Aluminum profile surface coating curing device

By combining infrared heating and hot air components, the problems of coating loss and heating dead corners in the aluminum coating curing device are solved, and uniform heating and efficient curing of the coating are achieved.

CN223417639UActive Publication Date: 2025-10-10山东松铝精密工业股份有限公司
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Patent Information

Application Number
CN202421972017.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-10-10
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing aluminum coating curing devices easily cause the coating to scatter and uneven thickness when using hot air heating, and there are heating dead corners when using infrared heating, resulting in low heating efficiency.

Method used

It adopts a combination of infrared heating components and hot air components. The infrared heating tubes are set on both sides of the aluminum parts. The hot air components adjust the wind force through the variable frequency fan and electric heating wire, and cooperate with the exhaust component to process the evaporated gas. The inlet and outlet are equipped with shading components to prevent light pollution.

Benefits of technology

It achieves uniform heating of the coating, reduces coating loss and heating dead corners, improves heating efficiency and prevents light pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum profile surface coating curing device which comprises a hanging conveying chain and a curing bin, the hanging conveying chain penetrates through the curing bin, the hanging conveying chain is connected with an aluminum piece, the aluminum profile surface coating curing device is characterized in that a hot air assembly and an infrared heating assembly are arranged in the curing bin, the infrared heating assembly comprises an infrared heating pipe, and the infrared heating pipe is connected with the hanging conveying chain. The infrared heating pipes are arranged on the two sides of the aluminum piece correspondingly and used for irradiating the aluminum piece. The hot air heating assembly comprises a frequency conversion fan and an electric heating wire and further comprises an air outlet, the air outlet is provided with a flow valve, and the air outlet is opposite to the joint of the suspension conveying chain and the aluminum part; and the curing bin is connected with an air exhaust assembly. The curing device has the advantages that the infrared heating assembly and the hot air assembly are used for auxiliary heating, heating wind power can be adjusted under the combined action of the frequency conversion fan and the flow valve, wind power blown out of the air outlet is softer, the defects in the prior art are overcome, and meanwhile the curing effect cannot be affected.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to aluminium profile processing instrument field, concretely relates to a kind of aluminium profile surface coating solidification device. BACKGROUND

[0002] The solidification of the coating of the aluminum part is a common processing procedure in the processing of the aluminum part. The existing solidification device heats the coating sprayed on the surface of the aluminum part to a molten state by hot air heating or infrared heating and then cools it down to fix the coating on the surface of the aluminum part. However, there are some problems in actual use of the assembly line. If the traditional hot air heating solidification device is used for solidification, the hot air with strong wind force will blow some coating away when the aluminum part enters the solidification device because the adhesion of the coating to the surface of the aluminum part is not strong enough. First, the blown coating will produce smoke dust in the air. Second, the position of the coating on the surface of the aluminum part will change, which will make the thickness of the coating uneven and reduce the effect of spraying. Reducing the wind force will reduce the heating effect and slow down the heating efficiency. The existing technology also has some devices that do not directly contact the aluminum part with hot air but blow hot air to other directions to indirectly heat the aluminum part by reflection or heat transfer. However, this way will cause great heat loss. If the infrared heating solidification device is used for solidification, there will be dead angles where light cannot be irradiated, which will cause incomplete heating. CONTENT OF THE UTILITY MODEL

[0003] To solve the above problems, the utility model provides an aluminum profile surface coating solidification device, which comprises a suspension conveying chain and a solidification bin. The suspension conveying chain passes through the solidification bin. The suspension conveying chain is connected with an aluminum part. The solidification bin is provided with a hot air assembly and an infrared heating assembly. The infrared heating assembly comprises infrared heating pipes, which are arranged on both sides of the aluminum part to irradiate the aluminum part. Preferably, the infrared heating pipes are fixed on two side walls of the solidification bin parallel to the suspension conveying chain. The hot air heating assembly comprises a variable frequency fan and an electric heating wire. The variable frequency fan is connected with an air outlet. The air outlet is provided with a flow valve. The air outlet is opposite to the connection between the suspension conveying chain and the aluminum part. The solidification bin is connected with an air extraction assembly.

[0004] The variable frequency fan and the flow valve are used to adjust the wind force of the hot air assembly. The air extraction assembly is used to extract the gas evaporated from the coating out of the solidification bin to prevent the gas from leaking and polluting the air in the workshop.

[0005] Preferably, a plurality of arrayed infrared heating pipes are arranged on both sides of the aluminum part. The plurality of infrared heating pipes can make the heating effect better. The arrayed distribution can make the heating more uniform.

[0006] The infrared heating tube should be set in a position so that the entire outer surface of the aluminum part can receive light as much as possible. A single infrared heating tube can be set horizontally or vertically. If a single infrared heating tube is set horizontally, the array composed of multiple infrared heating tubes is arranged in the vertical direction. If the infrared heating tube is set vertically, the array composed of multiple infrared heating tubes is arranged in the horizontal direction.

[0007] Preferably, the infrared heating tubes on both sides of the aluminum part are symmetrical to each other based on the aluminum part, that is, the infrared heating tubes are arranged relative to each other, and the longitudinal plane where the multiple infrared heating tubes are located is parallel to the longitudinal plane where the suspension conveyor chain is located. The relative arrangement can make the two surfaces of the aluminum part have the same heating effect.

[0008] Preferably, the length of the infrared heating tube is the same as the length of the hanging conveyor chain in the curing chamber, or the length of the infrared heating tube is the same as the length of the aluminum part and is parallel to the hanging conveyor chain. The above arrangement can ensure that each part of the aluminum part is at the same distance from the infrared heating tube, which is conducive to uniform heating of the surface coating of each part of the aluminum part.

[0009] Preferably, a focusing cover is provided on the infrared heating tube to reduce light beam dispersion, so that more infrared rays are irradiated on the surface of the aluminum part, thereby reducing heat loss.

[0010] Preferably, a reflective plate is provided in the curing chamber, and the reflection point of the reflective plate is located on the aluminum part, which reflects the light that is not irradiated by the infrared heating tube onto the aluminum part again. By utilizing the reflection principle, the parts of the aluminum part that cannot be directly irradiated can receive infrared rays again, thereby reducing the blind angle of irradiation and improving the heating efficiency.

[0011] Preferably, the hot air component also includes a hot air channel, the variable frequency fan and the air outlet are both connected to the hot air channel, and the heating wire is located in the hot air channel, so that the wind blown out by the variable frequency fan is transmitted in a direction through the hot air channel, reducing the divergence of wind force, improving the utilization rate of wind force, and saving resources.

[0012] The exhaust component is connected to the exhaust gas treatment system to treat the exhaust gas evaporated from the paint to prevent the exhaust gas from causing air pollution.

[0013] The position where the hanging conveyor chain enters the curing chamber is the entrance, and the position where the hanging conveyor chain leaves the curing chamber is the exit. Both the entrance and the exit are equipped with shading components to prevent the leaked infrared rays from damaging the workers' eyes.

[0014] The shading component includes shading fluff and shading plates. The shading fluff is arranged on the upper part of the entrance or exit to form a semi-enclosed structure for the hanging conveyor chain; the shading plate is located below the shading fluff and covers the entrance or exit to prevent light from leaking out of the curing chamber, and the shading plate is hinged to the outer wall of the curing chamber; shading fluff is used at the hanging conveyor chain to block the gaps. The soft nature of the shading fluff can make the shading fluff in close contact with the hanging conveyor chain, which can perfectly block the gaps at the hanging conveyor chain. However, shading fluff cannot be used at the aluminum parts because the aluminum parts have a coating on the surface. Therefore, shading plates or other shading parts with the same effect are used. The shading plate can also be set in other ways. The setting of the shading plate can neither hinder the hanging conveyor chain from transporting aluminum parts nor allow infrared rays in the curing chamber to leak. Any installation method that meets this condition is acceptable.

[0015] The beneficial effects of the present invention are:

[0016] 1. Use the infrared heating component and the hot air component to heat together, set the hot air component at the heating dead corner of the infrared heating component, and use the hot air component to assist in heating. At this time, the hot air component only needs to assist in heating the dead corner position, the heating area is small, and the heat loss on the heating path is small. Therefore, there is no need for too strong wind force. The heating wind force can be adjusted under the joint action of the frequency conversion fan and the flow valve, making the wind force blown out of the air outlet softer, which solves the drawbacks of the existing technology and will not affect the curing effect.

[0017] 2. Shading components are installed at the entrance and exit to prevent infrared light from leaking out of the curing chamber, thus avoiding light pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present application and do not constitute an improper limitation on the present invention.

[0019] Figure 1 This is a schematic diagram of the overall structure of Example 1;

[0020] Figure 2 This is a cross-sectional view of the internal structure of Example 1;

[0021] Figure 3 This is a schematic diagram of the distribution of infrared heating components in Example 1;

[0022] Figure 4 This is a cross-sectional view of the internal structure of Example 2;

[0023] Figure 5 This is a schematic diagram of the distribution of infrared heating components in Example 2;

[0024] In the attached drawings: 1-suspension conveyor chain, 11-aluminum parts, 2-curing chamber, 21-hot air component, 22-infrared heating component, 221-infrared heating tube, 211-frequency conversion fan, 212-hot air channel, 213-air outlet, 23-exhaust component, 24-focusing cover, 25-shading component, 251-shading plate, 252-shading fluff. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0027] Example 1

[0028] like Figures 1 to 3 As shown, an aluminum profile surface coating curing device includes a suspension conveyor chain 1 and a curing chamber 2. The suspension conveyor chain 1 passes through the curing chamber 2. The suspension conveyor chain 1 is connected to an aluminum part 11. A hot air component 21 and an infrared heating component 22 are provided in the curing chamber 2. The infrared heating component 22 includes an infrared heating tube 221. The infrared heating tube 221 is respectively provided on the left and right sides of the aluminum part 11 (the left and right here are based on the Figure 2 The hot air heating component includes a variable frequency fan 211 and a heating wire. The variable frequency fan 211 is connected to an air outlet 213. The air outlet 213 is provided with a flow valve. The air outlet 213 is opposite to the connection between the suspension conveyor chain 1 and the aluminum part 11. The curing chamber 2 is connected to an exhaust component 23.

[0029] The infrared heating tubes 221 are fixed on two side walls of the curing chamber 2 that are parallel to the suspension conveyor chain 1 .

[0030] based on Figure 2 Seven array-distributed infrared heating tubes 221 are respectively provided on the left and right sides of the aluminum part 11.

[0031] A single infrared heating tube 221 is arranged horizontally, and an array composed of a plurality of infrared heating tubes 221 is arranged vertically.

[0032] The infrared heating tubes 221 are arranged opposite to each other.

[0033] The infrared heating tube 221 has the same length as the length of the suspension conveyor chain 1 in the curing chamber 2 and is parallel to the suspension conveyor chain 1 .

[0034] A focusing cover 24 is provided on the infrared heating tube 221 .

[0035] The hot air assembly 21 further includes a hot air channel 212 . The variable frequency fan 211 and the air outlet 213 are both connected to the hot air channel 212 . The heating wire is located in the hot air channel 212 .

[0036] The exhaust assembly 23 is connected to an exhaust gas treatment system.

[0037] The position where the hanging conveyor chain 1 enters the curing chamber 2 is the entrance, and the position where the hanging conveyor chain 1 leaves the curing chamber 2 is the exit. Both the entrance and the exit are provided with light-shielding components 25 .

[0038] The shading assembly 25 includes shading fluff 252 and a shading plate 251. The shading fluff 252 is arranged on the upper part of the entrance or exit to form a semi-enclosed structure for the suspended conveyor chain 1; the shading plate 251 is located below the shading fluff 252 and covers the entrance or exit to prevent light from leaking out of the curing chamber 2. The shading plate 251 is hinged to the outer wall of the curing chamber 2.

[0039] After the hanging conveyor chain 1 transports the aluminum part 11 into the curing chamber 2, the sunshade 251 is closed, the infrared heating tube 221 is turned on, and then the variable frequency fan 211 and the heating wire are turned on. The aluminum part 11 is stably heated under the irradiation of infrared rays, and the hot air heats the connection between the aluminum part 11 and the hanging conveyor chain 1. After a period of time, the coating heating ends, and the hanging conveyor chain 1 transports the aluminum part 11 out of the curing chamber 2 to cool down naturally.

[0040] Example 2

[0041] like Figures 4 to 5 As shown, an aluminum profile surface coating curing device includes a suspension conveyor chain 1 and a curing chamber 2. The suspension conveyor chain 1 passes through the curing chamber 2. The suspension conveyor chain 1 is connected to an aluminum part 11. A hot air component 21 and an infrared heating component 22 are provided in the curing chamber 2. The infrared heating component 22 includes an infrared heating tube 221. The infrared heating tube 221 is respectively provided on the left and right sides of the aluminum part 11 (the left and right here are based on the Figure 2 The hot air heating component includes a variable frequency fan 211 and a heating wire, and also includes an air outlet 213. The air outlet 213 is provided with a flow valve. The air outlet 213 is opposite to the connection between the suspension conveyor chain 1 and the aluminum part 11; the curing chamber 2 is connected to the exhaust component 23.

[0042] The infrared heating tubes 221 are respectively fixed on two side walls of the curing chamber 2 parallel to the suspension conveyor chain 1 .

[0043] Seven infrared heating tubes 221 are arranged in an array on both sides of the aluminum member 11 .

[0044] The infrared heating tubes 221 are arranged horizontally, and the array formed by the plurality of infrared heating tubes 221 is arranged in a vertical direction.

[0045] The hot air assembly 21 further includes a hot air channel 212 . The variable frequency fan 211 and the air outlet 213 are both connected to the hot air channel 212 . The heating wire is located in the hot air channel 212 .

[0046] The exhaust assembly 23 is connected to an exhaust gas treatment system.

[0047] The position where the hanging conveyor chain 1 enters the curing chamber 2 is the entrance, and the position where the hanging conveyor chain 1 leaves the curing chamber 2 is the exit. Both the entrance and the exit are provided with light-shielding components 25 .

[0048] The shading assembly 25 includes shading fluff 252 and a shading plate 251. The shading fluff 252 is arranged on the upper part of the entrance or exit to form a semi-enclosed structure for the suspended conveyor chain 1; the shading plate 251 is located below the shading fluff 252 and covers the entrance or exit to prevent light from leaking out of the curing chamber 2. The shading plate 251 is hinged to the outer wall of the curing chamber 2.

[0049] Anything not described in this utility model can be achieved by adopting or drawing on existing technologies.

[0050] In this utility model, unless otherwise expressly specified or limited, the terms "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0051] In addition, in the description of the present invention, it should be understood that the terms "up", "down", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0052] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any suitable manner in any one or more embodiments or examples.

[0053] Each embodiment in the present application is described in a progressive manner, and the same or similar parts between each embodiment can be referred to each other. Each embodiment focuses on the difference from other embodiments.

[0054] The above is only an embodiment of the present application and is not intended to limit the present application. The present application can be variously changed and modified by those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the scope of the claims of the present application.

Claims

1. A device for curing the surface coating of an aluminum profile, comprising a suspension conveyor chain and a curing chamber, wherein the suspension conveyor chain passes through the curing chamber and is connected to an aluminum part, characterized in that: A hot air component and an infrared heating component are provided in the curing chamber. The infrared heating component includes an infrared heating tube, which is respectively provided on both sides of the aluminum part for irradiating the aluminum part; the hot air heating component includes a variable frequency fan and an electric heating wire, and the variable frequency fan is connected to an air outlet, and the air outlet is provided with a flow valve, and the air outlet is opposite to the connection between the suspension conveyor chain and the aluminum part; the curing chamber is connected to an exhaust component.

2. The aluminum profile surface coating curing device according to claim 1, characterized in that: A plurality of infrared heating tubes distributed in arrays are respectively arranged on both sides of the aluminum piece.

3. The aluminum profile surface coating curing device according to claim 1, characterized in that: The infrared heating tubes on both sides of the aluminum member are symmetrical to each other based on the aluminum member.

4. The aluminum profile surface coating curing device according to claim 1, characterized in that: The length of the infrared heating tube is the same as the length of the hanging conveyor chain in the curing chamber.

5. The aluminum profile surface coating curing device according to claim 1, characterized in that: A focusing cover is provided on the infrared heating tube.

6. The aluminum profile surface coating curing device according to claim 1, characterized in that: A reflective plate is provided in the curing chamber, and a reflection point of the reflective plate is located on the aluminum part.

7. The aluminum profile surface coating curing device according to claim 1, characterized in that: The hot air component further includes a hot air channel, the variable frequency fan and the air outlet are both connected to the hot air channel, and the heating wire is located in the hot air channel.

8. The aluminum profile surface coating curing device according to claim 1, characterized in that: The air extraction component is connected to an exhaust gas treatment system.

9. The aluminum profile surface coating curing device according to claim 1, characterized in that: The position where the hanging conveyor chain enters the curing bin is the entrance, and the position where the hanging conveyor chain leaves the curing bin is the exit. Both the entrance and the exit are provided with light-shielding components.

10. The aluminum profile surface coating curing device according to claim 9, characterized in that: The shading assembly includes shading fluff and a shading plate. The shading fluff is arranged at the upper part of the entrance or the exit to form a semi-enclosed structure for the hanging conveyor chain; the shading plate is located below the shading fluff and covers the entrance or the exit to prevent light from leaking out of the curing chamber. The shading plate is hinged to the outer wall of the curing chamber.