of the material tray and enters the empty inductor material slot at the top when the material tray rotates a certain angle. The inductor magnetic rod passes through the inductor material slot and is adsorbed and fixed to the surface of the magnetic seat, so that the glue coating and scraping device can continuously feed the material. When the material tray rotates, the inductor magnetic rod coated with glue in the inductor material slot enters the interior of the discharge rail and is pulled out of the inductor material slot along its arc and enters the discharge rail, so that the inductor material slot enters the discharge rail and rolls along the inclined direction of the discharge rail and falls onto the conveyor, so that the inductor magnetic rod coated with glue is automatically unloaded, which reduces the labor of the staff and ensures the efficiency of the rod-type inductor glue coating and scraping processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the glue coating and scraping device of the utility model;
[0016] Figure 2 This is the utility model of glue coating and scraping device Figure 1 A in the middle is an enlarged structural diagram;
[0017] Figure 3 This is the utility model of glue coating and scraping device Figure 1 The enlarged structural diagram at B in the middle;
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the discharging rail of the glue coating and scraping device of the utility model;
[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the semi-circular positioning bracket and the material tray of the glue coating and scraping device of the utility model;
[0020] Figure 6 This is a schematic diagram of the three-dimensional structure of the first stepper motor and magnetic base of the glue coating and scraping device of the utility model;
[0021] Figure 7 This is a side structural diagram of the unloading rail and material tray of the glue coating and scraping device of the utility model.
[0022] The marks in the attached figure are: 1. Glue coating machine; 2. First stepper motor; 3. Unloading rail; 4. Conveyor; 5. Vibrating plate automatic feeder; 6. Magnetic seat; 7. Semi-circular positioning bracket; 8. Material tray; 9. Inductive material trough; 10. Second stepper motor; 11. Arc-shaped material guide strip; 12. Mounting frame; 13. Handle; 14. Support plate; 15. Support seat; 16. Screw; 17. Thread hole; 18. Support shaft; 19. Workbench. DETAILED DESCRIPTION Example 1:
[0023] This specific embodiment is an inductive glue coating and scraping device, and its structural diagram is as follows Figure 1-Figure 7 As shown, the glue coating and scraping device includes a workbench 19, a glue coating machine 1 is installed on the top surface of the workbench 19, a vibration plate automatic feeder 5 is arranged on the outside of the workbench 19, a first stepper motor 2 is installed on the top surface of the workbench 19, and a magnetic seat 6 is installed on the output end of the first stepper motor 2, a second stepper motor 10 is installed on the top surface of the workbench 19, and a material tray 8 is installed on the output end of the second stepper motor 10, and an inductive material trough 9 is opened and closed on the outer surface of the material tray 8, a discharge rail 3 is installed on the top surface of the workbench 19 through a mounting frame 12, and the material tray 8 is located inside the discharge rail 3, and a conveyor 4 is arranged on the outside of the workbench 19.
[0024] A semi-circular positioning bracket 7 is mounted on the top surface of the workbench 19, and the semi-circular positioning bracket 7 contacts the outer surface of the material tray 8. The semi-circular positioning bracket 7 blocks the outer surface of the material tray 8, preventing the inductive magnetic rod from shaking and falling out of the inductive material trough 9 when entering the discharge rail 3. A support shaft 18 is rotatably mounted on the outer surface of the material tray 8, and the bottom end of the support shaft 18 is fixedly connected to the top surface of the workbench 19. The provision of the support shaft 18 supports and positions the material tray 8, increasing the stability of the material tray 8. An arc-shaped guide bar 11 is mounted on the end of the discharge rail 3 near the material tray 8. The provision of the arc-shaped guide bar 11 increases the opening area of the discharge rail 3, making it easier for the rotating inductive magnetic rod to enter the discharge rail 3. Example 2:
[0025] Two support plates 14 are fixedly connected to the outer surface of the discharge rail 3. These plates 14 have threaded holes 17 formed on their outer surfaces, and screws 16 are threadedly connected to the inner surfaces of these holes. A handle 13 is mounted on the top of screw 16, and its outer surface is provided with an anti-slip groove. A support base 15 made of silicone is mounted on the bottom of screw 16. By grasping the handle 13 and rotating the screw 16 within the threaded holes 17 and lowering it, the screw 16 descends, bringing the support base 15 against the surface of the conveyor 4, thus supporting the bottom end of the discharge rail 3 and ensuring its stability.
[0026] Working principle: When using the glue coating and scraping device of the present technical solution, the inductor magnetic rod is transported to the material tray 8 through the inductor material trough 9 and fixed to the surface of the magnetic seat 6 by the vibrating disk automatic feeder 5. The glue coating machine 1 starts the glue coating nozzle and sprays glue close to the surface of the inductor magnetic rod. At the same time, the first stepper motor 2 is powered on and starts to rotate the magnetic seat 6 and the inductor magnetic rod fixed on its surface for one circle to complete the glue coating on the surface of the inductor magnetic rod. After the glue coating is completed, the second stepper motor 10 drives the material tray 8 and the inductor magnetic rod with glue coated inside the inductor material trough 9 to rotate at a fixed angle toward the unloading rail 3. When the glue-coated inductor magnetic rod rotates at a fixed angle following the material tray 8, the vibrating disk automatic feeder 5 The inductor magnetic rod is continuously guided out to contact the side surface of the material tray 8, and enters the empty inductor material slot 9 at the top when the material tray 8 rotates a certain angle. The inductor magnetic rod passes through the inductor material slot 9 and is adsorbed and fixed to the surface of the magnetic seat 6, so that the glue coating and scraping device can continuously feed the material. When the material tray 8 rotates, the glue-coated inductor magnetic rod in the inductor material slot 9 enters the interior of the discharge rail 3 and is pulled out of the inductor material slot 9 along its curvature and enters the discharge rail 3, so that the inductor material slot 9 enters the discharge rail 3 and rolls along the inclined direction of the discharge rail 3 and falls onto the conveyor 4, so that the glue-coated inductor magnetic rod is automatically unloaded, which reduces the workload of the staff and ensures the efficiency of the rod-type inductor glue coating and scraping processing.
[0027] All technical features in this embodiment can be freely combined according to actual needs.
[0028] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.
Claims
1. An inductive glue coating and scraping device, the glue coating and scraping device comprising a workbench (19), characterized in that: The top surface of the workbench (19) is installed with a glue coating machine (1), the outside of the workbench (19) is provided with a vibration plate automatic feeder (5), the top surface of the workbench (19) is installed with a first stepper motor (2), and the output end of the first stepper motor (2) is installed with a magnetic seat (6), the top surface of the workbench (19) is installed with a second stepper motor (10), and the output end of the second stepper motor (10) is installed with a material tray (8), the outer surface of the material tray (8) is opened and closed with an inductor material trough (9), the top surface of the workbench (19) is installed with a discharge rail (3) through a mounting frame (12), and the material tray (8) is located inside the discharge rail (3), and the outside of the workbench (19) is provided with a conveyor (4).
2. The inductive coating and scraping device according to claim 1, characterized in that: A semi-annular positioning bracket (7) is installed on the top surface of the workbench (19), and the semi-annular positioning bracket (7) is in contact with the outer surface of the material tray (8).
3. The inductive coating and scraping device according to claim 2, characterized in that: A support shaft (18) is rotatably mounted on the outer surface of the material tray (8), and the bottom end of the support shaft (18) is fixedly connected to the top surface of the workbench (19).
4. The inductive coating and scraping device according to claim 3, characterized in that: An arc-shaped material guide strip (11) is installed at one end of the discharge rail (3) close to the material tray (8).
5. The inductive coating and scraping device according to claim 4, characterized in that: Two support plates (14) are fixedly connected to the outer surface of the discharge rail (3), a threaded hole (17) is formed on the outer surface of the support plate (14), and a screw rod (16) is connected to the inner thread of the threaded hole (17).
6. The inductive coating and scraping device according to claim 5, characterized in that: A handle (13) is installed at the top end of the screw rod (16), and an anti-slip groove is provided on the outer surface of the handle (13).
7. The inductive coating and scraping device according to claim 6, characterized in that: A support base (15) is installed at the bottom end of the screw (16), and the material of the support base (15) is silicone.