Rubber tube cleaning machine

Abstract

The utility model discloses a rubber tube cleaning machine, which relates to the technical field of rubber tube cleaning and comprises a first support frame. A rotating frame is mounted at the top of the first supporting frame in a matched manner; four stations are arranged on the rotating frame; the four stations are annularly arranged; a second supporting frame is arranged at the bottom of the operation table; air cylinders are fixedly mounted on the four stations of the rotating frame; the bottoms of the air cylinders are fixedly installed on the suspension frame. The bottom of the suspension frame and the cleaning cage are movably mounted; the rubber pipes are placed in the turnover boxes, then the turnover boxes are placed in the corresponding cleaning cages, the cleaning cages and the air cylinders are installed in a matched mode through the suspension frames, the air cylinders drive the suspension frames to achieve vertical movement of the cleaning cages, and the rubber pipes in the turnover boxes are cleaned through the first water tank, the second water tank and the third water tank. The multiple water tanks are suitable for different cleaning processes, and different cleaning requirements are met.

Description

TECHNICAL FIELD

[0001] The utility model relates specifically to the technical field of rubber pipe cleaning, and specifically relates to a rubber pipe cleaning machine. BACKGROUND

[0002] Rubber pipe is a kind of tubular product with wide application, usually made of rubber or plastic material;It has good flexibility and can work at different angles and bending degrees, and can adapt to various complex environments and installation requirements;

[0003] Rubber pipe cleaning is an important maintenance work, which is of key significance to ensure the normal use and prolong the service life of rubber pipe;There are various methods for rubber pipe cleaning, and the common physical cleaning method is to use high-pressure water gun to spray water flow to remove dirt and impurities on the inner wall of rubber pipe by strong impact.

[0004] The traditional cleaning device consumes a large amount of water when cleaning rubber pipe, and cannot clean thoroughly;In the production of automobile rubber pipe, a drum-type cleaning machine is usually used;Once the rubber pipe is washed, the water is discharged, which consumes a large amount of water;The cleaning effect is poor;The cleaning process is always in "sewage", and due to the different lengths and curves of rubber pipe, the flowability in rubber pipe is poor, and the residual substances in the inner wall of rubber pipe are difficult to discharge;The efficiency is low;The next cleaning operation can be carried out only after the cleaning program is completed, and the only way to improve efficiency is to have one person taking care of multiple cleaning machines;The process adaptability is poor;The drum cleaning machine is generally closed, and it is not convenient to operate if the process requires adding additives for cleaning;Moreover, the water is discharged once after washing, which is not only wasteful but also not environmentally friendly;If hot water or cold water is used for cleaning, it will take too long, and the "one wash and one discharge" method also causes energy waste;In order to improve efficiency, one person takes care of multiple cleaning machines, which occupies a large space and ultimately does not reduce the equipment investment cost.

[0005] After searching, China patent publication No. CN201911170697.6 discloses an energy-saving and environmentally-friendly drum combined automatic rubber pipe cleaning machine;It comprises an automatic rubber pipe cleaning machine body, a feed chute is formed on the front surface of the automatic rubber pipe cleaning machine body, a cleaning tank is formed on the back surface of the inner wall of the feed chute, a first partition plate is fixedly connected to the left side of the top inner wall of the cleaning tank, a second partition plate is fixedly connected to the right side of the top inner wall of the cleaning tank, and the surfaces of the first partition plate and the second partition plate are respectively fixedly connected with the left side and the rear side of the inner wall of the cleaning tank;

[0006] During the cleaning process, the cleaning device in the above patent drives the rotating rods to stir the pairs to achieve the cleaning of the hose. In this way, during the cleaning process, the hose is always cleaned in sewage, which makes it impossible to effectively clean the hose. In addition, the device in the above patent flushes the hose with water during cleaning, and the flushing effect is poor. Although the hose in the above patent is flushed for the second time through the water spray pipe after cleaning in the cleaning tank, this will cause water waste during the transportation of the hose. In addition, the device in the above patent requires a large amount of water resources during the cleaning process. Utility Model Content

[0007] The purpose of the present utility model is to provide a hose cleaning machine. In this device, the hose is placed inside the cleaning cage through a turnover box. The second reduction motor installed on the hanging frame at the top of the cleaning cage is connected to the sprocket installed on the cleaning cage through a chain. In this way, the cleaning cage can effectively drive the turnover box to rotate during the cleaning process. Multiple cleaning cages pass through the No. 3 water tank, the No. 2 water tank and the No. 1 water tank in sequence. The water level difference is maintained between the water tanks, so that the hose can be cleaned step by step from the initial washing in the turbid water tank to the final washing in the clean water. At the same time, a certain amount of clean water is added, and the water overflows in the reverse direction step by step and is finally discharged. The cleaning cage adopts a suspended lifting type. With the chain drive, the cleaning cage can be rotated in the water tank for cleaning. The rotation of the water surface can drain the water in the hose, overcoming the problem that the inner wall of the special-shaped hose is difficult to clean; so as to solve the problems of the above-mentioned background technology.

[0008] To achieve the above objectives, the present invention provides the following technical solutions:

[0009] A hose cleaning machine comprises a first support frame; a rotating frame is mounted on the top of the first support frame; four workstations are provided on the rotating frame; the four workstations are arranged in a ring; the second, third, and fourth cleaning cages on three of the workstations correspond to the first, second, and third water tanks, respectively; another workstation is an operating table; a second support frame is provided at the bottom of the operating table; the machine structure adopts a four-station ring arrangement and a rotating suspension, the hoses are cleaned sequentially in the three water tanks, and loading and unloading operations can be performed simultaneously at the operating station, achieving continuous and efficient production by one person;

[0010] Cylinders are fixedly installed on the four stations of the rotating frame; the bottoms of the cylinders are fixedly installed on the suspension frame; the bottoms of the suspension frame are movably installed with the No. 1, No. 2, No. 3 and No. 4 cleaning cages; each time the rotating frame rotates 90 degrees (just corresponding to the sink and the operating table), it stops, and the four cleaning cages are driven by the cylinders to descend simultaneously, with three cleaning cages descending to the positions corresponding to the No. 1, No. 2 and No. 3 sinks, and the other cleaning cage just stops on the second support frame at the operating table position. The stopping posture of the cleaning cage is detected by the proximity switch.

[0011] As a further technical solution of the present invention, a second reduction motor is fixedly installed on the top of the hanging frame; the second reduction motor is connected to the sprockets provided on the No. 1 cleaning cage, the No. 2 cleaning cage, the No. 3 cleaning cage and the No. 4 cleaning cage through a chain; a hook is installed on one side of the hanging frame; the second reduction motor drives the cleaning cage to rotate, effectively realizing the rotation of the cleaning cage in the water tank, thereby achieving the cleaning of the hose;

[0012] As a further technical solution of the present invention, a plurality of the cleaning cages are movably provided with side doors; the plurality of the cleaning cages are arranged in a grid shape; the internal dimensions of the cleaning cages match the dimensions of the turnover box;

[0013] As a further technical solution of the present invention, a gear ring is provided at the bottom of the rotating frame; the gear ring is engaged with the gear on the output shaft of the first reduction motor; the first reduction motor is fixedly mounted on the top of the first support frame;

[0014] As a further technical solution of the present invention, safety bars are provided on both sides of the operating table; the safety bars are provided in an L-shape;

[0015] As a further technical solution of the utility model, partitions are set between the first, second and third water tanks; overflow holes are opened on the partitions; the water level difference is maintained between the water tanks, so that the hose can be cleaned step by step from the initial washing in the turbid water tank to the final washing in the clean water tank, while adding clean water in a certain amount, overflowing in the reverse direction step by step, and finally discharged. This keeps the water quality of each tank stable, ensuring the cleaning quality and saving water.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. When using the utility model, the hose is placed inside the turnover box, and then the turnover box is placed in the corresponding cleaning cage. The No. 1 cleaning cage, No. 2 cleaning cage, No. 3 cleaning cage and No. 4 cleaning cage are respectively installed through the hanging frame and the cylinder. The hanging frame is driven by the cylinder to realize the up and down movement of the cleaning cage, so that the No. 1 water tank, No. 2 water tank and No. 3 water tank can clean the hose inside the turnover box. Multiple water tanks are suitable for different cleaning processes to meet different cleaning needs.

[0018] 2. In the present invention, during the cleaning process, the first reduction motor on the top of the first support frame drives the rotating frame to rotate counterclockwise, and multiple cylinders drive the cleaning cage to pass through the third water tank, the second water tank and the first water tank in sequence. The water level difference is maintained between the third water tank, the second water tank and the first water tank, so that the hose can be cleaned step by step from the initial washing in the turbid water tank to the final washing in the clean water tank. At the same time, clean water is added in a quantitative manner, overflowed step by step in the reverse direction, and finally discharged, so that the water quality of each water tank remains stable, which not only ensures the cleaning quality but also saves water.

[0019] 3. The utility model adopts a suspended lifting type for the cleaning cage, and cooperates with the chain drive to make the cleaning cage rotate in the water tank for cleaning. During rotation, the second reduction motor drives the rotation of the chain and sprocket to realize the rotation of the cleaning cage. The rotation of the water surface can drain the water in the hose, overcoming the problem that the inner wall of the special-shaped hose is difficult to clean. The internal design of the cleaning cage is consistent with the size of the turnover box. The hose will not fall out of the box when it is turned over for cleaning. The hose can be directly installed in the turnover box for cleaning together without the need to set the cleaning bag in advance. The operation is simple, the turnover is convenient, and the storage is neat. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the main view of the present utility model.

[0021] Figure 2 This utility model Figure 1 side view.

[0022] Figure 3 This utility model Figure 1 Top view of .

[0023] Figure 4 This utility model Figure 2 A larger picture of the local structure at point B in the figure.

[0024] Figure 5 This utility model Figure 1 Schematic diagram of the internal structure of the cleaning cage.

[0025] Figure 6 This utility model Figure 1 A large picture of the local structure at point A.

[0026] In the figure: 1-rotating frame, 2-cylinder, 3-first supporting frame, 4-cleaning cage No. 1, 5-cleaning cage No. 2, 6-safety fence, 7-cleaning cage No. 3, 8-first reduction motor, 9-second reduction motor, 10-cleaning cage No. 4, 11-partition, 12-operating table, 13-water tank No. 1, 14-water tank No. 2, 14-water tank No. 3, 16-turnover box, 17-sprocket, 18-chain, 19-second supporting frame, 20-hook, 21-side door, 22-suspension frame. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-6 In an embodiment of the present invention, a hose cleaning machine includes a first support frame 3; a rotating frame 1 is mounted on the top of the first support frame 3; four workstations are arranged on the rotating frame 1; the four workstations are arranged in a ring; the second cleaning cage 5, the third cleaning cage 7, and the fourth cleaning cage 10 on three workstations correspond to the first water tank 13, the second water tank 14, and the third water tank 15 respectively; the other workstation is an operating table 12; a second support frame 19 is provided at the bottom of the operating table 12;

[0029] The four stations of the rotating frame 1 are all fixedly mounted with cylinders 2; the bottoms of the cylinders 2 are fixedly mounted with the hanging frame 22; the bottoms of the hanging frame 22 are movably mounted with the No. 1 cleaning cage 4, the No. 2 cleaning cage 5, the No. 3 cleaning cage 7 and the No. 4 cleaning cage 10.

[0030] To be more specific, a second reduction motor 9 is fixedly installed on the top of the hanging frame 22; the second reduction motor 9 is linked to the sprocket 17 provided on the No. 1 cleaning cage 4, the No. 2 cleaning cage 5, the No. 3 cleaning cage 7 and the No. 4 cleaning cage 10 through a chain 18; a hook 20 is installed on one side of the hanging frame 22.

[0031] By adopting the above technical solution, when in use, the hose is placed inside the turnover box 16, and then the turnover box 16 is placed in the corresponding cleaning cage, and the No. 1 cleaning cage 4, No. 2 cleaning cage 5, No. 3 cleaning cage 7 and No. 4 cleaning cage 10 are respectively installed with the cylinder 2 through the hanging frame 22, and the hanging frame 22 is driven by the cylinder 2 to realize the up and down movement of the cleaning cage, so that the No. 1 water tank 13, No. 2 water tank 14 and No. 3 water tank 15 can clean the hose inside the turnover box 16. Multiple water tanks are suitable for different cleaning processes to meet different cleaning needs;

[0032] The plurality of cleaning cages are movably provided with side doors 21 ; the plurality of cleaning cages are arranged in a grid shape; the inner dimensions of the cleaning cages match the dimensions of the turnover box 16 .

[0033] In this embodiment, a gear ring is provided at the bottom of the rotating frame 1; the gear ring is engaged with the gear on the output shaft of the first reduction motor 8; the first reduction motor 8 is fixedly mounted on the top of the first support frame 3;

[0034] By adopting the above technical solution, during the cleaning process, the first reduction motor 8 on the top of the first support frame 3 drives the rotating frame 1 to rotate counterclockwise, and the cleaning cage is driven by multiple cylinders 2 to pass through the third water tank 15, the second water tank 14 and the first water tank 13 in sequence. The water level difference is maintained between the third water tank 15, the second water tank 14 and the first water tank 13, so that the hose can be initially washed in the turbid water tank and finally washed in the clean water, and cleaned step by step. At the same time, clean water is added in a quantitative manner, overflowed step by step in the reverse direction, and finally discharged, so that the water quality of each water tank remains stable, which not only ensures the cleaning quality but also saves water.

[0035] Safety fences 6 are provided on both sides of the operating platform 12; the safety fences 6 are provided in an L-shaped configuration;

[0036] Furthermore, the first water tank 13, the second water tank 14 and the third water tank 15 are provided with a partition 11 in the middle; the partition 11 is provided with an overflow hole;

[0037] By adopting the above technical solution, the cleaning cage adopts a suspended lifting type, and the chain drive can be used to rotate the cleaning cage in the water tank for cleaning. During rotation, the second reduction motor 9 drives the chain 18 and the sprocket 17 to rotate, thereby realizing the rotation of the cleaning cage. The rotation of the water surface can drain the water in the hose, overcoming the problem that the inner wall of the special-shaped hose is difficult to clean. The internal design of the cleaning cage is consistent with the size of the turnover box 16. The hose will not fall out of the box during cleaning. The hose can be directly installed in the turnover box for cleaning together, without the need to install a cleaning bag in advance. The operation is simple, the turnover is convenient, and the hose can be neatly stacked.

[0038] The working principle of the utility model is as follows: when in use, the rubber hose is placed inside the turnover box 16, and then the turnover box 16 is placed in the corresponding cleaning cage, and the No. 1 cleaning cage 4, the No. 2 cleaning cage 5, the No. 3 cleaning cage 7 and the No. 4 cleaning cage 10 are respectively installed with the cylinder 2 through the hanging frame 22, and the hanging frame 22 is driven by the cylinder 2 to realize the up and down movement of the cleaning cage, so that the No. 1 water tank 13, the No. 2 water tank 14 and the No. 3 water tank 15 can clean the rubber hose inside the turnover box 16. The multiple water tanks are suitable for different cleaning processes to meet different cleaning needs.

[0039] During the cleaning process, the rotating frame 1 is driven by the first reduction motor 8 on the top of the first support frame 3 to rotate counterclockwise, and the cleaning cage is driven by multiple cylinders 2 to pass through the third water tank 15, the second water tank 14 and the first water tank 13 in sequence. The water level difference is maintained between the third water tank 15, the second water tank 14 and the first water tank 13, so that the hose can be washed from the turbid water tank for the first time to the clean water for the final wash, and cleaned step by step. At the same time, clean water is added in a quantitative manner, overflowed step by step in the reverse direction, and finally discharged, so that the water quality of each water tank remains stable, which not only ensures the cleaning quality but also saves water.

[0040] The cleaning cage adopts a suspension lifting type, and cooperates with a chain transmission to enable the cleaning cage to rotate and clean in the water tank. When rotating, the rotation of the cleaning cage is realized through the rotation of the chain 18 and the sprocket 17 driven by the second speed reducer motor 9. The rotation of the water surface can drain the water in the rubber pipe completely, and overcome the problem that the inner wall of the special-shaped rubber pipe is difficult to clean completely. The inside of the cleaning cage is designed to match the size of the turnover box. The rubber pipe will not fall out of the box during cleaning. The rubber pipe is directly installed in the turnover box for cleaning, and it is not necessary to install a cleaning bag in advance. The operation is simple, the turnover is convenient, and the stacking is neat.

[0041] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0042] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A hose cleaning machine, characterized by: The invention comprises a first support frame (3); a rotating frame (1) is mounted on the top of the first support frame (3); four workstations are arranged on the rotating frame (1); the four workstations are arranged in a ring shape; the second cleaning cage (5), the third cleaning cage (7), and the fourth cleaning cage (10) on the three workstations correspond to the first water tank (13), the second water tank (14), and the third water tank (15), respectively; the other workstation is an operating table (12); a second support frame (19) is arranged at the bottom of the operating table (12); Cylinders (2) are fixedly installed on the four stations of the rotating frame (1); the bottoms of the cylinders (2) are fixedly installed on the hanging frames (22); and the bottoms of the hanging frames (22) are movably installed on the first cleaning cage (4), the second cleaning cage (5), the third cleaning cage (7) and the fourth cleaning cage (10).

2. A hose cleaning machine according to claim 1, characterized in that: A second reduction motor (9) is fixedly mounted on the top of the hanging frame (22); the second reduction motor (9) is linked to the sprockets (17) provided on the first cleaning cage (4), the second cleaning cage (5), the third cleaning cage (7) and the fourth cleaning cage (10) through a chain (18); a hook (20) is mounted on one side of the hanging frame (22).

3. The hose cleaning machine according to claim 2, characterized in that: A plurality of the cleaning cages are movably provided with side doors (21); the plurality of the cleaning cages are arranged in a grid shape; the internal dimensions of the cleaning cages match the dimensions of the turnover box (16).

4. The hose cleaning machine according to claim 3, characterized in that: A gear ring is provided at the bottom of the rotating frame (1); the gear ring is engaged with a gear on the output shaft of the first reduction motor (8); and the first reduction motor (8) is fixedly mounted on the top of the first support frame (3).

5. The hose cleaning machine according to claim 4, characterized in that: Safety bars (6) are provided on both sides of the operating platform (12); the safety bars (6) are provided in an L-shape.

6. The hose cleaning machine according to claim 4, characterized in that: A partition plate (11) is provided in the middle of the first water tank (13), the second water tank (14) and the third water tank (15); and an overflow hole is provided on the partition plate (11).

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